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Version 17

Safe-E-

Stop™

User Guide

Appendix I: Safety Performance Level

The Safety performance level provided below was calculated with IEC 61508 and the equivalent ISO13849
performance level is shown in brackets.

UNCTION TYPE

FUNCTION

AFETY PERFORMANCE LEVEL

IEC

61508

ROBABILITY OF FAILURE PER

HOUR

(

PFH

)

COMM LOSS
Automatic Safety Function

COMMUNICATION
LOSS

SIL3 (ISO13849 PLe)

PFH = 1.58248e-09

ESTOP
After manual activation

ESTOP

SIL3 (ISO13849 PLe)

PFH = 1.90565e-09

For detailed information on the failure modes, failure rates and safe failure fraction, please contact Cattron
division and ask for “parameter for failure rate determination.”

Due to continuous product improvement, the information provided in this document is subject to change without notice.

Cattron Support

For remote and communication control systems support, parts and repair, or technical support, visit us online at:
www.cattron.com/Contact
Safe-E-

Stop™ is manufactured at the following location:

Cattron North America Inc., 655 N River Rd NW, Suite A, Warren, OH 44483

9M02-8978-A001-EN

Version 17

Summary of Contents for Safe-E-Stop

Page 1: ...SAFE E STOP Personal Safety System User Guide 9M02 8978 A001 EN ...

Page 2: ... ResponsibilityfortheuseandapplicationofCattronproductsrestswiththeendusersinceCattronanditsagentscannotbeawareofallpotentialuses Cattron makes no warranties as to non infringement nor as to the fitness merchantability or sustainability of any Cattron products for any specificorgeneraluses CattronHoldings Inc oranyofitsaffiliatesoragentsshallnotbeliableforincidental or consequentialdamagesof any k...

Page 3: ...me of the system 11 2 10 Ethernet may not be used for safety critical function 11 2 11 Frequency Change 11 2 12 Master Address Usage 11 2 13 General Safety Information 11 2 14 Intended Use 12 2 15 Improper Use 12 2 16 Equipment rating warning 13 2 17 Equipment Installation 13 2 18 Configuration Changes 13 3 Operating Principle 14 3 1 General 14 3 2 Radio Transmission 14 3 2 1 Continuous Transmissi...

Page 4: ... an E Stop 26 6 4 5 Recovery of an E Stop 27 6 5 Leaving an E Stop Group 27 6 6 Switching OFF the PSD 27 6 7 Charging the Battery 27 6 7 1 Battery Capacity and Operating Life 27 6 8 PSD Belt Clip 28 7 Battery Chargers 30 7 1 General Information 30 7 2 Caution 30 7 3 Single Bay Charger 31 7 4 Six Bay Charger 31 7 5 Battery Charger Status and Indicators 33 8 MSD 34 8 1 MSD Overview 34 8 2 MSD Connec...

Page 5: ...unting the MSD 47 8 8 4 MSD Connections 48 8 8 5 MSD Terminals 48 8 8 5 1 Terminal and Wire Specifications 48 8 8 6 Connecting the Antenna 49 9 System Commissioning 50 10 System Decommissioning 51 11 Parts Lists 52 11 1 Part Numbers 52 12 Maintenance 54 12 1 PSD Maintenance 54 12 2 MSD Maintenance 55 12 3 Spare MSD 55 Appendix A PSD and MSD Configuration 56 A 1 General 56 A 2 Benefits of using the...

Page 6: ...shooting 79 Communication Losses 79 Required Operating Range is Too Long 79 Bad Antenna or Coaxial Cable 79 RF Interference 79 MSD Radio is Faulty 79 PSD 80 Error Light is Flashing 80 Error 1 Shown on LCD 80 Error 2 Shown on LCD 80 Error 3 Shown on LCD 80 Battery Operating Time is Shorter than Expected 80 Cannot Link to MSD 80 MSD Not Seen 80 Operating Range is Short 81 MSD 81 Error Light is Flash...

Page 7: ...7 Version 17 Safe E Stop User Guide Appendix H Safety Manual for Safe E Stop 83 Functions 83 Failure Modes 83 PSD 83 MSD 83 Operational Constraints 83 Appendix I Safety Performance Level 85 ...

Page 8: ...tem the entire E Stop System PLC Programmable Logic Controller MASTER ADDRESS The Primary address used by the system to ensure adjacent systems is unique and will not cross talk SUB ADDRESS The appended address used to identify specific PSDs within a system COMM LOSS A loss of RF communication between PSD and MSD LINKING Associating a PSD with an MSD and placing into operation as an active E Stop ...

Page 9: ...efore before using any PSD you must ensure that the correct unit has been selected and that it matches the machine being protected by checking the configuration ID or other means of identification If the PSD is not associated with the machine you are using it may still link to another MSD on an adjacent machine and may not be providing the protection you are expecting and need Failure to comply wi...

Page 10: ...e return damaged units to Cattron or a Cattron authorized service center for service and do not attempt to repair these units Unauthorized repairs will void the unit s safety rating and could compromise the unit s ability to stop your machine which in turn could result in loss of ability to stop an impending emergency situation and may lead to injury or death 2 6 Regulatory Compliance WARNING Obse...

Page 11: ...elected must strictly conform to channel setting rules shown in section 4 of this manual or the system may not function correctly For licensed frequencies the channel set must also have a valid FCC IC or other license or the user may be subject to Federal license infringement fines Verify correct system operation prior to putting the system into use 2 12 Master Address Usage WARNING Users should e...

Page 12: ...d service center Failure to comply will invalidate the warranty Only trained personnel may perform maintenance and repair on the product All repairs made by these authorized agents should be carried out in a suitably clean static safe environment free from contaminants such as metal filings water oil etc It is the user s responsibility to ensure that the product is maintained in good condition and...

Page 13: ...onnection will be determined by the safety level required for the target application and machine To achieve SIL3 capable safety levels a dual channel connection approach will be required and is recommended but single channels are optional for lower safety levels and are also illustrated Additionally it must be remembered that the Ethernet port is not safety critical only informational therefore th...

Page 14: ...tly meet the safety level of SIL3 according to ISO61508 The MSD polls the PSDs in turn and assigns a PSD an active slot if one is available The linked PSDs return the poll after each MSD poll forming a closed loop safety system 3 2 Radio Transmission The connection between the MSD and PSDs is performed by means of radio communication With regard to the actual radio frequency that is used there are...

Page 15: ... is contained in every telegram sent between the MSD and PSD The data is considered valid only when the address combination matches This is a safety measure to ensure that the MSD will act only upon its assigned PSDs 3 3 2 CRC The telegram is checked for integrity by the use of a 16 bit CRC Frames containing a mismatched CRC will be rejected 3 3 3 Frame Counter Each message has an embedded frame c...

Page 16: ... free operation of the Safe E Stop and other RF equipment on site Selection of an appropriate operating frequency requires both knowledge of RF channels in use and the application of the rules set out below Table 1 Frequency Spacing by RF band BAND START FREQ HZ END FREQ HZ CH SPACING KHZ START CHANNEL END CHANNEL CH SPACING A 418 000 000 B 433 077 500 434 777 500 25 A00 A68 2 50kHz C 447 000 000 ...

Page 17: ...cing for Adjacent Systems BAND START FREQ HZ END FREQ HZ CH SPACING KHZ START CHANNEL END CHANNEL CH SPACING A 418 000 000 B 433 077 500 434 777 500 25 A00 A68 2 50kHz C 447 000 000 D 450 000 000 470 000 000 12 5 A00 Q00 4 50kHz E 868 000 000 F 902 600 000 927 500 000 100 A00 C49 2 200kHz NB channels are identified on the equipment by a three digit identity xnn see columns 5 and 6 above Channels r...

Page 18: ...it s LCD screen A system of one MSD and one or more PSDs must have a correct set of configuration parameters to be able to operate Most of the configuration details must match exactly only the Sub Address must be different between PSDs In summary A PSD and MSD have one matching Master Address and each PSD has a different Sub Address Both PSDs and MSD have one unique frequency and master address Fi...

Page 19: ...d on the unit s LCD screen A system of one MSD and one or more PSDs must have a correct set of configuration parameters to be able to operate Most of the configuration details must match exactly only the Sub Address must be different between PSDs In summary A PSD and MSD have one matching Master Address and each PSD has a different Sub Address Both PSDs and MSD have one unique frequency and master...

Page 20: ...on PSD 2 X Y Where 2 is the current version Where X is the RF Band Where Y is the color R G Y B K Red Green Yellow Blue Black MSD Configuration MSD 2 X Y Where 2 is the current version Where X is the RF Band Where Y is the Ethernet option X E P Excluded EtherNet IP PROFINET Table 5 Examples of Configuration Number Use SELLING PART DESCRIPTION PSD 2 F R MSD 2 B P PSD version 2 915MHz RF band Red Bo...

Page 21: ... status of the PSDs E Stop switches Up to five out of a total of fifteen PSDs can be linked to an MSD at any one time If a PSD is linked to the MSD the MSD E Stop Safety Relays are then subject to additional rules relating to the RF communication link between the PSD and MSD as well as the PSD E Stop switch remaining out Corruption loss of the RF link or an E Stop switch being pressed will open th...

Page 22: ...ach time there is a change of displayed message and the backlight will remain on for 10 seconds 6 2 1 2 Radio signal level Monitoring The RF signal level is displayed on the PSD using a graphic icon as shown in Figure 4 More bars mean more signal Very low signal will be accompanied by the icon flashing Figure 4 RF Signal Level Monitoring 6 2 1 3 Battery Monitoring The estimated battery level is di...

Page 23: ...he next 3 seconds the Master Address Sub Address on line 1 and the frequency on line 2 then proceed to step 4 4 The LEDs and the Display will show a state from the following table If functioning properly the LCD displays LINK HOLD If no action is taken after 60 seconds the unit will power off 5 Verify that the LCD display shows sufficient battery life for the duration of work to be performed Table...

Page 24: ... in the following table If functioning properly the unit will have a green flashing Status LED and the display will show PSD ACTIVE where represents the PSD sub address Table 7 PSD Linking Operational States BUTTON PRESSED STATUS LED COMM LOSS LED LOW BATT LED ERRO R LED HAPTIC FEEDBACK DISPLAY PSD LINKING STATE PSD linking I for 500mS 1 short pulse as soon as link is established LINKING flashing ...

Page 25: ...flashing fast to off 1 short pulse at state transition to PSD unlinked Changes to PSD unlinked state above ESTOP pressed ESTOP Red flashing 3 short pulses ESTOP ESTOP pressed other PSD Red flashing 3 short pulses ESTOP ESTOP re opened Reopen ESTOP Green flashing 1 short pulse on all PSDs PSD ACTIVE Comm Loss Red flashing Red 3 short pulses COMM LOSS Comm Loss other PSD Red flashing Red 3 short pul...

Page 26: ...k causing an E Stop by COMM LOSS If a PSD moves out of range and causes a COMM LOSS both the E Stop and COMM LOSS safety relays on the MSD open 6 4 2 Communication Loss Recovery Stage 1 The PSD causing the COMM LOSS has 30 seconds to move back into RF range after which the user can press the button on the PSD to recover the MSD operation The machine will still need to be reset 6 4 3 Communication ...

Page 27: ...ures a PSD is not accidentally unlinked When the PSD transitions to the unlinked state the PSD vibrates once to confirm and the LCD displays LINK Hold I 6 6 Switching OFF the PSD From the unlinked state the PSD will power down after 60 seconds without input The PSD can also be powered down manually by holding the O button for three seconds Note that if the PSD is in Error state it will power off a...

Page 28: ... critical application this is superior to an end mounted switch that may require a two handed approach to activate Figure 6 PSD Belt Clip The belt clip should be attached to a belt that is no wider than 1 5 inches 38mm The PSD attachment can be rotated as required by the user To attach the PSD to the clip see the diagram below The PSD can be attached to the clip either way round Figure 7 PSD Belt ...

Page 29: ...29 Version 17 Safe E Stop User Guide To detach the PSD from the clip press the tab away from the PSD as shown in Figure 8 Figure 8 PSD Belt Clip Detachment ...

Page 30: ...es toward a wall and away from personnel Always fully charge the PSD before initial use The PSD s battery may be charged when it is partially discharged It is neither necessary nor advantageous to fully discharge the battery before recharging Return the PSD to Cattron for service or recycling Do not discard unwanted PSDs in the trash or incinerate The battery may explode if exposed to fire or exce...

Page 31: ...DC plug 9V DC output 3 DC power connection back of charger 4 Charging slot for PSD 1 x 5 Charger base 6 Charge status and power on LEDs 7 4 Six Bay Charger A six bay charger can charge up to 6 PSDs at a time Each PSD will fully charge within approximately 3 hours Figure 10 Six Slot Charger Features 1 DC power connection 2 Charge status and power on LEDs 3 Quick reference information for charge sta...

Page 32: ...ord 6 DC power connection for power supply included 7 DC power connection for optional 12V 24V kit 8 DC plug 12V DC output 9 Power supply input 100V 240V AC 10 AC cord for power supply NOTE Additional reference information for charge status LEDs is located on the bottom of the charger ...

Page 33: ...t least 80 capacity before use GREEN SOLID Battery is fully charged and charging has terminated When the PSD s battery is fully discharged it will be completely charged in less than 3 hours RED SOLID Battery in PSD is rapid charging Charge level is less than 80 of battery capacity RED TWO FLASHES Indicates battery contact in the PSD is open and current is not passing through the and contacts on th...

Page 34: ...has no faults these relays are held closed and the hard wired E Stop circuit is maintained only the COMM LOSS relays will be open without a PSD connected NOTE 2 The COMM LOSS relays are an automatic function and have a safety rating of SIL3 The COMM LOSS relays are a positive indication that at least one PSD is linked and that none of those PSDs are in a state of COMM LOSS NOTE 3 The E Stop relays...

Page 35: ...onnection will be determined by the safety level required for the target application and machine To achieve SIL3 capable safety levels a dual channel connection approach will be required and is recommended but single channels are optional for lower safety levels and are also shown below Additionally it must be remembered that the Ethernet port is not safety critical only informational therefore th...

Page 36: ...a single PSD However each additional PSD will not make any further difference to the COMM LOSS relays if additional users fail to LINK correctly and confirm LINK status it will not be detectable via the COMM LOSS relays If further confirmation is required it is possible to implement additional verification using the Ethernet bus data and a PLC control system to ensure that one two or a minimum num...

Page 37: ...rm that the PSD is LINKED before starting to work the use of the COMM LOSS relays may not be needed The Ethernet bus may be used to give visual feedback of PSD status or total number of PSDs linked or to allow the green button to light a lamp etc This makes it possible to run the machine with the hard wired E Stop switch in use and no PSD in use The single channel connection method below will not ...

Page 38: ...relays may not be needed The Ethernet bus may be used to give visual feedback of PSD status or total number of PSDs linked or to allow the green button to light a lamp etc This makes it possible to run the machine with the hard wired E Stop switch in use and no PSD in use The dual channel connection method below ensures a high level of reliability and monitoring is imposed no single channel wiring...

Page 39: ...th the hard wired E Stop switch in use and no PSD in use The dual channel connection method below ensures a high level of reliability and monitoring is imposed provided the safety PLC inputs are OR d no single channel wiring fault will be possible Additionally if the machine is to be run without a PSD connected at times this will not be possible without either overriding or not using the COMM LOSS...

Page 40: ...net port can provide detailed operational status of linked wireless E Stop s to operations personnel This information includes The number and identity of linked PSDs The activation state of each PSD s green enable button The state of each PSD s E Stop switch The communication state and RF signal level of each PSD Figure 16 MSD Status Indicators ...

Page 41: ...t operational state as detailed in Table 12 The LCD also provides additional information when using the five button cluster to the left The MSD LCD remains illuminated When first turned on the MSD display will show the current firmware revision for three seconds followed by the master address on line 1 and the frequency on line 2 for the next three seconds The LCD will then revert to the indicatio...

Page 42: ...t status screen See the Table 12 Ethernet parameters page which will show one of the following o Ethernet Module not installed o EtherNet IP o PROFINET o IP address type static or DHCP o IP address value o Subnet mask The RF Received Signal Strength Indication RSSI screen this shows the signal strength of each PSD that is currently linked A lower number around 50 60 indicates a very strong signal ...

Page 43: ...c downloads anybus support tools orderCode tools Figure 17 Anybus download webpage b Connect your PC to the sameLAN the MSD is connected to They do not need to be configured to the same subnet c Start the tool A simple window will open Figure 18 IP Configuration Window d Press the Scan button All devices using Anybus EtherNet interface will be detected and shown e Double click on the device you wi...

Page 44: ...tically unlink and the MSD will require its COMM LOSS RESET button to be pressed as a confirmation before any PSDs are able to re link The reset button is wired into one pair of the MSD s safety inputs enabling the button to be placed at a convenient location near the operators 8 8 MSD Installation 8 8 1 Safety Instructions for Installation Only trained and qualified persons may perform installati...

Page 45: ...ed operating parameters see appendix The enclosure should provide suitable mechanical rigidity IP rating etc The wiring should carry a suitable rating for voltage current insulation temperature rating etc It is suggested that an enclosure approved for use by a recognized authority such as UL CSA Intertek TUV etc be selected The optional enclosure Cattron Part Number 2OPT 8637 A102 provides a suita...

Page 46: ...46 Version 17 Safe E Stop User Guide 8 8 2 2 Secondary Enclosure Option Kit 2OPT 8637 A102 Dimensions Figure 20 Secondary Enclosure Dimensions ...

Page 47: ...t is available from Cattron Select a location to minimize any possible interference from RF sources such as motors Ideally install the MSD enclosure close to the area where the hard wired E Stop is located and where it can be viewed easily by users and maintainers An approved enclosure with a window is ideal All wiring entering the enclosure must be terminated inside the enclosure To prevent inter...

Page 48: ... an external power supply this should also have a 1A overload protective device The safety inputs are rated at 24Vdc 4Vdc omni directional non polarized 8 8 5 MSD Terminals The MSD is fitted with spring clamp terminals to ensure reliable connections are continuously maintained These terminals require the use of a size 3 screwdriver to open the clamp for release CAUTION do not press the release cla...

Page 49: ... lower loss appropriate cables are available from Cattron and may have been provided with your system If the coaxial cable is going to an antenna remote from the MSD location keep it separate from any power carrying conductors and mount it within a metallic conduit system for protection If the MSD is mounted within a secondary enclosure correctly mount any metallic conduit with earth bonding to th...

Page 50: ...set switch has been installed and is accessible to the operators 8 Verify that the antenna is mounted correctly and in such a way that it has good line of sight to the operating area and that the cables are secure 9 Apply power and observe that the MSD powers up correctly and the LCD is displaying LINKED PSD NONE 10 Verify that the machine can be started as normal 11 Verify that each of the existi...

Page 51: ...he machine is left in a fully operational state and that any hard wired E Stop switches are fully functional Decommissioning must be carried out by competent and trained personnel Equipment removed should be disposed of in compliance with local and national rules related to disposal and recycling of electronic equipment and batteries ...

Page 52: ...sed D 450 470 North America and Other licensed E 869 EU F 902 928 North America J 429 Japan Table 15 MSD PSD Part Numbers ITEM PART NUMBER DESCRIPTION PSD PSD 2 X C PSD must identify band X Color C and serial number of target system if ordered after main system MSD MSD 2 X Y MSD must identify band X Bus option Y and serial number of target system if ordered after main system Refer to 2 19 for full...

Page 53: ... Manual V2 French 9M02 8978 A001 FR Installation and operation manual European User Manual V2 Spanish 9M02 8978 A001 ES MX Installation and operation manual Mexican Table 18 Example MSD PSD Part Numbers PSS PART NUMBER DESCRIPTION PSD 2 B R PSD version 2 for Band B 433 434 Red PSD 2 F Y PSD version 2 for Band F 902 927 Yellow PSD 2 D G PSD version 2 for Band D 450 470 Green PSD 2 J K PSD version 2...

Page 54: ...tely 20 of its capacity Cattron therefore recommends that you calculate your usage so that you can determine when the battery will need to be replaced and plan to ship the PSD back for service at that point in time The PSD must remain in good physical condition and operated within its specified limits The enclosure sealing is carefully maintained by tamper proof screws set at a critical torque set...

Page 55: ...rrect on the 24V incoming connector first If this is correct there should be 24Vdc between P4 terminals 7 8 and 9 10 If missing F3 adjacent to the incoming power terminal may be faulty As the MSD may have more than one source of power on its terminals isolate if necessary After removing power from the MSD F3 can be removed by carefully pulling the fuse straight out using tweezers or needle nose pl...

Page 56: ...incorrect frequency selection or configuration The frequency selected must conform to the channel setting rules shown in section 4 of this manual or the system may not function correctly For licensed frequencies the channel set must also have a valid FCC IC or other license or the user may be subject to federal license infringement fines Master Address Change The Safe E Stop system requires that t...

Page 57: ... adapter The PC must be running Windows 10 version 1709 or newer The application can be downloaded from this link https www estopconfig com app In order to install the application it is necessary to allow side loaded applications as described on the opening page If prompted select Open App Installer Follow the installation instructions ...

Page 58: ...ion Tool Launch Application Launch the application and set the supervisor password Note that if this password is lost the application will need to be re installed Log in Configuring Devices Frequency The configure device screen will appear Power up the PSD or MSD ...

Page 59: ...have been powered on or have reset in the last 30 seconds be sure to select the correct device To set the frequency click on the Set Freq box enter the new value compliant with the frequency setting rules of section 4 of this manual and click Apply A confirmation box will appear Click Apply Frequency to continue ...

Page 60: ...will appear asking you to check the PSD or MSD to ensure the device is showing a changed configuration message If successfully applied a confirmation will appear Click Acknowledge to continue Once the unit is powered on again verify that it shows the expected configuration ...

Page 61: ... arrows icon next to the Bluetooth icon Once authorization has been obtained the MSD and PSD can be programmed while the PC is no longer connected to the internet Once the user is logged in a Manage Devices screen will appear with three available tabs at the top Available devices Authorized devices that can now be configured offline Destroyed devices that have been destroyed and the address releas...

Page 62: ... Primary MSD Unless an MSD is a spare the Make Spare selection should be left unselected When making a spare MSD or a PSD see the next section first The Available tab left will show a list of devices by type and serial number Clicking on one of those devices brings up the detailed information dialog right followed by the confirmation dialog to move it to the Authorized tab ...

Page 63: ...e the same master address Authorizing a PSD When making authorizing a PSD it is also necessary to Select Associated MSD from the drop down menu on the Authorization tab Remember that the master address is the common factor and there may be up to three MSDs with the same master address it will not matter which is selected This ensures that both the MSD and PSD share the same master address The syst...

Page 64: ...he specific unit by serial number e g 50C 12011023 requiring configuration The process is somewhat like programming the frequency above The frequency will be the only parameter that must be entered manually for the frequency determined for use on this system The address parameters will be pre defined during configuration Only devices on the Authorized tab can be configured ...

Page 65: ...65 Version 17 Safe E Stop User Guide Click the Bluetooth icon at the top of the screen then switch it on It will show on the screen below left Click the Configure button and confirm as prompted ...

Page 66: ...wn and choose the correct serial number or click the Serial Number drop down and select the correct serial number to match the device to be programmed Enter or correct the operating frequency as required Click Apply then approve the requests to confirm and acknowledge when complete Verify that the unit shows the expected configuration when powered on again ...

Page 67: ...Destroyed If a unit is definitely lost or damaged beyond repair its address can be made available to use again on a new unit This is an important step as there are strict limits on the number of units that can be assigned to a master address Only 15 PSD sub addresses can be issued per master address Marking a unit as destroyed can be achieved by selecting units from the Authorized tab adding a rea...

Page 68: ...s coded with a letter and two digits Channel A00 will be 450 000MHz Channel B00 will be 451 250MHz Channel Q00 will be 470 000MHz Band D Channel Spacing Rules If the MSD is to be installed less than 100m 330 from another RF system Cattron or other select a frequency at least 50KHz 4 channels away from other frequencies in use Band F 902 927MHz This band starts at 902 6MHz Channel spacing is 100KHz...

Page 69: ... available and channel frequency is coded with a letter and two digits Channel A00 will be 429 250Hz Channel A39 will be 429 7375MHz Band J Channel Spacing Rules If the MSD is to be installed less than 100m 330 from another RF system Cattron or other select a frequency at least 50KHz 2 channels away from other frequencies in use ...

Page 70: ...es that the Safe E Stop system follows the essential requirements and other relevant provisions of Directive 2014 53 EC Equipment Rating The PSD is rated at IP67 and an operating temperature range of 20 C to 60 C do not use the PSD for conditions beyond these limits The PSD battery cannot be charged if its temperature exceeds 40 C The MSD is rated at IP30 and an operating temperature range of 20 C...

Page 71: ...ntroller firmware revision 2nd segment 5 Get Status WORD Status summary of the device 6 Get Serial Number UDINT Serial number of HMS ABIC 7 Get Product Name SHORT_STRING Safe E Stop Table 23 Device Status Attribute 5 as Provided by the HMS ABIC BITS NAME VALUE DESCRIPTION 0 Owned 1 Module has an owner 1 Reserved Read as 0 2 Configured 1 Device has been configured differently from out of the box de...

Page 72: ...rently linked to MSD up to 5 PSD 0 empty field 1 15 PSD ID 16 255 not used 7 PSD2 ID Same 8 PSD3 ID Same 9 PSD4 ID Same 10 PSD5 ID Same 11 Offending PSD ID USINT 0 255 PSD ID broadcasted by the MSD to all other PSDs after an ESTOP or COMLOSS event to be shown on the PSD displays 0 no PSD event if MSD status is zero MSD wired ESTOP button if MSD ESTOP field is 1 1 15 Offending PSD ID 16 255 not use...

Page 73: ...ounter USINT 0 255 Free running counter increments each time a RF transaction is initiated by the MSD 34 PSD1 responses counter USINT Free running counters each counter increment for each valid response received from the corresponding PSD Valid responses are responses with right System Address and no CRC or framing error With the current transaction structure if no response losses each PSD respons...

Page 74: ...it register Read Input Registers 4 Input Data Read 16 bit register Write Single Coil 5 Output Data Write discrete Write Single Register 6 Output Data Write 16 bit register Write Multiple Coils 15 Output Data Write discrete Write Multiple Registers 16 Output Data Write 16 bit register Mask Write Register 22 Output Data Modify 16 bit register Read Write Registers 23 Output Data Write and Readback in...

Page 75: ...y buttons 11 12 7 reserved reserved 13 14 8 reserved reserved 15 16 9 PSD1 Status byte 1 PSD1 Status byte 2 17 18 10 PSD1 RSSI PSD2 Status byte 1 19 20 11 PSD2 Status byte 2 PSD2 RSSI 21 22 12 PSD3 Status byte 1 PSD3 Status byte 2 23 24 13 PSD3 RSSI PSD4 Status byte 1 25 26 14 PSD4 Status byte 2 PSD4 RSSI 27 28 15 PSD5 Status byte 1 PSD5 Status byte 2 29 30 16 PSD5 RSSI reserved 31 32 17 PSD1 resp...

Page 76: ...ABICPRT 20130219 xml The GSD file features the following characteristics Three Device Access Points DAP ABIC_V1 RT Migration for older firmware ABIC_V15 RT Migration Supplied for reverse compatibility with IO Controllers not supporting extended PROFINET diagnostics ABIC_V2 RT Standard All DAPs support modules with following block sizes 1 2 4 8 16 32 64 128 bytes All modules available as input outp...

Page 77: ...1 15 Offending PSD ID 16 255 not used 12 MSD display buttons Bit 0 up arrow Bit 1 down arrow Bit 2 right arrow Bit 3 left arrow Bit 4 center button Bits 5 7 Reserved bit field BOOL BOOL BOOL BOOL BOOL Each bit is Set to 1 when the corresponding button is pressed Future use Set to 0 13 16 Reserved Future use Set to 0 17 PSD1 Status byte 1 Bit 0 TILT WARNING indicator Bit 1 REQUEST button pressed Bi...

Page 78: ...ed from the corresponding PSD Valid responses are responses with right System Address and no CRC or framing error With the current transaction structure if no response losses each PSD response counter increments twice as fast as the MSD transaction counter 35 PSD2 responses counter USINT 36 PSD3 responses counter USINT 37 PSD4 responses counter USINT 38 PSD5 responses counter USINT 39 64 Reserved ...

Page 79: ...rely attached to the ground plane If the above are true check the resistance of the coaxial cable at the MSD between center and screen If it is short circuit the cable is faulty If it is open circuit then short circuit the connector at the antenna end and make sure that the connector now shows a short circuit at the MSD end If not the cable is faulty If everything is OK remove the short at the ant...

Page 80: ...ally detected The operator can unlink during this 30 second period to avoid a COMLOSS Return unit for service Battery Operating Time is Shorter than Expected The PSD operates for 14 hours on a fully charged battery at a temperature of around 20 C Very low temperatures will reduce this time at temperatures below minus 20 C operating time will be reduced by about 30 A battery that has been charged m...

Page 81: ...n to Cattron or an authorized service facility If the fuse no longer blows check all external wiring for an intermittent short circuit on the 24V line and correct Operating Range is Short If all PSDs have the same issue see Error Reference source not found section above Cannot Reset Unit after a PSD Communication Loss Check the wiring and voltages between the reset input the external reset button ...

Page 82: ... Power Supply 153 g 0 34 lbs 0 86 kg 1 9 lbs Compatible Device PSD n x x PSD n x x Operating Temperature 0 C 32 C 32 F 104 F 0 C 40 C 32 F 104 F Storage Temperature 20 C 60 C 4 F 140 F 20 C 60 C 4 F 140 F Power Supply Input 100V 240V AC 50 60 Hz 0 58A max 100V 240V AC 50 60 Hz 2 2A max Charger Input 9V DC 2 2A 12V DC 7 0A DC port 12V 7 0A 24V 3 5A hardwire port Charger Output 4 2V DC 1 3A 4 2V DC ...

Page 83: ...ill lead to the PSD transitioning into a safe state In such a safe state the PSD will terminate all wireless communications causing the MSD to detect a communication loss and open all the safety relays E Stop and COMM LOSS This will bring the machine to a safe state The display on the PSD will show ERROR 1 and the error LED will flash MSD Any failure of the MSD will lead to the MSD transitioning i...

Page 84: ... no assigned function and should not be connected They are reserved for future use THIS MANUAL CONTAINS MANY IMPORTANT WARNINGS AND CAUTIONS THAT SHOULD BE REVIEWED PRIOR TO INSTALLATION COMMISSIONING CONFIGURATION CHANGES OR DECOMMISSIONING THESE WARNINGS CAN BE FOUND IN CHAPTER 2 ...

Page 85: ... ESTOP SIL3 ISO13849 PLe PFH 1 90565e 09 For detailed information on the failure modes failure rates and safe failure fraction please contact Cattron division and ask for parameter for failure rate determination Due to continuous product improvement the information provided in this document is subject to change without notice Cattron Support For remote and communication control systems support par...

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