CD Automation REVO C 2PH 690V User Manual Download

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REVO C

2PH from 60A to 800A - 690V

User’s manual

Declaration of conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Important warnings for safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Advantages compared with analog thyristor unit . . . . . . . . . . . . . . . . 11

1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Software Configurator

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Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Basic Connections and sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Identification and Order Code

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5.1 Identification of the unit

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5.2 Order Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Technical Specifications

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6.1 General features

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6.2 Input features

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6.3 Output features (power device)

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6.4 Fan Specification

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6.5 Environmental installation conditions

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6.6 Derating Curve and Thermal conditions

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6.7 Calculating flow capacity of the fan

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6.8 Wi-Fi Transmitter Module

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Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

7.1 Dimensions and weight

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7.2 Fixing holes

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Wiring instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

8.1 Removing the cover

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8.2 Line power and Load cable/bar dimensions and torque (suggested)

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8.3 Cable dimensions (suggested) of Earth and of the Command Terminals

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8.4 Terminals Positions

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8.5 Power Terminals

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8.6 Control Terminals

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8.7 Schematic (Size S13-S14)

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8.8 Connection Diagram for 3 phases (control on 2 phases)

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8.9 Schematic (Size S11-S16)

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8.10 Connection Diagram for 3 phases (control on 2 phases)

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Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

9.1 Menu navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

9.2 Control Panel Led

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Summary

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Summary of Contents for REVO C 2PH 690V

Page 1: ...L Rev 02 2022 2PH 015 M RC2 60 800 690V 690V from 60A to 800A CD Automation S r l Via Picasso 34 36 20025 Legnano MI Italy Tel 39 0331 577479 Fax 39 0331 579479 E mail info cdautomation com Web www cdautomation com ...

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Page 3: ...fety Standard EN60947 1 2007 A1 2011 A2 2014 EN60947 4 3 2014 Generic Emission standard EN60947 4 3 2014 Group 1 Class A emissions Generic Immunity standard EN60947 4 3 2014 Industrial Immunity SODDISFA I REQUISITI DELLA NORMA Specifica di sicurezza EN60947 1 2007 A1 2011 A2 2014 EN60947 4 3 2014 Specifica sulle emissioni EN60947 4 3 2014 gruppo 1 emissioni classe A Specifica sulle Immunità EN6094...

Page 4: ...ial Control Switches and equivalent to CSA C22 2 14 For more detail search for File E231578 on www ul com ESD Sensitive product use proper grounding and handling techniques when installing or servicing product Do not throw in trash use proper recycling techniques or consult manufacturer for proper disposal A NOTE marks a short message to alert you to an important detail A CAUTION safety alert appe...

Page 5: ...nvironment and application AVERTISSEMENT L indice de protection du régulateur de puissance est de IP20 lorsque les couvercles sont installés et fermés L appareil doit être installé dans une enceinte qui assure toute la protection supplémentaire nécessaire pour l environnement et l application WARNING Ground the power controller via the provided protective earth grounding terminal Verify ground is ...

Page 6: ... CAUTION The thyristor units here described have been designed for use with sinusoidal networks with nominal frequency 50 60 Hz Any application with NON SINUSOIDAL distorted or disturbed networks could compromise the correct operation of the unit ATTENTION Les unités de thyristors décrites ici ont été conçues pour être utilisées avec des réseaux sinusoïdaux d une fréquence nominale de 50 à 60 Hz T...

Page 7: ...rial Authorization RMA Customers wishing to return any items whether they are incorrectly supplied faulty or damaged in transit must first complete a Return Material Authorisation RMA form to obtain an RMA number from the Service Department A full repair service is available for customers Prior to submitting the RMA form and returning products customers are recommended to contact the technical sup...

Page 8: ...nditions 19 6 6 Derating Curve and Thermal conditions 19 6 7 Calculating flow capacity of the fan 19 6 8 Wi Fi Transmitter Module 20 Installation 21 7 1 Dimensions and weight 22 7 2 Fixing holes 23 Wiring instructions 24 8 1 Removing the cover 24 8 2 Line power and Load cable bar dimensions and torque suggested 24 8 3 Cable dimensions suggested of Earth and of the Command Terminals 25 8 4 Terminal...

Page 9: ...ription 68 12 1 Heater Break Alarm 68 12 2 AUX High 69 12 3 AUX Low 69 12 4 ComError 69 12 5 AUX Line Loss 69 12 6 SD Error 69 12 7 SHRT 69 12 8 SCR Temp 69 12 9 Line Loss 69 12 10 Phase Loss 69 Enable Function in static Unit 70 13 1 Using Digital Input only 70 13 2 Using Serial Port RS485 only 71 13 3 Using Digital Input Serial Port RS485 71 13 4 Using FieldBus only 72 13 5 Using Digital Input Fi...

Page 10: ...nput signal will be on and the thyristor will switch off at first Zero Crossing voltage with no input signal The benefits of thyristor units compared with electromechanical contactors are numerouses no moving parts no maintenance and capacity to switch very fast Thyristors are the only solution to control transformers and special loads that change resistance with temperature and with age L1 L2 Thy...

Page 11: ...ooting by providing helpful thermal system diagnostics Comprehensive power controller range Provides wide range of options from simple single phase to complex three phase loads to 690V 100kA short circuit current rating SCCR Enables greater protection in the event of a short circuit Control modes contactor voltage current or power Satisfies a wide range of demanding thermal applications Load firin...

Page 12: ...st unit section For install the software launch the program and follow the instructions on the screen Run the software configurator and set the correct serial port number by menu setting serial com port number 2 To connect the unit at the PC it s necessary to use the micro USB 2 0 Modbus RTU cable USB connection need a driver to work properly you can find it from our site However the configuration...

Page 13: ...ply the Unit 5 Go in the Operator menu Set the parameters Operative Load Voltage and Nominal Current of the load using the frontal keypad or Thyristor configurator software The Unit is ready to work The auxiliary voltage supply of the REVO C unit must be synchronized with load voltage power supply If the Auxiliary Voltage written on the identification label is different from Supply Voltage to the ...

Page 14: ... control on two phases with REVO C 2PH V Nominal voltage of the load I Nominal current of the load P Nominal power of the load Delta wiring with resistive load control on two phases with REVO C 2PH V Nominal voltage of the load I Nominal current of the load P Nominal power of the load 4 I P 1 73V I P 1 73V V V ...

Page 15: ...re that the Thyristor unit have not damages If the product has a fault please contact the dealer from which you purchased the product The identification s label give all the information regarding the factory settings of the Thyristor unit this label is on the unit like represented in figure Verify that the product is the same thing as ordered 5 ...

Page 16: ...Firing No Soft Start B Zero Crossing No Soft Start Z CONTROL MODE 11 description code Open Loop 0 Voltage U Voltage Square Q Current I Current Square A Power VxI W OPTION 12 description code No Option 0 Option code see code page table FAN VOLTAGE 13 description code Fan 115Vac 1 Fan 230Vac Std Version 2 Fan 24Vdc 3 APPROVALS 14 description code CE EMC For European Market 0 LOAD TYPE 15 description...

Page 17: ...net to read current voltage power and energy totalization as well as the ability to change parameters to improve process and product quality without opening the cabinet door APP Free of charge download it from Google Play or Apple Store DATA LOGGER This feature is important to see the historical data of parameter like Current Voltage and Power and can be useful to diagnose a fault ENERGY TOTALIZER...

Page 18: ...A impedance 100 Ω 4 20mA impedance 100 Ω Potentiometer 10 kΩ min Logic input SSR Fast Enable 4 30Vdc 5mA Max ON 4Vdc OFF 1Vdc duty cycle min 100 ms max 3Hz 6 3 Output features power device Current Nominal Voltage range Ue Repetitive peak reverse voltage Uimp Latching current Max peak one cycle Leakage current FUSE I2T value Suggested A2s at690V Frequency range Power loss Thyristor Fuse Isolation V...

Page 19: ...tinuous service at 40 C ambient temperature For higher temperature multiply the nominal current times derating coefficient K here represented 6 7 Calculating flow capacity of the fan All the thyristor units when are in conduction produces power loss that is dissipated inside cubicle in terms of heating Due to this fact the internal temperature of cubicle is higher than ambient temperature To be co...

Page 20: ...ay not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Caution no changes or modifications allowed on the equipment not expressly approved by the party responsible for compliance It could void the user s authority to operate the equipment The FCC number is located on the right side of the unit see sample b...

Page 21: ...nimum distances in vertical and in horizontal as represented this area must be free from obstacle wire copper bar plastic channel When more unit has mounted inside the cabinet maintain the air circulation like represented in figure without obstacle for the air flow Is necessary to install a fan to have better air circulation as calculated previously 30 cm 20 cm 2 cm AIR FLOW IN V AIR FLOW OUT V FA...

Page 22: ...sions and weight REVO C 2PH 60A 90A S11 W 137mm H 440mm D 270mm Weight 10 5 Kg REVO C 2PH 120A 210A S13 W 262mm H 440mm D 270mm Weight 18 Kg REVO C 2PH 800A S16 W 275mm H 560mm D 270mm Weight 34 4 Kg REVO C 2PH 300A 700A S14 W 262mm H 520mm D 270mm Weight 22 Kg ...

Page 23: ...ser s manual 23 7 2 Fixing holes REVO C 2PH 300A 700A S14 REVO C 2PH 60A 90A S11 REVO C 2PH 800A S16 REVO C 2PH 120A 210A S13 7 12 7 12 7 7 12 12 222 490 7 12 7 12 7 7 12 12 235 530 7 12 7 12 7 7 12 12 97 410 7 12 7 12 7 7 12 12 222 410 ...

Page 24: ...G wire terminal type ZMVV tightening torque in the tables below 8 1 Removing the cover Instructions for open the thyristor unit 8 8 2 Line power and Load cable bar dimensions and torque suggested Current Connector Type Torque Cable Cable Terminal Bar Lb in Nm AWG mm2 kcmil 60A S11 Screw M8 177 20 0 5 16 33 1 UL Listed ZMVV Copper Tube Crimp Lug 90A S11 177 20 0 3 25 52 6 120A S13 177 20 0 2 35 66 ...

Page 25: ...0A S11 16 6 M8 0 50 18 120A S13 16 6 M8 0 50 18 150A S13 25 4 M8 0 50 18 180A S13 25 4 M8 0 50 18 210A S13 25 4 M8 0 50 18 300A S14 50 1 M8 0 50 18 400A S14 50 1 M8 0 50 18 450A S14 70 1 0 M8 0 50 18 500A S14 70 1 0 M8 0 50 18 600A S14 70 1 0 M8 0 50 18 700A S14 70 1 0 M8 0 50 18 800A S16 70 1 0 M8 0 50 18 Bus bar 2PH 300A 2PH 400A 2PH 450 800A M 1 0 30 15 15 14 M 1 0 66 33 33 12 M 1 0 M 1 0 66 36...

Page 26: ...26 REVO C 2PH from 60A to 800A 690V User s manual M1 M2 8 4 Terminals Positions Open and flip the cover M1 M1 Size S13 S14 Size S16 Size S11 Open and flip the cover ...

Page 27: ...ated fromvoltage sources Terminal Description L1 Line Input Phase 1 L2 Line Input Phase 2 Only S13 S14 L3 Line Input Phase 3 T1 Load Output Phase 1 T2 Load Output Phase 2 Not controlled by the thyristor Only S13 S14 T3 Load Output Phase 3 REVO C 2PH 300A 700A S14 REVO C 2PH 800A S16 REVO C 2PH 60 90A S11 L1 L2 L3 T1 T2 T3 L3 L1 REVO C 2PH 120 210A S13 L1 T1 T2 T3 L2 L3 ...

Page 28: ...74mm M10 500A S14 71mm 60mm 45mm 57mm 30mm 350mm 174mm M10 600A S14 54mm 76mm 21mm 37mm 66mm 35mm 390mm 165mm M10 700A S14 54mm 76mm 21mm 37mm 66mm 35mm 390mm 165mm M10 8 5 2 Bar dimensions Size S16 800A Current A B C D E F G H M 800A S16 69 mm 138 mm 50 mm 66 mm 66 mm 35 mm 380 mm 170 mm M10 2PH from 300 to 500A 2PH from 600 to 700A 8 5 1 Bar dimensions Size S14 300 700A A A B M M CD E E F F H BA...

Page 29: ...7 RS485 A 8 RS485 B 9 Output 10Vdc stabilized 1 mA MAX 10 0V GND Terminal Description 11 Analog Input 1 0 10Vdc 4 20mA Analog Setpoint 12 Analog Input 1 0 10Vdc 4 20mA Analog Setpoint 13 COM I Common Digital Input 14 Not Connected 15 Fan supply 230V Standard 115 Option for DC Fan Option 24Vdc 16 Fan supply 230V Standard 115 Option for DC Fan Option 24Vdc 17 Not Connected 18 Aux Voltage Supply for ...

Page 30: ...3 L2 L1 T3 T2 T1 9 18 15 16 20 10 13 12 11 4 3 1 2 8 7 5 6 M5 4 A Ethernet Profibus 24V GND Micro USB M1 M1 M2 FAN power USB Retransmit output Second comm port 24Vdc power input RS485 Relay output Analog Input 1 Digital Input 2 Digital Input 1 10Vdc supply Analog Input 2 Power supply Microprocessor Wi Fi A B 10V GND COM I DI 2 DI 1 NC C NO B TO LOAD Fuse 1A Max Option Branch circuit protection ...

Page 31: ...L2 L3 power voltage supply 2 Feed the auxiliary supply 3 Close the Enable contact to start with the regulation L1 L2 L3 MICRO USB 2 0 M1 M1 M2 L3 L2 L1 18 15 16 20 AUX AUX T3 T2 T1 RETRANS OUT 3 4 9 10 13 5 6 12 11 4 3 1 2 8 NC NO C B A 7 11 2 1 4 10 10 9 9 3 M5 Ethernet Profibus 24Vdc input 24V GND Branch Circuit Protection Fuse 1A Max Fan Supply 230 Vac Standard 115 Vac Option 24 Vdc Option See ...

Page 32: ... 8 7 1 SSR Control Input schematic For SSR input use follow the schematic below and configure Digital Input 1 as Fast Enable M1 9 6 5 13 12 11 10 Analog Input 1 SSR INPUT SSR Input 4 30Vdc 5mA Max ON 4Vdc OFF 1Vdc Frequency 3Hz Max On time min 100 ms ...

Page 33: ... protecting by electromagnetic circuit breaker or by fuse isolator The Fuse must be branch circuit protection For UL any listed UL branch circuit fuse would be acceptable as an external fuse following national electric code guide for resistive heating of 125 load current rating to protect external wires M2 24V SLAVE OUT RETRANS OUT Relay Thermal or SC HB Analog Inp 2 0 10VDC 4 20mA Reference Ext F...

Page 34: ...3 L1 T3 T1 9 18 15 16 20 10 13 12 11 4 3 1 2 8 7 5 6 M5 4 A Ethernet Profibus 24V GND Micro USB M1 M1 M2 FAN power USB Retransmit output Second comm port 24Vdc power input RS485 Relay output Analog Input 1 Digital Input 2 Digital Input 1 10Vdc supply Analog Input 2 Power supply Microprocessor Wi Fi A B 10V GND COM I DI 2 DI 1 NC C NO B TO LOAD Option Branch circuit protection Fuse 1A Max ...

Page 35: ... 690V Caution this procedure must be performed only by qualified persons NOTE 1 The user installation must be protecting by electromagnetic circuit breaker or by fuse isolator The Fuse must be branch circuit protection For UL any listed UL branch circuit fuse would be acceptable as an external fuse following national electric code guide for resistive heating of 125 load current rating to protect e...

Page 36: ... 8 9 1 SSR Control Input schematic For SSR input use follow the schematic below and configure Digital Input 1 as Fast Enable M1 9 6 5 13 12 11 10 Analog Input 1 SSR INPUT SSR Input 4 30Vdc 5mA Max ON 4Vdc OFF 1Vdc Frequency 3Hz Max On time min 100 ms ...

Page 37: ...ircuit protection For UL any listed UL branch circuit fuse would be acceptable as an external fuse following national electric code guide for resistive heating of 125 load current rating to protect external wires L1 L3 T1 T3 M2 24V TO LOAD Analog Inp 1 0 10VDC 4 20mA ANALOG SET POINT Analog Inp 2 0 10VDC 4 20mA Reference Ext FeedBack Fan Power Supply See Order Code for the value AUX Voltage Supply...

Page 38: ... the keys are used as follows Press to Function Scroll through the parameters on the home page Local Remote Switch between local and remote set point for power demand Up Increment power demand set point when set to local Down Decrement power demand set point when set to local Press and hold for about two seconds to access the menus To view the status parameters Press Function once to advance from ...

Page 39: ...s Menu Password Parameter used to Operator 0 View measured values and basic settings including current voltage and set point Setup 2 Configure the power controller for the load Adv Setup 10 Configure the operation and performance of the power controller in the application Hardware 5 Configure the functions of the analog and digital inputs and outputs and the re transmission parameters Comm 3 Confi...

Page 40: ...mmunication Watchdog error Line Loss Line power not detected SD Error SD card error SHRT Short Circuit on SCR SCR Temp Thermal Switch over temperature Line Loss L1 and L2 not detected Phase Loss L1 or L2 or L3 not detected Aux High SP 100 1 Local Remote Flashing Poweroutput set locallyorvia communications Off Power output set remotely via analog input 2 Enable On Output enabled Off Output disabled...

Page 41: ...tion Monitoring Set Point Out Scale Firing Type Analog in 1 Port 1 Baud Dig in 1 Volts Out Nom Line V Min Cycle Analog in 2 Port 1 Addr Dig in 2 Current Nominal I Start Ramp An2 Funct Port 2 Baud Enable Power SP Select Delay DI1 Functn Watchdog SP Source Volts In Cycle Time DI2 Functn WD Reset Analog In1 Frequency Feedback Alm Out Fn Wi Fi Addr Analog In2 Pwr Factor Pb Power Retransmit Field Name ...

Page 42: ... all phases 0 to 1023 V 11 Read Only Power Indicates the average RMS power output 0 to 100 12 Read Only Volts In Indicates the average RMS voltage input 0 to 65535 V 47 Read Only Frequency Indicates frequency of the power input 0 to 655 35 Hz 9 Read Only Pwr Factor Indicates power factor of the output power 0 to 1000 102 Read Only Load Ω Indicates the resistance of the load 0 to 655 35 Ω 46 Read O...

Page 43: ...providing the set point is 5V and output scaling is 80 then the effective set point is 40 0 to 100 0 16 Read Write 100 80 60 40 20 0 0 20 40 60 80 100 Input O utput Scaling 100 Output Scaling 80 Output Scaling 40 Scaled Set Point Parameter Name Description Default Range Unit Modbus Address Par Type Nom Line V Set the nominal value for the line voltage input 220V 0 to 1023 V 37 Read Write Nominal I...

Page 44: ... Par Type Min Cycles Set the minimum number of On cycles and off cycles for burst firing 8 0 to 999 9 n 20 Read Write Start Ramp Set the number of half cycles over which the power ramps each time the output turns on 0 0 to 1024 n 25 Read Write Delay Set the firing delay degrees Applies to burst firing with delay trigger 1 1 to 255 22 Read Write Cycle time Set the duration of one on off cycle in in...

Page 45: ...Set the threshold of resistance that activates the Heater Break alarm This setting is in percentage of the nominal load resistance 100 0 to 100 0 29 Read Write HB Delay Set a delay between when the resistance drops below the value set for a heater break sensitivity and when the heater break alarm is indicated This set increments of 50mSec 50 2 5 sec 0 to 255 0 to 12 75 sec 28 Read Write Logging En...

Page 46: ...Value 0 10V 0 to 10 Vdc or 10 000Ω 1 4 20mA 4 to 20 mAdc 2 0 20mA 0 to 20 mAdc 3 DEFAULT 0 10V 1 Parameter Name Description Default Modbus Address Par Type Analog In 2 Choose the type of signal to be measured by analog input 2 1 105 Read Write Option Description Value 0 10V 0 to 10 Vdc or 10 000Ω 1 4 20mA 4 to 20 mAdc 2 0 20mA 0 to 20 mAdc 3 DEFAULT 0 10V 1 Parameter Name Description Default Modbu...

Page 47: ... Enable 8 Alarm reset 9 DEFAULT Voltage Feed back 2 SSR Input 4 30Vdc 5mA Max ON 4Vdc OFF 1Vdc Frequency 3Hz Max On time min 100 ms Parameter Name Description Default Modbus Address Par Type DI2 Functn Choose how the signal detected by digital input 2 is used 0 33 Read Write Option Description Value Enable Enable power output 0 V Feedback Use voltage feed back when on 2 Local Rmt Local when on Rem...

Page 48: ...eak or short circuit condition only when included in the option selected for Alarm Output Function 1 34 Read Write Option Description Bit Heater Break Heater Break 0 Short Circuit Short circuit 1 Therm SCR is over temperature 3 Communication Communication watchdog error 4 DEFAULT None Alarm Bitwise is allowed Parameter Name Description Default Modbus Address Par Type Retransmit Choose which parame...

Page 49: ... V Output xV where x is the Nominal Line Voltage 4mADC 0V 20mADC xV 0mADC 0V 20mADC xV 0VDC 0V 10VDC xV 999 9 I Output xA where x is the Nominal Line Current 4mADC 0A 20mADC xA 0mADC 0A 20mADC xA 0VDC 0A 10VDC xA 999 9 Power 100 4mADC 0 20mADC 100 0mADC 0 20mADC 100 0VDC 0 10VDC 100 100 Parameter Name Description Default Modbus Address Par Type Rtx Type Choose type of signal for the retransmission...

Page 50: ...rt 2 30 Read Write Option Value 9600 0 19 2K 1 38 4K 2 115 2K 3 DEFAULT 38 4K 2 Parameter Name Description Default Range Modbus Address Par Type Port 1 Addr Set the address for the primary serial port 1 0 to 255 31 Read Write Port 2 Baud Choose the baud rate for the primary serial port 2 45 Read Write Option Value 9600 0 19 2K 1 38 4K 2 115 2K 3 DEFAULT 38 4K 2 Parameter Name Description Default M...

Page 51: ...nit Name Indicate the name of the unit max 16 characters 83 84 85 86 87 88 89 90 Read Only Port 2 Addr Set the address for the secondary serial port or the Profibus Address 0 0 to 1024 122 Read Write Port 2 Indicates the type of secondary communication port 119 Read Write Option Description Value Disabled No secondary communication port 0 Ethernet Modbus TCP or ProfiNet 1 RS 485 RS 485 2 Parameter...

Page 52: ...n Value Off 0 On 1 Parameter Name Description Modbus Address Par Type Dig In 2 Indicate the state of the signal to digital input 2 13 bit9 Read Only Option Value Off 0 On 1 Parameter Name Description Modbus Address Par Type Enable Indicate whether or not the power controller is enabled The enable signal must be on for the unit to output power to the load 14 bit2 Read Only Option Value Off 0 On 1 P...

Page 53: ...Single Phase 7 RC 2 Two Leg three phase 8 RC 3 Three Leg three phase 9 RC 3P Three Leg three phase with phase angle capability 9999 Parameter Name Description Range Unit Modbus Address Par Type Max Voltage Indicates the maximum voltage rating of the power controller 0 to 1023 V 41 Read Only Max Current Indicates the maximum current capacity of the power controller 0 to 9999 A 62 Read Only Aux Volt...

Page 54: ...nspect it before applying power NOTE the power of the USB port is limited and not designed to power industrial cards so it manages to feed only the essential parts of the electronics For complete control you need to power up the auxiliaries of the power controller 10 3 Recipes A recipe is a file that store the settings of power controller internal parameter Is used to save a power controller confi...

Page 55: ...oller REVO C 3PH for 3 phase power controller 4 Choose Serial Port From the Setting Serial Port menu 5 In value Port select the connected COM port to the power controller see the note below 6 To verify communications click Test 7 Click OK NOTE to determine which port is connected to the power controller you can in the Windows Device Manager under Ports COM LPT looking for the COM port named LPC US...

Page 56: ...lick Save button NOTE In the simple view the change are not live so to take effect the change in simple section is necessary to download it following the download procedure 10 5 2 To edit a setting in a recipe 1 Click Simple if not already on the simple view 2 Click Open existing recipe 3 Locate and select the recipe file and click Open 4 Click OK 5 Click the menu with the setting you want to chan...

Page 57: ...Test view 1 Click Test if not already on the test view 2 Click Online 10 5 5 To log in on the test view to change the digital input and analog input functions 1 Click the Access Level value zero when logged out 2 Type the password 1111 3 Click OK 10 5 6 To log out the test view 1 Click the Access Level value 2 Click Log out 3 Click OK 10 5 7 To view data on the scope 1 Click Test if not already on...

Page 58: ...to Log Enabled 6 Click Set Time 7 If necessary Set the date and time and close the date time window 8 Set Log Time to the number of seconds between records 9 Click Connect 10 Click Config 11 Click Load Configuration to view the current list of logged parameters 12 For up to ten parameters to log Click to add a parameter to the list In a row in the list either Type a parameter s Modbus address in t...

Page 59: ...described the Configurator Software and how use it 10 6 1 Program Window Main Menu Access these menus File menu Exit close the program Setting menu Language open language Settings dialog box Serial Port open Serial Port dialog box Option open General Option dialog box Help menu Message Log open a serial communication message view About displays the About dialog with the program name and version an...

Page 60: ...h the standard default settings Open existing recipe open an existing recipe file Upload from unit create a new recipe with the value uploaded from a connected power controller Close close the current recipe Save save the recipe in a file Save as save a copy of the recipe in a file Download to unit send the current recipe parameters in the connected power controller Print print the recipe see samp...

Page 61: ...o expand the options Status and Setup Indicators Digital input status light on when the input is a a closed circuit Enable indicator light on when the power controller is enabled Enable Disable button click on to enable the power controller if a digital input is not configured for this function ON indicator light on when there is demand for the output to be on SC indicator light on when there is a...

Page 62: ...how the set point signal from analog input 1 The value is a percent of full scale or can be set with the reference slider Soft Start Time show the time over which set point changes are ramped Output Scaling show the scaling applied to the set point signal before it is used by the control loop Voltage indicator show RMS load voltage Power indicator show RMS load power Current indicator show the RMS...

Page 63: ...ecent data Stop Play click toggle the live view or Hystorical view of graphic signal Scroll right click move the chart right to view older data The Actions to Clear to clear the data from the graph Save to save a JPEG image of the Load Analyzer window with the current trends Export to open a window that includes the trend graph and table with the currently displayed data that can be saved as a JPE...

Page 64: ...rollerto the computer Delete File erases the selected file from the power controller Close closes the Data Log window and close the log mode on power controller 10 6 6 Data Log Configuration window Data log configuration window is used to view and set the parameter log table Close closes the window Load Configuration refresh and displays the list of parameters being logged Logged parameters list t...

Page 65: ...o choose user settable options for the Configurator software Language Available Languages choose the language used in the program NOTE to be active the language change need close and open again the configuration software Serial Port Set the serial port parameter Test click to test for communication with a power controller via the selected port Port select the computer s COM port to use to communic...

Page 66: ...the set point SP Analog In 1 2 this signal chooses which of the two analog inputs is used as the source of the set point when the remote set point is in effect When this signal is off analog input 1 is the source of the remote set point When the signal is on analog input 2 is the source of the remote set point Logging this signal turns data logging on or off When the signal is on data is logged Wh...

Page 67: ... 7 and 8 9 Schematic 11 4 Alarms and Alarm Relay Output When an alarm occurs and while the condition persists the alarm relay is de energized The alarm relay is energized when power is supplied to the controller s electronics via the auxiliary power input and there are no alarms Choose which conditions determine the alarm relay output with the Alarm Function setting on Paragraph 9 4 4 Hardware men...

Page 68: ...l time The nominal resistance is calculated using the Operative Load Voltage Nom Line V and Nominal Current of the load Nominal I parameters Nominal Resistance R Nom Line V Nominal I The alarm threshold value is the value of the nominal resistance increased by the percentage defined by the HB Sense parameter Example Resistance 2200W 220V power voltage A 2200 220 10A nominal V 220 V nominal I 10A N...

Page 69: ...a passage within the time established by the WD reset parameter 12 5 AUX Line Loss This alarm is activated when there is no auxiliary voltage 12 6 SD Error When the Logging option is present this alarm is activated when a writing error is found in the SD memory 12 7 SHRT This alarm is activated if the unit detects a short circuit in one of the power devices This alarm could also activate when the ...

Page 70: ...ontact abbreviated as SwS and the command from digital input is abbreviated as SwH 13 1 Using Digital Input only By setting the Digital Input as Enable it is possible to control the enable from Digital Input By closing the digital input via SwH contact the unit will be enabled and by opening the digital input the unit will be disabled The status can be read on bit 2 of parameter 14 on the serial p...

Page 71: ...tatic unit both contacts must be enabled Each variation of the SwH contact connected on the digital Input DI is shown on the internal SwS contact allowing correct operation Using the serial port it is possible to change the status of the SwS contact with bit 2 of parameter 14 bearing in mind that it will be overwritten when the digital input is subsequently changed This configuration is useful for...

Page 72: ... field bus it is possible to change the status of the SwS contact with bit 2 of the Command table See the communication manual of the respective FieldBus NOTE The parameters written are command table reference rescaling if the FieldBus is active but disconnected these values will be forced to 0 SwS Switch software Sws DI Software switch from communication DI Function Conﬁgurated like Not Used or d...

Page 73: ... is possible to change the status of the SwS contact with bit 2 of the Command table See the communication manual of the respective FieldBus bearing in mind that the SwH contact must also be closed to enable it This configuration is useful for having an external contact for a safety or emergency alternative to the FieldBus NOTE The parameters written are command table reference rescaling if the Fi...

Page 74: ... Output from temperature controllers and the Thyristor operates like a contactor The Cycle time is performed by temperature controller ZC minimizes interferences because the Thyristor unit switches ON OFF at zero voltage 14 2 Burst Firing The Burst Firing is similar to the Single Cycle but consecutive cycles ON are selectable between 1 and 255 with input signal equal at 50 When is specified 1 the ...

Page 75: ...oltage demand This control mode compensates the voltage fluctuation of the incoming line supply I Current feed back The input signal is proportional to the current output This means that input signal becomes a current demand This control mode maintain the current also if the load impedance changes P VxI Power feed back The input signal is proportional to the power output This means that input sign...

Page 76: ...nsformer depends of the chosen Voltage in the order code 16 Order Code As ordered Change to Jumper JP1 JP2 are linked Link only Jumper JP3 Transformer range Line voltage Transformer range Line voltage RC2_ _ _ _1 90 135V 100 120V 180 265V 200 208 220 230 240 RC2_ _ _ _2 180 265V 200 208 220 230 240V 342 528V 380 400 415 440 480 RC2_ _ _ _3 238 330V 277V 540 759V 600 690 Only Jumper JP3 is linked L...

Page 77: ...xiliary Supply input in Terminal Block M2 terminals 1 and 4 can be used as an auxiliary power supply when the main network fails This auxiliary power supply keeps the communication circuits powered allowing data to be transferred to the supervision system 17 1 2 3 4 5 Current 500mA 24VDC Input M2 1 2 3 4 ...

Page 78: ...ual RS485 Serial port The serial communication port RS485 is available on the Command Terminals On this port may be done a network up to 127 REVO C Terminal M1 Description 7 RS485 A 8 RS485 B 18 M1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 ...

Page 79: ...ion Other serial communication port are available as option see Communication Manual for details 19 Caution If Bus port is not connected or in error all writable parameters are set to 0 value Size S13 120 210A 690V Size S14 300 700A 690V Size S16 800A 690V Size S11 60 90A 690V ...

Page 80: ...15000 236500 690 1 450A S14 FUFM315 630 308000 338800 690 2 500A S14 FUFM315 630 308000 338800 690 2 600A S14 FUFMM450 450 420000 462000 690 2 700A S14 FUFMM450 450 420000 462000 690 2 800A S16 FU2055920 250 1000 352000 387200 690 4 I2 T are multiplied for K value in function of Vac at 690V K is equal to 1 1 ex 15400 X 1 1 16940 At 660Vac K is equal to 1 Fuses replacement Open the cover and remove...

Page 81: ...CD Automation S r l Via Picasso 34 36 20025 Legnano MI Italy Tel 39 0331 577479 Fax 39 0331 579479 E mail info cdautomation com Web www cdautomation com ...

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