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REV 41532-20120918

ENGLISH

 

41532

Connecting Electrical Loads

1 .  Let the engine stabilize and warm up for a few 

minutes after starting

2 .  Plug in and turn on the desired 120/240 Volt AC 

single phase, 60 Hz electrical loads .

 

– DO NOT connect 3-phase loads to the generator .

 

– DO NOT connect 50 Hz loads to the generator .

 

– DO NOT overload the generator .

Connecting a generator to your electric utility company’s 
power lines or to another power source may be against 
the law . In addition this action, if done incorrectly, could 
damage your generator and appliances and could cause 
serious injury or even death to you or a utility worker 
who may be working on nearby power lines . If you plan 
to run a portable electric generator during an outage, 
please notify your electric utility company immediately 
and remember to plug your appliances directly into the 
generator . Do not plug the generator into any electric 
outlet in your home . Doing so could create a connection 
to the utility company power lines . You are responsible 
for ensuring that your generator’s electricity does not 
feed back into the electric utility power lines .
If the generator will be connected to a building electrical 
system, consult your local utility company or a qualified 
electrician . Connections must isolate generator power 
from utility power and must comply with all applicable 
laws and codes .

NOTE

OPERATION

Stopping the Engine

1 .  Turn off and unplug all electrical loads . Never start 

or stop the generator with electrical devices plugged 
in or turned on .

2 .  Let the generator run at no-load for several minutes 

to stabilize internal temperatures of the engine and 
generator .

3 .  Turn the Fuel Valve to the “OFF” position .
4 .  Let the engine run until fuel starvation has stopped 

the engine . This usually takes a few minutes .

5 .  Press the engine switch to the “OFF” position .
Important: Always ensure that the Fuel Valve and the 
Engine Switch are in the “OFF” position when the engine 
is not in use .

If the engine will not be used for a period of two (2) weeks 
or longer, please see the Storage section for proper engine 
and fuel storage .

NOTE

Recoil Start

1 .  Make certain the generator is on a flat, level surface .
2 .  Turn off all electrical loads connected to the generator . 

Never start or stop the generator with electrical 
devices plugged in and turned on .

3 .  Turn the Fuel Valve to the “ON” position .
4 .  Press the Ignition Switch to “ON” .
5 .  Move the choke lever to the “CHOKE” position .
6 .  Pull the starter cord slowly until resistance is felt and 

then pull rapidly .

7 .  Do not over-choke . As as soon as engine starts, move 

the choke lever to the “RUN” position .

Wireless Remote and Electric Start

Wireless remote starting is only possible

 within 80 feet of 

the generator .
Do not attempt to adjust the carburetor choke . The remote 
system will automatically close and open the choke .
1 .  Make certain the generator is on a flat, level surface .
2 .  Turn the Fuel Valve to the “ON” position .
3 .  Press the Ignition Switch to “ON” . 
4 .  Press the Battery Switch to “ON” .
5 .  ELECTRIC START: Press the ignition switch to the 

“START” position .

6 .  WIRELESS REMOTE START: press and release the 

“START” button on the handheld Remote Control 
device . DO NOT hold the button down, only press 
the button once . The engine will attempt to start 6 
times .

7 .  A safety feature is provided which delays the 

electrical power availability during starting mode . 
The delay lasts for approximately 15 seconds . The 
delay is provided to prevent damage to the generator 
if electrical loads are inadvertently turned on during 
engine startup .

8 .  If the generator fails to start, check the battery 

condition and cable connections .

If the engine starts but does not continue to run make 
certain that the generator is on a flat, level surface . The 
engine is equipped with a low oil sensor that will prevent 
the engine from running when the oil level falls below a 
critical threshold .

NOTE

Keep choke lever in “Choke” position for only 1 pull of 
the recoil starter . After first pull, move choke lever to the 
“Run” position for up to the next 3 pulls of the recoil 
starter . Too much choke leads to spark plug fouling/
engine flooding due to the lack of incoming air . This will 
cause the engine not to start .

NOTE

Summary of Contents for 41532

Page 1: ...CA 90670 USA 1 877 338 0999 www championpowerequipment com 9000 Starting Watts 7000 Running Watts PORTABLE GENERATOR SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual...

Page 2: ...the store WE ARE HERE TO HELP Visit our website www championpowerequipment com for more info Product Info Updates Frequently Asked Questions Tech Bulletins Product Registration or Call our Customer Ca...

Page 3: ...ot Overload Generator 14 Capacity 14 Power Management 14 Operation at High Altitude 14 Maintenance and Storage 15 Engine Maintenance 15 Oil 15 Spark Plugs 15 Air Filter 15 Spark Arrester 16 Cleaning 1...

Page 4: ...rmation available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from you...

Page 5: ...hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided m...

Page 6: ...s metal decking Use approved transfer equipment to isolate generator from your electric utility and Notify your utility company before connecting your generator to your power system DANGER Sparks can...

Page 7: ...nd let it cool for at least two minutes before removing the fuel cap Loosen the cap slowly to relieve pressure in the tank Only fill or drain fuel outdoors in a well ventilated area DO NOT pump gas di...

Page 8: ...nt required 3 Fuel Valve Used to turn fuel supply on and off to engine 4 Air Cleaner Protects the engine by filtering dust and debris from the intake air 5 Recoil Starter Used to manually start the en...

Page 9: ...0 Amp Twist Lock Receptacle NEMA L5 30R May be used to supply electrical power for the operation of 120 Volt AC 30 Amp single phase 60 Hz electrical loads 6 120 240 Volt AC 30 Amp Twist Lock Receptacl...

Page 10: ...function requires electrical current from the battery If the Ignition Switch is left in the ON position for extended periods several weeks the battery can be completely drained Moving the Ignition Sw...

Page 11: ...Wheel Kit 10 Wheel 2 Flange Bolt M10x120 for Wheel 2 Bushing 2 Flat Washer 10 2 Nut M10 2 Support Leg w Vibration Mounts 1 Flange Bolt M8x16 for Support Leg 2 Nut M8 2 Other Oil Funnel 1 Oil 1 16 qt 1...

Page 12: ...he following tools to install the wheels 17 mm wrench OR adjustable wrench not included Socket wrench with a 16 mm socket not included Pliers not included 1 Before adding fuel and oil tip the generato...

Page 13: ...off and will stop when the oil level in the crankcase falls below the threshold level CAUTION Add Engine Oil DO NOT attempt to crank or start the engine before it has been properly filled with the rec...

Page 14: ...el Use regular unleaded gasoline with a minimum octane rating of 85 Do not mix oil and gasoline Fill tank to approximately below the top of the tank to allow for fuel expansion DO NOT pump gas directl...

Page 15: ...hen positioning generator Failure to follow proper safety precautions may void manufacturer s warranty Do not operate or store the generator in rain snow or wet weather Using a generator or electrical...

Page 16: ...or a period of two 2 weeks or longer please see the Storage section for proper engine and fuel storage NOTE Recoil Start 1 Make certain the generator is on a flat level surface 2 Turn off all electric...

Page 17: ...evations the standard main jet must be used Operating the engine with the wrong engine configuration at a given altitude may increase its emissions and decrease fuel efficiency and performance WARNING...

Page 18: ...am element 3 Wash in liquid detergent and water Squeeze thoroughly dry in a clean cloth 4 Saturate in clean engine oil 5 Squeeze in a clean absorbent cloth to remove all excess oil 6 Place the filter...

Page 19: ...ster to the muffler 3 Remove the spark arrester screen 4 Carefully remove the carbon deposits from the spark arrester screen with a wire brush 5 Replace the spark arrester if it is damaged 6 Position...

Page 20: ...ded periods of time make sure that the Ignition Switch the Fuel Valve and the Battery Switch are set in the the the OFF position and the battery leads have been disconnected from the battery DANGER A...

Page 21: ...erference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circu...

Page 22: ...36 37 38 39 40 41 42 43 44 45 41 46 47 48 40 41 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 29 27 86 87 88 89 90 91 92 93 94 95 96 7...

Page 23: ...9 GB96 10 Washer 10 1 60 ST07FD 02011200 THD Rotor Assembly 1 61 ST05FD 1151600 Air Guide 1 62 ST05FD 1152008 Plug A 1 63 ST05FD 1152009 Plug B 1 64 190FDE 2 GC1 Engine 1 65 ST182FD 1742203 UC Cover H...

Page 24: ...21 REV 41532 20120918 ENGLISH 41532 Specifications Engine Parts Diagram...

Page 25: ...RTC Spark plug 1 59 ST188F 1122000 G Ignition Coil 1 60 GB5789 FB6 29 Flange Bolt M6 29 4 61 ST188FD 1130003 CPE Carburetor Insulator Packing 1 Part Number Description Qty 62 ST188F 1134000 Carburetor...

Page 26: ...23 REV 41532 20120918 ENGLISH 41532 Wiring Diagram Specifications...

Page 27: ...Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cable not properly connected Check all connections Connected...

Page 28: ...r labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected incorrectly to any ele...

Page 29: ...diagnosis parts and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section MANUFACTURER S EM...

Page 30: ...be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CP...

Page 31: ...ting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof...

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