Cartek BEAR 80-2000T Operation Manual Download Page 1 | Manualshive

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WHEEL BALANCER

Model: 80-2000T

Operation manual

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Summary of Contents for BEAR 80-2000T

Page 1: ...WHEEL BALANCER Model 80 2000T Operation manual...

Page 2: ...Wheel balancer 80 2000T Operation Manual p 2 2...

Page 3: ...EXAMPLES OF WHEEL BALANCING 22 6 1 Standard wheel balancing 22 6 2 Alloy wheel ALU balancing 23 7 ADDITIONAL POSSIBILITIES 25 7 1 Effective alloy wheels balancing SmartALU technology 25 7 2 Split hid...

Page 4: ...ation motor car 34 9 TROUBLESHOOTING 35 9 1 Messages 35 9 2 Other fault events and remedies 36 10 MAINTENANCE AND SAFETY REQUIREMENTS 37 10 1 Maintenance 37 10 2 Safety requirements 37 10 3 Instructio...

Page 5: ...nd efficient There is also a possibility of three operators working on the machine 1 3 Imbalance measurements may be fulfilled automatically while lowering the wheel cover After measurements the wheel...

Page 6: ...car wheels truck car wheels 0 31000 0 90000 2 6 Measurement cycle time sec max motor car wheels truck car wheels 12 50 2 7 Power supply 191 242 VAC 50 60 Hz 2 8 Power consumption W max 350 2 9 Weight...

Page 7: ...on request 4 Adapter six sided 1 Depending on execution of a threaded shaft bolt 5 Monitor bracket 1 6 Monitor input DVI VESA mount 75x75 or 100x100 1 on request 7 Bracket of the cover 1 8 Mobile par...

Page 8: ...ith washer for fastening of the monitor 4 26 Bolt M10x20 with washer for fastening of the bracket of the cover 4 27 Bolt M8x20 with washer for fastening of the motionless part of cover 4 28 Bolt M10x7...

Page 9: ...Wheel balancer 80 2000T Operation Manual p 9 9 4 STRUCTURE AND PREPARATION FOR OPERATION 4 1 General machine structure Figure 4 1 Figure 4 1 shows the structure of the machine...

Page 10: ...chine at an air temperature lower than 5 it s necessary to keep the machine at a temperature of 25 10 during minimum 4 hours before unpacking 4 2 2 Place the machine on an even rigid foundation admiss...

Page 11: ...essure is 8 to 10 Bar 4 2 6 Adjust lift horizontal propel effort by means of a nut Move the nut down to increase propel effort and vice versa Figure 4 5 4 2 7 Set protective cover in accordance with F...

Page 12: ...n Figure 4 1 or to supply mains equipped with the mains socket with the grounding contact according to monitor maintenance documentation 4 2 11 Connect the power supply cable to the machine jack locat...

Page 13: ...are always activated and show the current state The rest icons indicate the mode and sign state Contrast icon indicates activated sign or mode pale icon indicates deactivated sign or mode There are f...

Page 14: ...for operating some machine functions To enter the main menu in the New wheel state press MENU The display shows a list consisting of some items Figure 4 9 To choose a menu item press UP DOWN mark the...

Page 15: ...15 to finalize choice press If changes are not necessary the machine tool in some seconds automatically leaves this state The machine will be in the New wheel state Figure 4 11 Figure 4 10 Initial ga...

Page 16: ...iously Mount the wheel on the shaft in accordance with figures 5 1 depending on the wheel rim design Wheels with hub bore diameter 281 mm shall be mounted as shown on Figure 5 1 Fasten the thrust ring...

Page 17: ...uality of the outer margin of the opening In this case wheel centering is more correct and shaft and nut thread wear is much less Wheel mounting with shaft spacer delivered on request Figure 5 3b is r...

Page 18: ...ommended to draw it slightly by clamping nut leaving a small end float Then turn the wheel for one revolution rocking it by hands After that completely tighten the nut For better wheel centering it is...

Page 19: ...easuring diameter and distance the machine automatically switches into weight setting scheme and width input The current scheme is marked on a display by the coloured frame Figure 5 5 For choosing ano...

Page 20: ...N Before the first measurement after switching the machine the shaft automatically rotates on one turn with small speed If the automatic transition into the New wheel is enabled 8 1 7 in case of zero...

Page 21: ...n b stick on weight set in 12 h position c stick on weight set in 6 h position Figure 5 8 Figure 5 9 Distances for stick on weight setting To move to another weight setting you can press one of the ke...

Page 22: ...alliper Figure 6 2 Input of standard wheel parameters Enter dimensions For this purpose place the first gauge arm to the rim Figure 6 2a and hold it in this position until a signal is heard Return the...

Page 23: ...chine is adjusted for setting of stick on weights in 12 h position SmartALU mode is switched off Figure 6 4 If the machine is not in the state New wheel change to this state If it s for example in the...

Page 24: ...he weight of the given mass in 12 h position on the left as shown in Figure 6 3 Press SET Set the weight of the given mass in 12 h position on the left as shown in Figure 6 7 Figure 6 7 Stick on weigh...

Page 25: ...s for the weights and weight masses will be calculated correctly To switch on SmartALU mode enter the menu by pressing MENU then use UP DOWN to choose the item Parameters and press EXECUTE Then use UP...

Page 26: ...ore precise should be its setting both according to the angle and to the distance 7 2 Split hidden weight The Split mode allows maintaining the good appearance of the wheel at the expense of the stick...

Page 27: ...or 1 2 or 3 and the dimensions will be restored Especially it s useful to switch over operators while using the SmartALU mode or making the optimization of the tyre position This is a long procedure b...

Page 28: ...ance another wheel on the machine For this purpose it s necessary to switch over to the other operator press the button OPERATOR according to 7 3 In order to continue the optimization it s necessary t...

Page 29: ...the total mass of stick on weights and quantity of set clip on weights are calculated To see the report in the state New wheel press the button REPORT To select information for another type of a whee...

Page 30: ...g inputted changes press the button ESC Explanations of each parameter are given below 8 1 1 Rounding yes no If the rounding is OFF the weight mass is not rounded and will be displayed correctly If th...

Page 31: ...ight setting inside the wheel is seen poorly Setting to the position 6 h allows to make cleaning of the weight setting point and set the weight when the wheel in one position Default value 12 h 8 1 6...

Page 32: ...esn t influence balancing quality i e residual wheel imbalance 8 3 1 Gauge arm diagnostics Gauge arm diagnostics should be done during machine operation The diameter shown during wheels measuring must...

Page 33: ...ach side for motor car wheel and 4 g for truck car wheel In other case it is necessary to repeat adapter compensation procedure Fix the control weight in the right plane of the rim Fulfill imbalance m...

Page 34: ...ary to take the truck car wheel with the conditioned without damages etc non alloy rim radial and face runout of the weights setting point maximum 1 5 mm and clip on weight with the mass 60 100 of 0 5...

Page 35: ...calibrated Calibrate the shaft F03 Imbalance sensors are not calibrated Calibrate imbalance sensors F04 Gauge is not calibrated Calibrate gauge arm F05 Motor is on but shaft don t rotate To eliminate...

Page 36: ...t according to the requirements of section 5 3 After the wheel is reinstalled the results of measurements differ more than 15g for a wheel 13 width 5 Dirty mounting surfaces of the rim and shaft Clean...

Page 37: ...turn the cap off Every 3 4 days check that upon every second or third push on pneumatic switch oil drop shall drop in transparent bowl of air oil lubricator Otherwise adjust set screw of air oil lubr...

Page 38: ...ufacturer s packing or in the package similar to the manufacturer s To prepare the machine to the long term storage clean and degrease the shaft extension with gasoline or white spirit After the compl...

Page 39: ...balancer model 80 2000T version _____________ Serial number ____________________ electronic module serial number __________ Manufactured and accepted in accordance with the requirements of the techni...

Page 40: ...MEO MONTREAL VOLVO 200 700 900 VOLVO C70 S60 S70 S80 S90 V70 V70 XC 740 760 940 960 850 V90 6 holes on rim 170 mm in diameter GAZ Gazel MITSUBISHI CANTER T35 OPEL Bedford CF350 5 holes on rim 139 7 mm...

Page 41: ...Wheel balancer 80 2000T Operation Manual p 41 41 APPENDIX B ELECTRIC SCHEME for reference...

Page 42: ...Wheel balancer 80 2000T Operation Manual p 42 42 THE CARTEK GROUP 6950 EAST N AVENUE KALAMAZOO MI 49048 PH 866 550 1134 www bear cartek com...

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