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Step 5—Filter Arrangement

Do not install furnace on its back. Safety control operation
will be adversely affected. Never connect return-air ducts to
back of furnace. Failure to follow this warning could result in
fire, personal injury, or death.

The air filter arrangement will vary due to application and filter
type. The filter may be installed in an external Filter/Media cabinet
(if provided) or the furnace blower compartment. Factory supplied
washable filters are shipped in the blower compartment.

If a factory-supplied external Filter/Media cabinet is provided,
instructions for its application, assembly, and installation are
packaged with the cabinet. The Filter/Media cabinet can be used
with the factory-supplied washable filter or a factory-specified
high-efficiency disposable filter (see cabinet instructions).

If installing the filter in the furnace blower compartment, deter-
mine location for the filter and relocate filter retaining wire if
necessary. See Fig. 5 for side return application and Fig. 6 for
bottom return application. See Table 3 to determine correct filter
size for desired filter location. Table 3 indicates filter size,
location, and quantity shipped with the furnace.

Fig. 3—Confined Space: Air for Combustion and

Ventilation from an Unconfined Indoor Space

A89012

SUPPLY

AIR

6

 MIN

(FRONT) 

RETURN AIR

VENT THROUGH ROOF 

1 SQ IN.
PER 1000
BTUH* IN DOOR

OR WALL

12

 MAX 

1 SQ IN.
PER 1000
BTUH* IN DOOR

OR WALL

12

 MAX 

INTERIOR

HEATED

SPACE 

* Minimum opening size is 100 sq in. with
  minimum dimensions of 3 in. 

† 

Minimum of 3 in. when type-B1 vent is used.

UNCONFINED
SPACE 

CONFINED

SPACE 

Fig. 4—Confined Space: Air for Combustion and

Ventilation from Outdoors

A89013

1 SQ IN.

PER

4000

BTUH*

DUCTS

TO

OUTDOORS

1 SQ IN.
PER 4000
BTUH*

SUPPLY

AIR

VENT
THROUGH
ROOF

D

B

A

C

E  

1 SQ IN.
PER 4000
BTUH*

DUCT

TO

OUTDOORS

RETURN AIR

1 SQ IN.
PER 2000
BTUH*

1 SQ IN.
PER 2000
BTUH*

DUCTS

TO

OUTDOORS

12

 MAX

12

 MAX

12

 MAX

Use any of the following
combinations of openings:
A & B     C & D    D & E     F & G

NOTE:

*Minimum dimensions of 3 in.

CONFINED

SPACE

12

MAX

12

MAX

OUTDOORS

1 SQ IN.

PER

4000

BTUH*

F

G

Table 2—Minimum Free Area Of Combustion Air Opening*

58YAV

FURNACE

INPUT

(BTUH)

AIR FROM INDOOR

UNCONFINED SPACE

OUTDOOR AIR THROUGH

VERTICAL DUCTS

OUTDOOR AIR THROUGH

HORIZONTAL DUCTS

OUTDOOR AIR THROUGH

SINGLE DUCT

Free Area

of Opening

(Sq In.)

Free Area of

Opening and Duct (Sq

In.)

Round

Pipe

(In. Dia)

Free Area of

Opening and Duct

(Sq In.)

Round

Pipe

(In. Dia)

Free Area of

Opening and Duct (Sq

In.)

Round

Pipe

(In. Dia)

66,000

100

16.5

5

33.0

7

22.00

6

88,000

100

22.0

6

44.0

8

29.33

7

110,000

110

27.5

6

55.0

9

36.67

7

132,000

132

33.0

7

66.0

10

44.00

8

154,000

154

38.5

8

77.0

10

51.33

9

* Free area shall be equal to or greater than the sum of the areas of all vent connectors in the confined space. Opening area must be increased if other gas appliances
in the space require combustion air.

6

Summary of Contents for WeatherMaker 8000 58YAV

Page 1: ...he unit and other safety precautions that may apply Follow all safety codes In the United States follow all safety codes including the National Fuel Gas Code NFGC NFPA 54 1999 ANSI Z223 1 1999 and the...

Page 2: ...ough 5 before bringing the control or yourself into contact with the furnace Put all used AND new controls into containers before touching ungrounded objects 7 An ESD service kit available from commer...

Page 3: ...changing residential construction practices We require these instructions as a minimum for a safe installation Application of this furnace should be indoors with special attention given to vent sizin...

Page 4: ...allel with or on the downstream side of the unit to avoid condensation in the heat exchangers When installed parallel with a furnace dampers or other means used to control the flow of air must prevent...

Page 5: ...ch they connect The minimum dimension of ducts must not be less than 3 in See Fig 4 AIR DUCTS Step 1 General Requirements The duct system should be designed and sized according to accepted national st...

Page 6: ...HROUGH ROOF 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX INTERIOR HEATED SPACE Minimum opening size is 100 sq in with minimum dimensions of 3 in Minimum of...

Page 7: ...lt should not exceed 1 1 2 in 1 Lay furnace on its back Locate and drill 5 16 in diameter hole in each bottom corner of furnace as shown in Fig 7 2 Install nut on bolt and install bolt and nut in hole...

Page 8: ...shutoff valve Piping should be pressure tested in accordance with local and national plumbing and gas codes before the furnace has been attached If the furnace has been attached it is recommended tha...

Page 9: ...use ONLY a 3 amp fuse of identical size ACCESSORIES 1 Electronic Air Cleaner EAC Two quick connect terminals marked EAC 1 and EAC 2 are provided for EAC connection See Fig 10 These terminals are ener...

Page 10: ...polarity must be maintained for correct operation Thermostat wire connections at R W COM 24V and Y must be made at the 24 v terminal block on the control board The gas service pressure must not exceed...

Page 11: ...C CONDUCTOR ON PCB FIELD WIRING TERMINAL FIELD GROUND EQUIPMENT GROUND FIELD SPLICE PLUG RECEPTACLE L1 L2 L1 BLWR HI LO TO 115VAC FIELD DISCONNECT NOTE 4 EQUIPMENT GROUND SPARE 2 HEAT SPARE 1 COOL NOT...

Page 12: ...reverts to continuous operation after the heating cycle is completed When the thermostat calls for cooling the blower operates on cooling speed When the thermostat is satisfied the blower operates on...

Page 13: ...cteristics b Adjust manifold pressure to obtain input rate 1 Remove regulator adjustment seal cap See Fig 12 2 Turn adjusting screw counterclockwise out to de crease manifold pressure or clockwise in...

Page 14: ...3 3 0 43 3 1 43 3 2 43 3 3 Altitudes 950 43 2 7 43 2 8 43 2 9 43 3 0 43 3 1 2000 975 43 2 6 43 2 7 43 2 8 43 2 9 43 2 9 to 1000 43 2 5 43 2 5 43 2 6 43 2 7 43 2 8 4500 1025 43 2 3 43 2 4 43 2 5 43 2 6...

Page 15: ...0 43 2 5 43 2 6 43 2 7 43 2 8 43 2 9 to 775 43 2 4 43 2 5 43 2 5 43 2 6 43 2 7 800 43 2 2 43 2 3 43 2 4 43 2 5 43 2 5 7000 825 43 2 1 43 2 2 43 2 2 43 2 3 43 2 4 850 48 3 7 43 2 0 43 2 1 43 2 2 43 2 3...

Page 16: ...U S A Only 575 43 2 7 43 2 8 43 2 9 43 3 0 43 3 1 600 43 2 5 43 2 6 43 2 7 43 2 7 43 2 8 9001 625 43 2 3 43 2 4 43 2 4 43 2 5 43 2 6 650 43 2 1 43 2 2 43 2 3 43 2 3 43 2 4 to 675 48 3 7 43 2 0 43 2 1...

Page 17: ...dually block off the return air after the furnace has been operating for a period of at least 5 minutes As soon as the limit has shut off the burners the return air opening should be unblocked By usin...

Page 18: ...us code 31 If hot surface igniter glows when inducer motor is disconnected shut down furnace immediately Determine reason pressure switch did not function properly and correct condition e Turn off 115...

Page 19: ...d Slope ____________ Joints Secure ____________ See Attached Vent Table Instructions CHECKLIST START UP ____________ Gas Input Rate Set Within 2 percent of Rating Plate ____________ Temperature Rise A...

Page 20: ...Training plus hands on the products in our labs can mean increased confidence that really pays dividends in faster troubleshooting fewer callbacks Course descriptions and schedules are in our catalog...

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