jcb G220RS User Manual Download

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RS T4F Diesel Generator

G220RS

Quick Start Guide

EN -

XXXX/XXXX

ISSUE A 09/2020

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Summary of Contents for G220RS

Page 1: ...1 RS T4F Diesel Generator G220RS Quick Start Guide EN XXXX XXXX ISSUE A 09 2020 ...

Page 2: ...ruled out This Quick Reference Guide DOES NOT replace the Operators Manual You MUST read ALL the disclaimers and safety and other instructions in the Operators Manual before initially operating this product Accordingly no legal claims can be entertained on the basis of the data illustrations or descriptions in this Quick Reference Guide This machine should not be operated by any person who isn t a...

Page 3: ... Dimensions volumes 4 Key components 5 General checks 9 Control panel 12 Battery isolator 19 Multi voltage selection 20 Fuel connections 21 Positioning 22 Lifting 23 Emergency stops 24 Maintenance schedule 25 Service checks 26 Your notes 29 Index ...

Page 4: ...bs 11000 Dimensions with trailer inches LxWxH 222 x 88 x 114 Weight operating with trailer lbs 12720 Aftertreatment SCR Fuel tank capacity US gallon 245 Fuel consumption 75 PRP US gallon 10 2 Fuel autonomy hours 24 DEF tank capacity US gallon 18 DEF consumption 75 PRP US gallon 0 71 DEF autonomy hours 25 Noise level 23ft 75 load 67 Fuel EN590 Diesel fuel types Auto C0 C1 C2 C3 C4 BS2869 Class A2 L...

Page 5: ...T4F Diesel Generator G220RS 5 Key components enclosure A Right front door B Right centre door C Rear rear door D Rear door E Front door F Left front door G Left rear door Fig 1 G F A B C D E G F A B C D E ...

Page 6: ...B Control panel C Power cable exit D Cam lock connections E Engine F Main fuel filter Fig 2 A Bulk head B Skid C Battery D Fuel tank filler E DEF Diesel Exhaust Fluid tank filler F Alternator G Voltage control rotary switch H Exhaust system J SCR Selective Catalytic Reduction K Radiator F J K G D E H A C B F C A B E D ...

Page 7: ...heel housing B Fuel pre filters C Engine oil dipstick D Main fuel filter E Engine oil filler cap F Oil filter G Fuses Fig 3 B F A G C E D D G C E B A F A Expansion tank B Coolant filler cap C Air filter D Air filter indicator E Turbocharger F Oil sump G Radiator ...

Page 8: ...r Voltage Regulator F Test point A Auxiliary indicator lamps B Audible alarm C Hour meter D Lockable door E Coolant heater and battery charger sockets F GFCI 120V Small power G USB Universal Serial Bus port H Voltage alarm J End of line synch switches K Digital synch connections L Analogue load share connection point M 3x50A Shore power 120V 240V Fig 4 A D B C H J K L M G F E C B A A D B C H J K L...

Page 9: ...of fuel or if the fuel supply has been reconnected then the fuel system must be primed prior to starting Check for fuel leaks during this process Check level of coolant in machine radiator and top up if low Check hoses for damage or loose clamps Check level of engine oil using dipstick Check fuel filter water separator for presence of water or contaminants Check the position of the 3 way valve to ...

Page 10: ...to allow good airflow through the machine Check that the engine intake air filter is correctly fitted and that there are no obstructions to the incoming air Make sure that all the engine access doors are closed and secured With the exception of emergency power generators the engine should be warmed up with a reduced load before applying the full load Check the multi voltage section switch and conf...

Page 11: ... installed to prevent accidental rotation of the multi voltage switch whilst the generator is running otherwise damage will be caused to the alternator Checks after running Ensure that the electrical load is switched off before stopping the engine Check that battery isolator is in the off position Fill the fuel and DEF tanks Make sure that the filler caps and the area round the filler openings are...

Page 12: ...luid percentage Shows the percentage of DEF B Breaker Control Closes the breaker C Date and Time Shows the controller data and time D EAT Exhaust After Treatment dashboard Opens EAT dashboard shortcut E Alarm Opens Alarms shortcut F Language Opens Language shortcut G Menu Opens the Menu page H Scroll Page Scroll up or down J Mode Change Manual Semi Auto Test modes Touchscreen ...

Page 13: ...or G220RS 13 Item Function K AOP Opens Additional Operator Panel shortcut L Breaker Control Opens Breaker M Generator Control Starts Generator N Generator Control Stops Generator P Instrument Values Shows instrument values ...

Page 14: ...mote start function the controller must be set to semi auto mode by pressing the mode change button 4 Press the start button The generator controller will display the start up sequence 5 Engine will now crank and start to run 6 Generator will now display engine and alternator status It will change from red to a solid green to show that it is ready with no faults 7 Check voltage and frequency on th...

Page 15: ...to be kept on Stopping Procedure Perform the procedure below to stop the generator 1 Turn off all loads to the generator 2 Open the main circuit breaker The power available lamp will go off 3 Press the stop reset button once The generator will stop after the specified cooling time Duration 5min 4 If stop reset button is pressed again then generator will stop immediately 5 Ready to load and generat...

Page 16: ...or on load Close Generator Output becomes active To place the generator off load use the Open Generator button The module automatically ramps the load off the generator and then takes it off load Close Generator Output becomes inactive Additional digital inputs are available to perform these functions If the generator is running off load in MANUAL mode and on load signal becomes active the module ...

Page 17: ...e status of the CAN communication and to prime the fuel system Used for navigating the instrumentation event log and configuration screens Used to silence the audible alarm in the controller de activates the audible alarm output if configured and illuminates all of the LED on the module s facia as a lamp test function Close Generator The Close Generator button controls the operation of the generat...

Page 18: ...peed and stabilise 9 Check that the machine operation is correct using the screen information 10 Make sure the power on LED is illuminated on earth leakage trip and there is no trip active 11 Turn on the main power supply MCCB 12 The generator can now be loaded 13 If the earth leakage relay trips at this point consult the site electrical installation engineer Before Stopping 1 Check with other per...

Page 19: ... a working cycle or if the machine is being left unattended and the lights are not required the battery must be isolated The control system is designed such that if the battery isolator is switched off then there is a 2min time delay to de energise the ECU Electronic Control Unit to allow the DEF Diesel Exhaust Fluid purge to complete its shutdown cycle Disconnect the Machine Electrics 1 Get acces...

Page 20: ...adlock Fig 11 IMPORTANT NOTE Operation of the rotary switch must only be carried out with the generator in stop mode and electrically isolated to prevent personal injury and damage to the equipment Changes to the alternator voltage must be completed by a suitably trained and competent person Please refer to the operator manual for detailed instructions including breaker protection settings NOTICE ...

Page 21: ... fully engaged in the chosen position Please consult the manual for details of maximum distances and acceptable elevation of bulk fuel tanks A B K J H E G F C D Fuel connections where fitted A External tank B Base tank C Forward line Fuel tank suction to 3 Way fuel valve D Return line 3 Way fuel valve outlet to fuel tank E 3 Way fuel valve F Forward line 3 Way fuel valve to lift pump inlet G Retur...

Page 22: ...e terminal box and through other panels should be installed using the appropriate cable glands The generating set should be located to provide suitable access for regular maintenance servicing and repair work Generator sets which are installed outdoors must be located in a place which is protected against weather conditions dust etc as much as possible For temporary installations the generator set...

Page 23: ...and not for the weight of the fully assembled generating set Lifting NOTE Always ensure that lifting equipment is rated to lift the load Weights are shown on the generator rating plate on the side of the control panel These weights exclude fuel and while both the fork pockets and lifting frame are rated to allow lifting including fuel the operator needs to ensure that they have adequate lifting ca...

Page 24: ...e machine becomes unsafe and does not shutdown automatically Emergency stops NOTE Activation of either of the emergency stop buttons will put the generator into a fault mode As well as manually resetting the depressed emergency stop button you will need to clear the fault from the controller This is normally achieved by pressing the STOP RESET button This can be clarified in the Control Panel sect...

Page 25: ...Coolant quality and level Check O O o o Oil level Check O O o o Water separator fuel filter Drain O o o Oil filter Change o o DEF filter Change o Air cleaner outer element Change o Water separator fuel filter Change o o Engine fuel filter Change o o Front End Accessory Drive FEAD belt condition Check o o Engine mounting bolts for tightness Check o o All Hoses Condition Check o o Radiator Check o o...

Page 26: ...level An excess of engine oil could cause the engine speed to increase rapidly without control Engine oil and oil filter change must be completed in accordance with the service schedules Failure to change the oil and filter at the recommended interval could cause serious engine failure 1 Stop the engine and allow it to cool 2 Make the machine safe 3 Wait for the oil to drain back into the engine s...

Page 27: ... coolant in the radiator and replenish as necessary 1 Make the machine safe 2 Let the engine cool 3 Get access to the radiator filler cap and expansion bottle 4 Check the level of coolant in the radiator and in the expansion bottle If necessary top up the system 4 1 Carefully remove the filler cap 4 2 If necessary top up the coolant to the neck of the expansion tube 4 3 If necessary top up the coo...

Page 28: ...ilter indication 1 Make the machine safe 2 Get access to the air filter 3 Check the system hoses for 3 1 Condition 3 2 Damage 3 3 Security 4 Replace the system hoses if necessary 5 No cleaning or re use is permissible Dust Valve Check Condition Check the dust valve for rips tears Check there are no obstructions Check that the dust valve is free of dirt and dust Check that the dust valve securely a...

Page 29: ...RS T4F Diesel Generator G220RS 29 Your notes ...

Page 30: ...30 Please consult your manual for full information or consult your local dealer Your notes ...

Page 31: ...RS T4F Diesel Generator G220RS 31 Your notes ...

Page 32: ... for guidance only and may vary dependant upon the exact specification of the machine They should not therefore be relied upon in relation to suitability for a particular application Guidance and advice should always be sought from your JCB Dealer JCB reserves the right to change specifications without notice Illustrations and specifications shown may include optional equipment and accessories JCB...

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