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REV 41532-20120918  

14

41532

 

ENGLISH

do Not Overload Generator

Capacity

Follow these simple steps to calculate the running and 
starting watts necessary for your purposes . 
1 .  Select the electrical devices you plan on running at 

the same time .

2 .  Total the running watts of these items . This is 

the amount of power you need to keep your items 
running .

3 .  Identify the highest starting wattage of all devices 

identified in step 1 . Add this number to the number 
calculated in step 2 . Surge wattage is the extra 
burst of power needed to start some electric driven 
equipment . Following the steps listed under “Power 
Management” will guarantee that only one device will 
be starting at a time .

Power Management

Use the following formula to convert voltage and 
amperage to watts:

Volts x Amps = Watts

To prolong the life of your generator and attached 
devices, follow these steps to add electrical load:
1 .  Start the generator with no electrical load attached
2 .  Allow the engine to run for several minutes to stabilize .
3 .  Plug in and turn on the first item . It is best to attach 

the item with the largest load first .

4 .  Allow the engine to stabilize .
5 .  Plug in and turn on the next item .
6 .  Allow the engine to stabilize .
7 .  Repeat steps 5-6 for each additional item .

Never exceed the specified capacity when adding 
loads to the generator .

NOTE

OPERATION

Operation using the alternative main jet at 
elevations lower than the recommended minimum 
altitude can damage the engine . For operation at 
lower elevations, the standard main jet must be 
used . Operating the engine with the wrong engine 
configuration at a given altitude may increase 
its emissions and decrease fuel efficiency and 
performance .

WARNING

Part Number

Altitude

Standard main jet

ST190FD-2-1131000-17

6000 Feet
(1800 Meters)

Altitude main jet

490 .131017 .01

Operation at High Altitude

The density of air at high altitude is lower than at sea 
level . Engine power is reduced as the air mass and air-
fuel ratio decrease . Engine power and generator output 
will be reduced approximately 3½% for every 1000 
feet of elevation above sea level . This is a natural trend 
and cannot be changed by adjusting the engine . At high 
altitudes increased exhaust emissions can also result 
due to the increased enrichment of the air fuel ratio . 
Other high altitude issues can include hard starting, 
increased fuel consumption and spark plug fouling .
To alleviate high altitude issues other than the natural 
power loss, Champion Power Equipment can provide a 
high altitude carburetor main jet . The alternative main 
jet and installation instructions can be obtained by 
contacting Customer Support . Installation instructions 
are also available in the Technical Bulletin area of the 
Champion Power Equipment internet site .
The part number and recommended minimum altitude 
for the application of the high altitude carburetor main 
jet is listed in the table below .
In order to select the correct high altitude main jet 
it is necessary to identify the carburetor model . For 
this purpose, a code is stamped on the side of the 
carburetor . Select the correct main jet part number 
corresponding to the carburetor code found on your 
particular carburetor .

Summary of Contents for 41532

Page 1: ...CA 90670 USA 1 877 338 0999 www championpowerequipment com 9000 Starting Watts 7000 Running Watts PORTABLE GENERATOR SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual...

Page 2: ...the store WE ARE HERE TO HELP Visit our website www championpowerequipment com for more info Product Info Updates Frequently Asked Questions Tech Bulletins Product Registration or Call our Customer Ca...

Page 3: ...ot Overload Generator 14 Capacity 14 Power Management 14 Operation at High Altitude 14 Maintenance and Storage 15 Engine Maintenance 15 Oil 15 Spark Plugs 15 Air Filter 15 Spark Arrester 16 Cleaning 1...

Page 4: ...rmation available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from you...

Page 5: ...hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided m...

Page 6: ...s metal decking Use approved transfer equipment to isolate generator from your electric utility and Notify your utility company before connecting your generator to your power system DANGER Sparks can...

Page 7: ...nd let it cool for at least two minutes before removing the fuel cap Loosen the cap slowly to relieve pressure in the tank Only fill or drain fuel outdoors in a well ventilated area DO NOT pump gas di...

Page 8: ...nt required 3 Fuel Valve Used to turn fuel supply on and off to engine 4 Air Cleaner Protects the engine by filtering dust and debris from the intake air 5 Recoil Starter Used to manually start the en...

Page 9: ...0 Amp Twist Lock Receptacle NEMA L5 30R May be used to supply electrical power for the operation of 120 Volt AC 30 Amp single phase 60 Hz electrical loads 6 120 240 Volt AC 30 Amp Twist Lock Receptacl...

Page 10: ...function requires electrical current from the battery If the Ignition Switch is left in the ON position for extended periods several weeks the battery can be completely drained Moving the Ignition Sw...

Page 11: ...Wheel Kit 10 Wheel 2 Flange Bolt M10x120 for Wheel 2 Bushing 2 Flat Washer 10 2 Nut M10 2 Support Leg w Vibration Mounts 1 Flange Bolt M8x16 for Support Leg 2 Nut M8 2 Other Oil Funnel 1 Oil 1 16 qt 1...

Page 12: ...he following tools to install the wheels 17 mm wrench OR adjustable wrench not included Socket wrench with a 16 mm socket not included Pliers not included 1 Before adding fuel and oil tip the generato...

Page 13: ...off and will stop when the oil level in the crankcase falls below the threshold level CAUTION Add Engine Oil DO NOT attempt to crank or start the engine before it has been properly filled with the rec...

Page 14: ...el Use regular unleaded gasoline with a minimum octane rating of 85 Do not mix oil and gasoline Fill tank to approximately below the top of the tank to allow for fuel expansion DO NOT pump gas directl...

Page 15: ...hen positioning generator Failure to follow proper safety precautions may void manufacturer s warranty Do not operate or store the generator in rain snow or wet weather Using a generator or electrical...

Page 16: ...or a period of two 2 weeks or longer please see the Storage section for proper engine and fuel storage NOTE Recoil Start 1 Make certain the generator is on a flat level surface 2 Turn off all electric...

Page 17: ...evations the standard main jet must be used Operating the engine with the wrong engine configuration at a given altitude may increase its emissions and decrease fuel efficiency and performance WARNING...

Page 18: ...am element 3 Wash in liquid detergent and water Squeeze thoroughly dry in a clean cloth 4 Saturate in clean engine oil 5 Squeeze in a clean absorbent cloth to remove all excess oil 6 Place the filter...

Page 19: ...ster to the muffler 3 Remove the spark arrester screen 4 Carefully remove the carbon deposits from the spark arrester screen with a wire brush 5 Replace the spark arrester if it is damaged 6 Position...

Page 20: ...ded periods of time make sure that the Ignition Switch the Fuel Valve and the Battery Switch are set in the the the OFF position and the battery leads have been disconnected from the battery DANGER A...

Page 21: ...erference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circu...

Page 22: ...36 37 38 39 40 41 42 43 44 45 41 46 47 48 40 41 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 29 27 86 87 88 89 90 91 92 93 94 95 96 7...

Page 23: ...9 GB96 10 Washer 10 1 60 ST07FD 02011200 THD Rotor Assembly 1 61 ST05FD 1151600 Air Guide 1 62 ST05FD 1152008 Plug A 1 63 ST05FD 1152009 Plug B 1 64 190FDE 2 GC1 Engine 1 65 ST182FD 1742203 UC Cover H...

Page 24: ...21 REV 41532 20120918 ENGLISH 41532 Specifications Engine Parts Diagram...

Page 25: ...RTC Spark plug 1 59 ST188F 1122000 G Ignition Coil 1 60 GB5789 FB6 29 Flange Bolt M6 29 4 61 ST188FD 1130003 CPE Carburetor Insulator Packing 1 Part Number Description Qty 62 ST188F 1134000 Carburetor...

Page 26: ...23 REV 41532 20120918 ENGLISH 41532 Wiring Diagram Specifications...

Page 27: ...Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cable not properly connected Check all connections Connected...

Page 28: ...r labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected incorrectly to any ele...

Page 29: ...diagnosis parts and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section MANUFACTURER S EM...

Page 30: ...be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CP...

Page 31: ...ting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof...

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