Certikin COH110 Operating, Installation And Servicing Instruction Download Page 95

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9-04-02

Booklet 11 M3491 1-05-02

Trouble or Complaint

Possible Cause

Action

12. Oil odours.

13. High operating

temperature.

14. Fumes in Heater

Room.

15. Unstable flame,

some puffing,
ignition cuts in
intermittently.

Leaking joints.

Control stat failed and
operating on limit stat.

Inadequate draught
due to unsatisfactory
chimney or blockage
of Heater flue ways or
flue pipe.

Air damper on burner
improperly adjusted or
faulty nozzle or
unsatisfactory draught
conditions or fault in
oil supply.

Break all leaking joints and re-make.

Replace control stat and reset Limit thermostat.

Take necessary corrective action.

Set up burner as for commissioning using oil
pressure gauge, smoke pump, CO

indicator and

draught gauge, adjust settings as necessary,
replace nozzle if necessary. See Commissioning
Check List and Servicing Notes.

Summary of Contents for COH110

Page 1: ...N ACCORDANCE WITH INSTALLATION SERVICING INSTRUCTIONS IN OPEN AIR OR IN A ROOM WHICH IS SEPARATED FROM LIVING ROOMS AND PROVIDED WITH APPROPRIATE VENTILATION DIRECTLY TO THE OUTSIDE READ THESE INSTRUCTIONS BEFORE INSTALLING AND OPERATING THE APPLIANCE THIS MANUAL SHOULD BE MAINTAINED IN LEGIBLE CONDITION AND KEPT ADJACENTTOTHE HEATER OR KEPT IN A SAFE PLACE FOR FUTURE REFERENCE Serial No Model COH...

Page 2: ... 0 1 2 3 1 41 504 Light oil kerosene burner 6 1 71 815 CODE BOULTER CODE MODEL TYPE 3744364 8 716 111 549 COH 110 443T58 ...

Page 3: ... 583 U F 5 2G 8 4 5 L µW 7 5 5315 Z14 2 5A F J U 9H 3a O038 X15 1 1 3 b 303 851 051 9 N 5 9LR 8 I 7 3 b 303 851 051 9R N 5 9F 8 aN 5N12 1 14 5 4 8 15 S9H V 1 U 1 05 1 2 U Z04 1 3 U c 071 4 14 4 U O038 851 051 5170 5 5 U I 4 T 0 38 2 51 1 N0 6 U Z451 b 7 5T2 3815 7 U W 71 8 U J 4003 7 071 4 14 9 U Z451 5 b 7 1 4 C15 088 12 1 N05 15 8 BH9 Fig 1 1 2 3 4 5 6 6 9 7 9 STANDARD EQUIPMENT Quantity Descrip...

Page 4: ...DIMENSIONS BURNER FIXING 0 6 0 2 0 4 Fuel output kg h Thermal power kW BK H Pressure in the combustion chamber mbar 0 8 0 1 5 2 2 5 20 25 30 3 3 5 35 40 Flange Burner 272 219 130 28 4 5 d 84 233 11 180 BH9 180 72 72 150 4 5 96 ZK FH ...

Page 5: ... 201 1 8 T N A 1 71 1 C C1S WARNING 14 815 2 4 A 1 1b N 1 8 81 4 2 S h 7 15 1 1 1A C1 N1 518 412 1 every 2 years a 31 N 15 518 41 N 1 3 45 4 15 30 N1 12 1 088 A 8 81S PRIMING PUMP Z 5 1 N05 15 2 5 1 85 3 7S Z 0 2 4 T 0 4405 85 5 1 55 C 1 01 1 14 2 N1 51 5181 7 1 815 S Warning N1 51 5 7 1 N05 15 3 1 051 1 51 05 8 81T 1 4 7712D A N 504T 0 2 4 0 1 1 8038 1 N51 S H meters L meters I D 8 mm I D 10 mm S...

Page 6: ...TN b 530SE J C1 RUN OF THE ELECTRICAL CABLE 1 T c5 331 N T Q10 5 2 T N 1T4 38 L T O 1 3 T M153 N 4 T 05 15T1 5 A 3 2 1 BK H9 Black L 8 8 07 L 8 1 4 1 ATTENTION Do not swap neutral and phase over follow the diagram shown carefully and carry out a good earth connection M 1 14 1 4 204 5 30 N1 1 933jS Unless requested otherwise by local standards and legislation M 1 1 14 5 4 5 7 4 55 12 0 NA 1 15 30 N...

Page 7: ...S 80 T 4 1 31 21 4 31 205 7 7 13815 051 S PUMP PRESSURE M 1 8038 1 C1 1 4 5A 1 5 15 1 1 5 7S 10 bar 3 b 303 851 051 5 15 1 1S FOR LIGHT OIL INCREASE PRESSURE 12 bar 851 051 0 N 1 5 7 3 4 1 S 14 bar 385 C1 31 51 1 f 151 51 0 N 1 5 7 13815 051 S LIGHT OIL KEROSENE Nozzle Pump pressure Burner output Air damper adjustment Nozzle Pump pressure Burner output Air damper adjustment GPH Angle bar kg h 4 Se...

Page 8: ...t to take account of the fact that the air output of the fan differs according to whether the burn er has its metal cover fitted or not Therefore we recommended to proceed as follows U 2k0 1 5 2 3815 2 4 12 1 4 120 1 f U 3 0 1 4 C15 38 A NA 31 1 08815 451 f U 4 14 3 1 03N15f U 0 2 N14 31 141 5A 3 2 A 1 5 0 80 513 C1 1 4 C15 NA 1 7 1 451 2k0 1 5 2 3815 513 0 1 4 C15 2 A 514 14 1 3 1 03N15S ELECTROD...

Page 9: ...1 M14 4 Z15C 41 O15 1 N1 7 2 7 C1 A 0 1 3 53 5 4 5514 3 4 T 7 N05 15 1 N 15S M N05 15 30 A N1 0 12 5 1 88 4 21 7 12 5S M 1 3 0 4 0515 4418 N A 5 0 1 4 5 4 5 A 2 3 71 4 0 12 81 8 1 3 2 85 815 A 201 2k0 31 2 3 1 41 155 5 5 385 815 0 1S BURNER IDENTIFICATION M 1 21 4 O 1 1 85 204 7 C1 1 15 03N15 3 21 2 3 14 4 2 815T 53 41 2 S 1 21 4 O 1 381512 513 C12 5 3 7 1 85 204 4 N1 4 1 5 A 21 12 0 3 7 A 5 3 1 4...

Page 10: ... 4 q1 5 _ 1 1 X 7 6 21521 1 4 70 Oil Kerosene burner Bruciatore di gasolio kerosene Brûleur fioul domestique kérosène Öl Kerosen Gebläsebrenner Stookoliebrander kerosine E6BS 6BS 6hIM 6BS M O6GMrO GMrO COH 110 3744364 8 716 111 549 443T58 ...

Page 11: ...QM EhWW QX6OW cIaZJ6 E c X6O 3003602 6QQ M6 a 6 B6 EaE I6Q Q OO I Q OO I 3005786 WIaQc WIaQc a B WIaQZ WI QZ L 3006552 I M 6B a X M WaZ MMa ZhOO6 M I M 6B Z I M 6B Q aIM hQ c I M 6B QXI E R 3005724 Q6ssI 6IB O6 Mahc II6 O6 M c I h BwZ QZM6 X ZO 6 6hB H 3007796 6IIa 6IIa 6II QQ WIaQZ M c QWI QZ K 3007204 a BaEO Z aQBa J6I M a IhWMXIaOO Ih MXI O F 3008448 Z V J M J Z Z ah Z 6 W 3005720 WI P I 6 I I ...

Page 12: ... 9 0 1 2 3 1 41 504 Light oil kerosene burner 6 1 71 815 CODE BOULTER CODE MODEL TYPE 3745964 8 716 111 550 COH 180 459 T55 ...

Page 13: ... L µW 7 5 5315 Z14 2 5A F J U 9H 3a O038 X15 1 1 3 b 303 851 051 9 N 5 9LR 8 I 7 3 b 303 851 051 9R N 5 9F 8 aN 5N12 1 14 5 4 8 15 S9H V 1 U 1 05 1 2 U Z04 1 3 U c 071 4 14 4 U O038 851 051 5170 5 5 U I 4 T 0 38 2 51 1 N0 6 U Z451 b 7 5T2 3815 7 U W 71 8 U J 4003 7 071 4 14 9 U Z451 5 b 7 1 4 C1 5 088 12 1 N05 15 10 U 5 N b 11 U W 3 5 STANDARD EQUIPMENT Quantity Description 9 9 9 9 9 W 71 AT8 451 ...

Page 14: ...OILER FIXING 0 8 0 0 4 Pressure in the combustion chamber mbar 2 3 4 5 Fuel output kg h 25 30 60 Thermal power kW BR H 35 40 45 50 55 0 2 0 6 1 0 1 2 1 4 6 SLR 65 70 Flange Burner 305 76 255 140 42 4 5 d 89 262 11 204 BH9 L 189 83 83 170 4 5 ZK F ...

Page 15: ...1 1 8 T N A 1 71 1 C C1S WARNING 14 815 2 4 A 1 1b N 1 8 81 4 2 S h 7 15 1 1 1A C1 N1 518 412 1 every 2 years a 31 N 15 518 41 N 1 3 45 4 15 30 N1 12 1 088 A 8 81S PRIMING THE PUMP Z 5 1 N05 15 2 5 1 85 3 7S Z 0 2 4 T 0 4405 85 5 1 55 C 1 01 1 14 2 N1 51 5181 7 1 815 S Warning N1 51 5 7 1 N05 15 3 1 051 1 51 05 8 81T 1 4 7712D A N 504T 0 2 4 0 1 1 8038 1 N51 S H meters L meters I D 8 mm I D 10 mm ...

Page 16: ... 5315 8 07T 088 5 S 230V 50Hz Z 1 A 153 13 1 4 T 0 38 J T SRa 3 bS 51g0 512 Blue Brown M153 N 4 4 5 TN b 530SE J C1 BK H9 Black L 8 8 07 L 8 1 4 1 ATTENTION Do not swap neutral and phase over follow the diagram shown carefully and carry out a good earth connection M 1 14 1 4 204 5 30 N1 1 933jS Unless requested otherwise by local standards and legislation M 1 1 14 5 4 5 7 4 55 12 0 NA 1 15 30 N1 4...

Page 17: ...UEL KEROSENE Nozzle Pump pressure Burner output Comb head adjustment Air damper adjustment GPH Angle bar kg h 4 Set point Set point SH H YGF Y 9 SR 9 9S SHR H YGF Y 9 SF 9SR 9SL SKR H Y 9 S9 9SF SFR H Y 9 SH SR S 9S H Y 9 LS SH 9S9 H Y 9 LSK L 9S R H Y 9 RS R SR 9S R H Y 9 RSF H LS Angle 60 3 4 1 S 80 4 1 31 21 4 31 205 7 7 13815 051 S Nozzle Pump pressure Burner output Comb head adjustment Air da...

Page 18: ...3N15 m_15 n 21851 S M 1 1 5170 51 8051 A 2 4 C1S 4 1C15 0 8512 4 N 1 5 7 4 2 D 4 0 __ 1 0 80 f 8 C1 5 17 C1 851 051 1 4 3N0 T4 3N15 1 112 1b41 5 1 4S a 1 1 4 2 3 A 51g0 51 2 151 5T2 3815 1 7S It is important to take account of the fact that the air output of the fan differs according to whether the burner has its metal cover fitted or not Therefore we recommended to proceed as follows U 2k0 1 5 2 ...

Page 19: ...ON HEAD SETTING 170 1 1 4 3N0 T 1 2 1 1 T8 05 15 1 2 2 4 12 1 504 S Example the instructions require to set the combustion head on set point 3 Instead the setting is made on set point 4 4 FAN AIR DAMPER ADJUSTMENT a2k0 1 5 2 3815 1 04 N 3 1 03N15 15 5 9S S1S 4 3N0 1 1 8 N 1 1b41 T 5 S Attention 1 51 513 C 7 5 13N 7 1 __ 1 1 1 451 A 2 3 C1 1 1 14 5 21 1 2S 2 2 3 mm 4 0 3 mm IMPORTANT THESE DIMENSIO...

Page 20: ...204 7 C1 1 15 03N15 3 21 2 3 14 4 2 815T 53 41 2 S 1 21 4 O 1 381512 513 C12 5 3 7 1 85 204 4 N1 4 1 5 A 21 12 0 3 7 A 5 3 1 41 5 8 1 A 2 715 0 S BASIC SAFETY RULES 251 5 1b815 815 30 0 1 1 88 41S h 215 4 5403 41 30 1 1 75 2 2 8 75 2 2 C1 C1 1 T 5 3 N1 4 C1512 08 4 8 815 5 A 15 3 15 S h 0 5 12 815 30 138 518 5 1 88 41S 2 715 0 80 5 1 1 14 5 4 1 2 S 1 7 815 30 N1 815 5312 1 88 41 2 4 14 12 5 3 1 3 ...

Page 21: ... q1 5 _ 1 1 X 7 6 21521 1 4 70 Oil Kerosene burner Bruciatore di gasolio kerosene Brûleur fioul domestique kérosène Öl Kerosen Gebläsebrenner Stookoliebrander kerosine E6BS 6BS 6hIM 6BS M O6GMrO GMrO COH 180 3745964 8 716 111 550 459 T55 ...

Page 22: ... M 6B aZZ E Ir c hOO6 I MM 6B c 6hO I M 6B Z I XM 6B Q I6 X I M 6B Qc 6 O a 9 3006552 I M 6B a X M WaZ MMa ZhOO6 M I M 6B Z I M 6B Q aIM hQc I M 6B QXI E 3005709 Q6ssI 6IB O6 Mahc II6 O6 M c I h BwZ QZM6 X ZO 6 6hB 3005791 6IIa 6IIa 6II QQ WIaQZ M c QWI QZ L 3007907 a BaEO Z aQBa J6I M a IhWMXIaOO Ih MXI O R 3008448 Z V J M J Z Z ah Z 6 W H 3005720 WI P I 6 I I Q Mh 6 WI ZZ I WI P I zIZ Iah WI P I...

Page 23: ... 99 0 1 2 3 1 41 504 Light oil kerosene burner CODE BOULTER CODE MODEL TYPE 3746466 8 716 111 551 COH 220 464 T55 ...

Page 24: ..._0 70 OI S T OO 5 T G 3 7 H µV L 8 5 Y 7 G 9 6D T A 5 M05 X B 5 a 505 0 O K P HS Q C 2 EB 5 a 505 0 S K P Q K K G E 7 7 E 1 OI 6U 1 T _ 0 E 2 T Y07 E 3 T b 0 7 7 4 T M05 0 0E 5 T D 7005 0 7 7 6 T Y7 1 8 a cG 5 7 T 9G 0E 7 d 76 1 2 cG 5 8 T C 76c 0 E 5 G K0 9 T VE 10 T 3 5K0 2 G Gd0 5 7 1 11 T Y7 1 8 8 a 2 7 0 E G 1 2 2 K0 STANDARD EQUIPMENT Quantity Description VE 9c 7 1 P7E G 2 05 Q Y7 1 1 2 1 0 ...

Page 25: ...kW SAA 70 80 90 100 110 0 2 0 6 Pressure in the combustion chamber mbar 7 8 9 10 Flange Burner 305 109 255 140 39 4 5 e 105 262 11 204 A OH 189 83 83 170 4 5 L 7 9 2 0E 6 E 7 G K 1 2 K E G G 2 K0 8E I Fig 2 SA Verify that the installed burner is lightly leaned towards the button See figure 2 YF O BURNER FIXING ...

Page 26: ...E 6 8 2 E I WARNING 32 76 G 7 EE9 2 8E a KE 7 G I i 6 B 2 9 2 K E 7 G E every 2 years 5 E K 1E 8 E 1 2 E 7 KE 5 7 7 8 E 50 K 8 G 2 E 0 E9 I PRIMING THE PUMP Y 2 K0 G 1 8 2 5 I Y2 0EG E 76c 0 770 2 E 8 2 80 EB 1 E O 7 G K 8 2 I Warning K 8 2 K0 5 6 0 2 2 0 cE 7E G 9 K 07c 1 0EG 7 0 2 05 E K 6I H meters L meters I D 8 mm I D 10 mm OIS IS O O HO AO O HO O OO PRIMING THE PUMP C 2 E0 8 2 7005 0 P B 8 I...

Page 27: ... 2 c 8 5 Q E0 c 0 I 230V 50Hz Y 8 9 2 5 _ 5 E 76c 0 E 5 P OD c OIS 5 aIQB 8 h0 G Blue Brown J 5 E KE 76 8 7 EcK a 530SE D E F A Black H E0 H E 76 ATTENTION Do not swap neutral and phase over follow the diagram shown carefully and carry out a good earth connection J2 7 8 2 7 G07 50 K E 55kI Unless requested otherwise by local standards and legislation J2 E 7 7 E 1 7 G 0 K9 2 EE 50 K 7 5c E 7 1 2 2 ...

Page 28: ...ment GPH Angle bar kg h 4 Set point Set point I O AOW HIF I S AOW SI F IS IH ISO AOW AIHH I IFS AOW FIS H H IOO AOW IS S S I S AOW IAA A A Nozzle Pump pressure Burner output Comb head adjustment Air damper adjustment GPH Angle bar kg h 4 Set point Set point ISO AOW HIH IS IA IFS AOW SI F I IOO AOW SI IS I I S AOW AIAH IS IS ISO AOW FI H I IOO AOW I A S S IOO AOW O I A A 1 2 3 4 NOZZLES RECOMMENDED...

Page 29: ...I J2 8 2 8 0 0 77 G 2 EE 2 0EG 5 EE9 K G E9 2 0 2 2 G 5 I Y2 0EG 0K h0 E9 1 072 E 2 8 2 7 5K0 2 GB 1 2 2 K0 0 B 2 G P Q 1 2 A 55 P Q 8 EE 1 Turn to the right sign B G 7 2 E05 8 2 7 5K0 72 5K G 20 G 5 2 0 I J2 G07 8 3 G 2 G2 8 2 8E 5 2 G 8 80 G 7 5 I Setting advisable for ignitions at low temperatures Turn to the left sign B G G07 2 E05 8 2 7 5K0 72 5K G 20 7 0 I J2 3 5 G 2 G2 8 2 8E 5 2 G 880 G G0...

Page 30: ... G 7 G 2 72 G0E 0 E9 G 7 I 4 72 EE 2 1 B 2 1 0 G 7 KE 1 6 7 G 7 0 E E 0 0 g 0 2 7 5K0 c72 5K B 2 G 8 a7 B 7I EE 2 7 G 5 9 h0 G 88 cG 5 I ELECTRODE SETTING BURNER START UP CYCLE 4 4 3 SF 4 1 2 Attention 8 5KE 5 2 E B E 2 7 1 A G 5 2 E 7 G 2 GI 4 Z 0 3 mm S A 4 5 Z 0 5 mm MOVE THE ELECTRODE HOLDER BACKWARDS TO THE END Fig 3 R 5 E C 76c 0 B G0 E 2 c8 E0 J2 5 L 8 5 D E VE 5 C 76c 0 E 5 12s S 12s 5s ...

Page 31: ...7 5K0 72 5K 50 G 7 8 7 E0 B G 0 7 5K0 1 2 2 E 1 EE0 5 I J2 J 72 7 E Y 7 M E 1 EE K E G 9 0 EE 2 58 5 8 7 7 5 72c 8 2 K0 2 K E I J2 K0 50 E9 K 0 G 8 2 E 7 1 G G 8 I J2 5 08 7 0 77 E K E 9 1 2 1 2 0 2 7 7 8 9 G 5 7 0 G E B 5 E G 9 G0 EE B Gd0 5 G 5 7 5 0 I BURNER IDENTIFICATION J2 LG 8 7 ME 2 G07 2 E 05K B 5 G E G 5 72 7 E G c 8 5 7 G I L8 2 LG 8 7 ME 5 G 1 2B 5 G 5 B 2 G07 7 K 7E E9 G 8 G 20 5 6 9 ...

Page 32: ... 72p 4 E X E G G E 7 E 0 Bruciatore di gasolio kerosene Light oil kerosene burner Brûleur fioul domestique kérosène Öl Kerosin Gebläsebrenner Stookoliebrander kerosine I 3 I iCJ4_ 3 I JLM JnM4 JnM COH 220 3746466 8 716 111 551 464 T55 ...

Page 33: ...b_ 4M 3005793 4CL3 LVViY4_ LY3 33_ 3 4 VC 4 YJ iY3 4L 4 DC i 4_ O 3005794 R4CC 4R _LRb 4 iJ bi4iC _ VC X MV _ R 4_X M_LRb 3005796 VC RbL VC Rb4 _L 4 X4YY4CVC RY3 VC4RY 3002918 b_iMM 4C4JJ_ L 4C43J_ 4 YY4 Cn b_ iM4 4C43J_ 4Y 4C4XJ_ 4R C 3X 4C43J_ 4Rb_ 4M 3006552 V Y34JJ 4C43J_ 4 _ 3X4J YiMM _J 4C43J_ 4Y 4C43J_ 4R CJ4_iRb 4C43J_ 4RXC4 H 3006911 _JLR4JJ L _ iCL3 n _ iCL3 r 3X D4_LR L_ CiVJXC MM4 _i3X...

Page 34: ...HQ L EE B 0 G 5 7 07 Kerosene and light oil burners CODE BOULTER CODE MODEL TYPE 3748960 8 716 108 334 CAMRAY5 150 200 490 T51 3748961 8 716 108 333 CAMRAY5 200 240 490 T51 3748962 8 716 111 556 COH 280 490 T51 ...

Page 35: ...I I I I I I I I I I I A HI R E 7 55 G G I I I I I I I I I I I I I I A HI M05 0 I I I I I I I I I I I I I I I I I I I I A HIH 7 I I I I I I I I I I I I I I I F HIS 880 G 7 G E 7 G I I I I F HIA 3 5K0 2 G I I I I I I I I I I I I I HIF G 5 Gd0 5 I I I I I I I I I I I I I I HI 0 c0 797E I I I I I I I I I I I I I I I I 5 FAULTS SOLUTIONS 9 6 SAFETY WARNINGS 10 AI 0 G 8 7 I I I I I I I I I I I I I I I I...

Page 36: ...2 EB 7 9 H T A 55 O W3 Hi 11 86 kWh kg 4E 7 7 E 0 E9 Y E 2 B SO OD Z O _0 70 I T FSO 5 T G 3 7 S µV L 8 5 Y 7 G 9 6D T A 5 M05 X B 5 a 505 0 O K P HS Q C 2 EB 5 a 505 0 S K P Q K K G E 7 7 E 1 OI A 6U Burner Flange 167 69 5 253 32 11 204 H AF 83 83 268 163 4 5 4 5 189 168 140 106 Ø 95 0 4 Pressure in the combustion chamber mbar Fuel output kg h Thermal power kW H S 0 2 0 6 0 8 1 0 1 2 0 1 4 1 6 4 ...

Page 37: ...G M0 2 8E P Q 2 7 1 G 1 0 B P 8 I QI U G B 8 7 9B 2 0E 6 2 E PSQB P 8 I QI V a 2 8E P Q 2 K E G PHQ 0 7 1 P Q G Pif necessaryQ 2 0 P Q interposing the insulating gasket 5 B P 8 I HQI 3 2 MOUNTING THE BURNER 5 1 2 4 3 4 Fig 2 SO Fig 3 4 F 1 Fig 4 L 7 8 BF E 7 B 2 7 5K0 0 E9 0 2 8E a KE 0K 7 7 G 2 76 PAQI 4 SSF A Fig 5 ...

Page 38: ...D 10 mm O OIS IS IS S O S O S A OO OO OO O FO O O 1 Suction line 2 Return line 3 By pass screw 4 Gauge connection 5 Pressure adjuster 6 Suction gauge connection 7 Valve 8 Auxiliary pressure test point PRIMING PUMP On the system in fig 7 088 7 E 2 07 0 7 7 PAB 8 I AQ G 1 0 E E 8E 1 0 I On the systems in fig 8 and 9 2 K0 G 1 8 2 5 I Y2 0EG E 76c 0 770 2 E 8 2 80 EB 1 E O 7c G K 8 2 I J2 05 07 2 0EG ...

Page 39: ... LD 1 72 T6A Black White Blue PE L E 7 G H E0 H E 76 0 c 2 TESTING 32 76 2 20 cG 1 8 2 K0 K9 c 2 2 5 G 2 E 76c 0 K9 dark ening 2 2 7 I C 5 Y 8 9 _ 5 E 76c 0 E P OD c OIS 5 aIQ 2 5 2 5 ATTENTION Do not swap neutral and phase over follow the dia gram shown carefully and carry out a good earth con nection J2 7 8 2 7 G07 50 K E 55kI Unless requested otherwise by local standards and legis lation J2 E 7...

Page 40: ...4 3 PUMP PRESSURE J2 05 E 2 8 7 9 8 6 1 6 I 10 bar 5 a 505 0 8 6 I FOR LIGHT OIL INCREASE PRESSURE 12 bar 0 0 KE 8 E 2 E 5 7 I 14 bar 5 8E 5 g 2 8 0 KE 8 E 1 5 0 I FUEL Nozzle Pump pressure Burner output Combustion head adjustment Air damper adjustment GPH Angle bar kg h 4 Set point Set point KEROSENE I S AOW U HIOH O I ISO AOW U HIH I IAS AOW U HI I IFS AOW U SI IS IOO AOW U SI HI I S AOW U AIF S...

Page 41: ...G 880 G 7c2 EG 5KE9 8 5 2 E c 2 EG PAQ 8 E 8 a 7 1 PFQI 7 E 7 5 8 2 E 2 K 5 G B 7 1 G 2 2 1 2 8 0 I 4 5 DIFFUSER DISC AND ELECTRODES SETTING see fig 12 4 4 1 2 3 2 5 4 Fig 11 7 6 J G d0 2 G 880 G 7 0 B 7 G 8 EE 1 C 2 7 1 P1B 8 I QI 2 G 880 G 7 0 0 E E I J 2 2 7 1 P1QI J Gd0 2 E 7 G 0 B 7 G 8 Ec E 1 C 2 7 1 P2B 8 I QI 2 E 7 G 0 0 E E I J 2 2 7 1 P2QI A B THESE DIMENSIONS MUST BE OBSERVED IMPORTANT ...

Page 42: ...3 5 G 2 G2 8 2 8E 5 2 G 880 G G07 I This setting is not advis able for ignitions at low temperatures J 2 2 1 7 1 I L 2 6 72 2 2 B 2 7 5K0 2 G Gd0 G c ISI 3 5K0 2 G G 7 G 2 72 G0E A E G 8 5 7 I 4 7 AIR DAMPER ADJUSTMENT J2 G 7 G 2 72 G0E 8 2 7 5K0 c72 5K 1 2 y z G I J2 c 0E 0 E9 G 7 I 4 7 2 EE 2 1 B 2 1 0 G 7 KE 1 6 7 G 7 0 E E 0 0 g 0 2 7 5K0 c72 5K B 2 G 8 a7 B 7I EE 2 7 G 5 9 h0 G 88 cG 5 I 4 8 ...

Page 43: ... K0 B G0 2 8 0 h0 E 8 G EI FAULTS POSSIBLE CAUSES SOLUTION The burner will not start when the limit thermostat closes C 76 8 E 7 7 E 0 E9I 32 76 7 8 E 2 C c R 7E 5 8 2 7 E K aI 32 76 2 7 G 8 2 80 I 32 76 2 8 9 2 5 E 76 0 I J2 2 7 8 E E 2 I 4E 5 2 E 2 I J2 7 7 2 7 E K a 1 E9 GI 32 76 G 7 7 7 5 E E9 EE 2 E0 I Burner runs normal ly in the prepurge and ignition cycle and locks out after 5 seconds ca J...

Page 44: ...NER IDENTIFICATION J2 LG 8 7 ME 2 G07 2 E 05K B 5 G E G 5 72 7 E G 8 5 7 G I L8 2 LG 8 7 ME 5 G 1 2B 5 G 5 B 2 G07 7 K 7E E9 G c 8 G 20 5 6 9 EE 5 7 1 6 EE9 G 0 I 6 2 BASIC SAFETY RULES 32 EG a 50 0 2 E 7 I i G 7 705 7 50 2 6 G B G G G E 2 EE 5 K 7 G 0 1 2 7E 2 B 9 2 5 EI i 0 2 G 50 5 2 E 7 I L G 0 0EE 1 2 E 7 7 E G I 3E 50 K 8 5 G 8 2 E 7 G 7 7 G 8 5 2 5 1 0 E9I 7E 2 K0 1 2 8E 55 KE 0K 7 P I I EB...

Page 45: ...nM4 JnM CAMRAY5 150 200 3748960 8 716 108 334 490 T51 CAMRAY5 200 240 3748961 8 716 108 333 490 T51 COH 280 3748962 8 716 111 556 490 T51 Bruciatori di kerosene gasolio Kerosene light oil burners Brûleurs kérosène fioul Kerosin Öl Gebläsebrenner Quemadores de kerosene gasóleo ...

Page 46: ...Ci 4R3 iV4 3008961 Ji Ji 4 Jin i _i3X_ _ Ji O 3000443 bLiRJ r LRJ 33 iMC4 4RJ Mi M4RXiMMCiRb 3 MC L4RJ 3008648 LR c RJ4CC 4 M 4CC 3 LC c Y 4CC R XR LR4 DI I c 4J_L4_ 4J 43_ i IDI c YMiC4 c CJ4 qbI LJ Y3 _ i 4 LR c M_ J433L R LR 3008851 3 CC4b 4RJ C4 3 LC 3 C4 4 3 RR4NL R RY3 Ci X 4C bR4JYMiC4 3 C4Y 4C43J_ D CDiC 3008654 M M Mi M M M4 sCMi M4 3 H 3000439 _b R L J4RiJ Mi M Y4 C _b R4 f4J R3 4LJ4 L3 ...

Page 47: ...re parts are se curely wrapped GLUES SEALANTS PAINT Glues Sealants and Paint are used in the product and present no known hazards when used in the manner for which they are intended KEROSENE GAS OIL FUELS MINERAL OILS 1 The effect of mineral oils on the skin vary according to the duration of exposure 2 The lighter fractions also remove the protective grease normally present on the surface of the s...

Page 48: ...heating 4 5 Siting Positioning 4 6 The Hearth 4 7 Oil Storage 4 8 Oil Supply 4 9 Oil Burner 4 10 Sensor positions 4 11 Wiring Diagrams SECTION 5 FLUES 5 1 Conventional Flues 5 2 Air Supply 5 3 Balanced Flue Heaters 5 4 Balanced Flue Terminals 5 5 Terminal Guards 5 6 Positioning the Heater SECTION 6 BALANCED FLUE INSTALLATION 6 1 General Information 6 2 Horizontal Balanced Flues 6 3 Vertical Balanc...

Page 49: ...l as an oil supply complying with BS541 and an appropriate flue system ALWAYS SWITCH OFF THE ELECTRICAL SUPPLY before removing any of the covers for cleaning If any part of the Heater or its flue is modified then the guarantee will be invalidated 1 4 Installation Commissioning After your Heater has been installed it MUST be commissioned preferably by an OFTEC Regis tered installer or by one of our...

Page 50: ... a blocked pool filter The heater will not run Flashing Clean Pool Filter The filter may require back washing The heater will run Can be reset by turning the Pool Temperature knob off and back on again Lockout Oil LED RED On Lockout Oil This indicates that the burner cannot fire the probable cause is lack of fuel oil Check the oil tank After 3 minutes press the Button on the front of the Burner to...

Page 51: ...e Heater is to be shut off for the Winter it is ad visable to have it thoroughly serviced when first shut down Thorough cleaning will minimise corrosion dur ing the idle period Remember when the Heater is required to ensure that the oil supply is open before switching on 1 11 Oil Delivery Always ensure the tank is topped up at regular inter vals rather than wait till it is nearly empty This will a...

Page 52: ...D fuel the Heater should be serviced at six monthly intervals All air intakes must remain clear at all times and so it is advisable to inspect and clean these areas regu larly Please refer to 4 6 later in this Installation manual for further explanation 1 13 Trouble Shooting Failure to Start If the Burner fails to start adopt the following procedure 1 Check that there is oil in the tank and that t...

Page 53: ...mbustion and equalisation of pressure between exhaust and intake as required for operation under unfavourable wind conditions Balanced flues are supplied in a carton that in cludes ALL parts for a balanced flue installation The horizontal terminals are designed to avoid the possibility of staining outer walls through which they pass 2 4 COMMISSIONING It is essential in the interest of Heater effic...

Page 54: ...C Minimum Conventional flue draught at Heater flue outlet 0 035 w g 8 75N m Maximum Conventional flue draught at Heater flue outlet 0 15 w g 37 5N m Water Resistance with 11 C temperature rise across the Heater 0 3m 1ft wg Recommended Filling Pressure 1 bar ExpansionVessel 4 litres pre charge pressure 1 bar Fuses Heater 5 Amp Control 250mA Anti surge glass LRC Pool Pump Output maximum 3 Amp 230V 3...

Page 55: ... G2 W3 38 59 310 Conventional flue sizes G Grundfos W Wilo 3 6 COMMISSIONING DATA 3 6 1 Class C2 Kerosine Oil Riello Burner 04 04 08 Fig 3 5a B D F G C H A Flue Centre Line Model Output Burner Pump Air Firing CO Smoke Flue Gas Nozzle Pressure Shutter Rate l h US GPH kW Btu h Type Head Angle Bar psi TempºC x 1000 Setting Gross 110 26 4 90 443T58 Fixed 0 85x60W 7 1 105 2 9 3 04 12 0 1 190 180 44 150...

Page 56: ...s Part F Section lll Scotland Part L Northern Ireland The Control of Pollution Oil Regulations Oil Heaters should be installed in accordance with good practice as recommended by OFTEC Section 2 4 4 2 HEATER CONTROL This Heater uses a control specifically designed for it and it has the following features A highly accurate Pool Thermostat 16 C to 41 C 60 F to 106 F A Boiler Thermostat Fixed for Pool...

Page 57: ...Non preferred application of Certikin Oil Pool Heater Moderate installation time No Pool Pump control overrun or Frost Protection action Optional Lighting only available with more wiring Optional Space Heating only available with more wiring Optional Lighting only available with more wiring Utilising the CCP02 Quick Fit Oil Pool Heater Control Optional Space Heating only available with more wiring...

Page 58: ...doubts regarding the floor supporting the Heater 4 7 OIL STORAGE 4 7 1 OilTank Consideration to the access by fuel delivery lorries should be given when positioning the oil tank Tank positioning should be in accordance with BS 5410 Part 1 and OFTEC Technical Book 3 In the interest of most economical deliveries the Oil Tank should be of 3 000 litres 600 gallons capacity 1 05 02 Heater Pump Pump Zon...

Page 59: ...ine see BS 5410 Part 1 The valve must be fitted external to the Heater pref erably at point where the Oil Pipe enters the build ing The sensor should be located above the Burner in the clip provided see Figs 4 8a 4 8b 4 8d 4 8f The entry point for the Fire Valve Sensor is shown on Fig 4 8a Fig 7 2c To ensure the casing seal is maintained always pass the Sensor through the blind grommet supplied it...

Page 60: ...14 Fig 4 9b Reillo bypass adjustment 9 04 02 Fig 4 9a Reillo bypass adjustment ...

Page 61: ... removed without disconnecting 4 8 OIL BURNER The Burner manufacturers Technical Leaflet is sup plied with this manual and provides supplementary information not included in this manual 4 8 1 Burner Pump forTwo Pipe System For two pipe oil systems the Burner Oil Pump has to be fitted with the Bypass Screw supplied Heaters are despatched with the Bypass Screw in a labelled envelope attached to the ...

Page 62: ...supplied set for single pipe opera tion On the Reillo burner the return port is plugged and the Bypass Screw is not fitted See Fig 4 9a 4 9 SENSOR POSITIONS The Heater Control Temperature Sensor fits into the right hand pocket on the top of the Heater Heat Exchanger The Limit Stat 8mm Coiled Phial fits into the second pocket on the left hand side on the top of the Heater Heat Exchanger 9 04 02 ...

Page 63: ...17 9 04 02 ...

Page 64: ... N Burner Sensor Pool Sensor Pressure Switch Overheat Stat Wh Wh Wh R Or R R Or B Bl Y Br R R Wh Wh Wh Wh Br Bl V Gr Gr V P P Or Br B B Pool Pump Contactor not supplied Switched Supply Example Pump Installation Black Blue Brown Grey Orange Pink Red Violet White KEY Eg CCP01 Fuse 315 mA AS LRC N Heater pump Sensor Common Y Yellow Pool Pump N Br Bl V Gr Or Factory Fitted Link Remove if seperate swit...

Page 65: ...ter is situated in a confined space or chamber a permanent adequate supply of air is re quired for ventilation to prevent over heating 5 2 1 Opening Sizes The clear opening required for combustion only should be based on a requirement of 550 mm kW or 1in per 4000 Btu h When a draught stabilizer is fitted to the flue pipe or chimney in the room in which the Heater is situated the clear air intake s...

Page 66: ... a guard It is not permissible to burn Gas Oil Class D fuel if a LOW LEVEL HORIZONTAL balanced flue is to be used 5 4 BALANCED FLUETERMINALS The Terminals of Horizontal Balanced Flues should be installed on a plain surface of wall preferably not less than 900mm from internal corners of the build ing and away from any recesses and any projections on the wall face that could affect wind flow across ...

Page 67: ...rtically between Two Terminals on the same wall 1500 H Horizontally between Two Terminals on the same wall 1200 J From an External Corner 600 K Horizontally from an Opening Air Brick Window or Door 600 Horizontally from Outdoor Terminal 600 Above an Outdoor Terminal 3000 Where the Terminal is within 1m of any plastic material such material should be shielded from the effects of the combustion prod...

Page 68: ...e distance form the outside wallface to the heater side rear panel L 7 Assemble the Terminal and Air Duct the Ter minal slots vertical and the larger flange down to achieve the overall dimension of L C See 6 1b and Fig6 2a then tape the joint Preferred method flue assembled to boiler away from wall 8 It is recommended that a trial fitting the Flue Elbow is now made 9 Apply the supplied Silicone Se...

Page 69: ...COHBF2 Standard 180 220 Balanced Flue 180 220 457 864 457 864 500 864 SPCOHBF2L Long 180 220 Balanced Flue 280 214 414 110 310 X SPCOHBF3 280 Standard Flue 280 674 874 1175 1375 1175 1375 Plus SPCOHBFV25E 280 Short Extension 280 1084 1284 1585 1785 1585 1785 Plus SPCOHBFV21E 280 Long Extension 2 09 09 Fig 6 2a Fig 6 2b SIDE VIEW B B PLAN VIEW REAR LEFT RIGHT L L L B C by a minimum 60 mm All joints...

Page 70: ... Lubricate with detergent If an extension is being added 10 Take the next section lubricate the sealing ring with detergent and ensure that the flue exhaust seal is fitted to the inner duct undam aged and in the correct orientation 11 With seals fitted slide the sections together internal sealing ring end first For a horizontal section 12 Take the Elbow section and fit a small sealing ring to each...

Page 71: ... Remove the C shaped Trim from the Rear Top Panel and discard then re fit the Rear Top Panel Fotthe180Only 3 Place the Centralising Ring in the heater Flue Ring For all models except the 280 4 Fit the flue adapter to Rear Top Panel and secure on the four studs with nuts and wash ers provided 1 05 02 Fig 6 3a 5 Place the U L Adapter Pipe in the Flue Ring lubricate the seal ring then refit the Rear ...

Page 72: ...in c Fit the Flue Spigot into the Heater Flue Ring and caulk in with the rope and cement provided with the Heater d Fit the Rear Top Panel into position and secure with the two screws removed in 3a into the Side Panels e Fit the Base to the Rear Top Panel and fix with four retained Nuts and Bolts 3 For the 280 a Using the parts from the Kit slide the Short Flue Spigot through the Stainless Steel R...

Page 73: ...ool Expansion Vessel Pressure switch Fig 7 3a Oil Filter line From Pool 18 05 06 Air Vent Stop cock NR Valve Fixing Locations Fig 6 4a Door securing screw Retaining Bracket on the front of the Flue Top Top Base One Screw One Screw Silicone Sealant Fig 6 4b Short Flue Spigot Sealant Locations 280 Only ...

Page 74: ...ns See 3 5 for pump speed setting 6 Stop pump by turning off the supply so as to let air settle then vent 7 Repeat steps 5 and 6 until no more air can be heard or vented 8 Check that all three Sensors are fully in to their respective pockets 9 Turn on the oil supply For Pool Space Heating 1 Fill and flush the pipework and space heating 2 Connect to the Heater and fill the complete system using the...

Page 75: ...7 Boiler Overheat log Number of Operations Resets to zero Red Overheat LED On 8 Version Number _ _ e g 010 In this position with the Pool Temperature Control off the Heater can be run for test purposes if there is a Space Heating demand by turning On the Heating Temperature Control Knob Reset the log by turning the Heating Temperature Control Knob On or Off Table 7 3 1 Control Display in Setup Mod...

Page 76: ...MPS In some cases the flow on the low speed is insuffi cient to operate the heater This is apparent when the pressure switch cannot be further adjusted or if the heater makes banging noises In these cases the pump must be run at high speed when heating the water CAUTION Do not operate the heater without the functionof a properly adjusted pressure switch or flow switch 7 5 RESPONSIBILITY It is the ...

Page 77: ...Is a filter fitted correct way round Is the oil line connected to the correct inlet con nection of the pump Is the oil supply clean and free of water or other contamination Disconnect oil supply as close to the burner as possible and drain approximately a gallon of oil into a very clean container Inspect the oil for impurities and repeat the process if necessary Do not re connect the oil line unti...

Page 78: ...air to enter the Air Entry Plates on side or rear of appliance Will any ventilation fans prevent adequate supply of combustion air ELECTRICAL POWER SUPPLY Is the electrical supply to the appliance appropri ate Are the electrical input connections to the control panel correct Are the electrical connections from the Heater control panel to the burner correct Is the supply fuse correct Does the wirin...

Page 79: ...nspect for signs of un satisfactory operation i e leakage of combustion products leakage of oil or unusual noises from the pump or motor Check the commissioning list if it is your first attend ance to the appliance Is there a reason why the Heater might fail after you leave It is useful to measure the combustion data i e C02 Smoke No and flue gas temperature and a check on the oil pressure prior t...

Page 80: ... replaced if required COMBUSTIONTESTS Fit combined air bleed manifold and 0 300 psi 0 20 bar pressure gauge to the appropriate oil pump connection and replace burner Switch on the electric supply to the Heater When the burner motor starts on one pipe sys tems it may be necessary to temporarily open the air bleed screw on the test manifold Once the burner is firing check and if necessary adjust the...

Page 81: ...patch but may require fine adjustment on site The Commissioning Data Section 3 6 gives rec ommended Air Shutter adjustment for given out put To adjust the Air Shutter use a spanner or allen key as shown in Fig 8 2a To increase the setting turn the air shutter anti clockwise and to decrease turn clockwise NOTE For accurate reading of the setting it is nec essary to remove the Burner to see the Scal...

Page 82: ...36 9 04 02 ...

Page 83: ...37 Model 220 only Fig 8 3c Model 280 only Fig 8 3d Top Top Top 9 04 02 ...

Page 84: ...8 M4538 M4488 19 Right side Casing Panel M4438 M4544 M4544 M4491 20 Top Casing Panel Front Assy M4586 M4548 M4548 M4504 21 Top Casing Panel Rear M4584 M4559 M4545 M4500 Rear Side Casing Blanking Panel M4589 M4557 M4557 M4505 Top Panel Blanking Panel M4561 M4561 M4560 M4506 27 Burner Gasket RP03001 RP03002 RP03002 RP03002 28 Burner Complete 3744364 3745964 3746466 3748962 Automatic Air Vent 6166 61...

Page 85: ...hown SPCOH2 007 9 Bypass Sensor not shown SPCOH2 004 23 04 03 1 2 4 3 9 2 ACCESSORIES 110 180 220 280 Standard Horizontal Balanced Flue Kit SPCOHBF1 SPCOHBF2 SPCOHBF3 Extended Horizontal Balanced Flue Kit SPCOHBF1L SPCOHBF2L uses extensions Terminal Guard SPCOHTG1 SPCOHTG2 Outdoor Vertical Kit SPCOHBFOV10 SPCOHBFOV11 PCOHBFOV3 Vertical Balanced Flue Adapter Terminal SPCOHBFIV1 SPCOHBFIV2 SPCOHBFIV...

Page 86: ...40 9 3 BURNER PARTS 9 04 02 Model 110 443T58 ...

Page 87: ...41 29 01 08 Model 180 459T55 3007708 ...

Page 88: ...42 29 01 08 Model 220 464T55 3007708 ...

Page 89: ... 3008651 Regulator 27 3007582 Needle Valve 28 3008652 Control Box 53SE LD 29 3008649 Cover 30 3020119 Diffuser Disc 31 3020121 Electrode 1 3008637 Flange 2 3002572 Blast Tube Assembly 3 3002571 Diffuser Disc 4 3002570 Nozzle Holder 5 3008794 High Voltage Lead 6 3008957 Collar 7 3008963 Kit Seals 8 3008839 Air Damper Assy 9 3008958 Deadning 10 3005799 Fan 11 3008646 P E Cell 12 3008962 Cover 13 300...

Page 90: ... chosen Priority If they are not lit check the supplied voltage connections and Priority setting Relay Outputs LEDs on the Control Board beside the relays are directly connected to the relay outputs and show if there is an output voltage to the Burner Internal Pump or Pool Pump If they are not lit check the output voltages if correct replace the board If lit check voltage at the component replace ...

Page 91: ...llow Filter LED on 5 Burner Lockout log Number of Operations Resets to zero Red Lockout LED on 6 Boiler Overheat log Number of Operations Resets to zero Red Overheat LED on 7 Version number e g 010 In this position with the Pool Temperature Control Knob Off the Heater can be run for test purposes if there is a Space Heating demand by turning On the Heating Temperature Control Knob Reset the log by...

Page 92: ...Shut off the burner isolating valve Disconnect the oil supply at the pump entry Place receptacle under the pipe Slowly open the valve note if the flow is unrestricted restricted or blocked Check for correct grade of fuel see technical data Open tank drain valve and check Check Check for water or blockage Check for high points in main oil supply Bleed pump check flexible oil Check mains switch is o...

Page 93: ...t operating correctly Shut off piston in pump sticking Pump should be self venting with two pipe system only If a one pipe gravity feed is employed it must be purged through the vent port Check that flexible drive is functioning correctly and not slipping Remove and replace nozzle Check oil pressure gauge and set to the correct pres sure see Technical data Break union at outlet to check presence o...

Page 94: ... flue gas tempera ture Inspect and reset or remove blockage Check and replace with correct size and type see Technical data Check fan operation and cleanliness Replace with nozzle of correct type and size see Technical data Purge at pump to remove Clean Heater and flue Check with local Electricity Board to fit recorder enlist aid of the Board Restart burner several times press lockout reset button...

Page 95: ...sfactory chimney or blockage of Heater flue ways or flue pipe Air damper on burner improperly adjusted or faulty nozzle or unsatisfactory draught conditions or fault in oil supply Break all leaking joints and re make Replace control stat and reset Limit thermostat Take necessary corrective action Set up burner as for commissioning using oil pressure gauge smoke pump CO2 indicator and draught gauge...

Page 96: ...Station Lane Industrial Estate Witney Oxon Tel 01993 778855 Fax 01993 703407 Booklet 12 M3491 7 11 02 ...

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Certikin COH110, Operating, Installation And Servicing Instruction

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