background image

e. Multiply gas rate (cu ft/hr) X heating value (Btu/cu ft)

using

natural

gas

heating

value

from

local

gas

utility/supplier.

EXAMPLE: (0—2000 ft altitude)
Furnace rating plate input is 110,000 Btuh.
Btu heating input = Btu/cu ft X cu ft/hr
Heating value of gas = 1050 Btu/cu ft
Time for 1 revolution of 2-cu ft dial = 70 sec
Gas rate = 103 cu ft/hr (from Table 8)
Btu heating input = 1050 X 103 = 108,150 Btuh
In this example, the orifice size and manifold pressure
adjustment is within

±

2 percent of the furnace input rate.

2. Set temperature rise.

Furnace must operate within range of temperature rise speci-
fied on the furnace rating plate. Determine the air temperature
rise as follows.

a. Place duct thermometers in return and supply ducts as near

furnace as possible. Be sure supply-air thermometers do not
"see" heat exchangers so that radiant heat will not affect
thermometer readings. This is particularly important with
straight-run ducts.

b. When thermometer readings stabilize, subtract return-air

temperature from supply-air temperature to determine tem-
perature rise.

c. Adjust air temperature rise by adjusting blower speed.

Increase blower speed to reduce temperature rise. Decrease
blower speed to increase temperature rise.

Disconnect the electrical power before changing the blower
motor speed tap. A failure to follow this warning can cause
personal injury.

d. To change blower motor speed selections for heating mode,

remove blower motor lead from control HEAT terminal.

Table 6—Model 58YAV Orifice Size* and Manifold Pressure for Correct Input

(Continued)

(Tabulated Data Based on 22,000 Btuh per Burner, Derated 4 Percent per 1000 Ft Above Sea Level)

ALTITUDE

RANGE

(FT)

AVG GAS

HEAT VALUE

AT ALTITUDE

(BTU/CU FT)

SPECIFIC GRAVITY OF NATURAL GAS

0.58

0.60

0.62

0.64

0.66

Orifice

No.

Manifold

Pressure

Orifice

No.

Manifold

Pressure

Orifice

No.

Manifold

Pressure

Orifice

No.

Manifold

Pressure

Orifice

No.

Manifold

Pressure

U.S.A.

Only

575

43

2.7

43

2.8

43

2.9

43

3.0

43

3.1

600

43

2.5

43

2.6

43

2.7

43

2.7

43

2.8

9001

625

43

2.3

43

2.4

43

2.4

43

2.5

43

2.6

650

43

2.1

43

2.2

43

2.3

43

2.3

43

2.4

to

675

48

3.7

43

2.0

43

2.1

43

2.2

43

2.2

700

48

3.4

48

3.6

48

3.7

43

2.0

43

2.1

10,000

725

49

3.8

48

3.3

48

3.4

48

3.5

48

3.6

750

49

3.5

49

3.6

49

3.8

48

3.3

48

3.4

775

49

3.3

49

3.4

49

3.5

49

3.6

49

3.7

* Orifices sizes shown in BOLD are factory installed.

Table 7—Altitude Derate Multiplier for U.S.A.

ALTITUDE

(FT)

% OF

DERATE

DERATE MULTIPLIER

FACTOR FOR U.S.A.*

0—2000

0

1.00

2001—3000

8—12

0.90

3001—4000

12—16

0.86

4001—5000

16—20

0.82

5001—6000

20—24

0.78

6001—7000

24—28

0.74

7001—8000

28—32

0.70

8001—9000

32—36

0.66

9001—10,000

36—40

0.62

* Derate multiplier factor is based on midpoint altitude for altitude range.

Table 8—Gas Rate (Cu Ft/Hr)

SECONDS

FOR 1

REVOLUTION

SIZE OF

TEST DIAL

SECONDS

FOR 1

REVOLUTION

SIZE OF

TEST DIAL

1

cu ft

2

cu ft

5

cu ft

1

cu ft

2

cu ft

5

cu ft

10
11
12
13
14

360
327
300
277
257

720
655
600
555
514

1800
1636
1500
1385
1286

50
51
52
53
54

72
71
69
68
67

144
141
138
136
133

360
355
346
340
333

15
16
17
18
19

240
225
212
200
189

480
450
424
400
379

1200
1125
1059

100
947

55
56
57
58
59

65
64
63
62
61

131
129
126
124
122

327
321
316
310
305

20
21
22
23
24

180
171
164
157
150

360
343
327
313
300

900
857
818
783
750

60
62
64
66
68

60
58
56
54
53

120
116
112
109
106

300
290
281
273
265

25
26
27
28
29

144
138
133
129
124

288
277
267
257
248

720
692
667
643
621

70
72
74
76
78

51
50
48
47
46

103
100

97
95
92

257
250
243
237
231

30
31
32
33
34

120
116
113
109
106

240
232
225
218
212

600
581
563
545
529

80
82
84
86
88

45
44
43
42
41

90
88
86
84
82

225
220
214
209
205

35
36
37
38
39

103
100

97
95
92

206
200
195
189
185

514
500
486
474
462

90
92
94
96
98

40
39
38
38
37

80
78
76
75
74

200
196
192
188
184

40
41
42
43
44

90
88
86
84
82

180
176
172
167
164

450
439
429
419
409

100
102
104
106
108

36
35
35
34
33

72
71
69
68
67

180
178
173
170
167

45
46
47
48
49

80
78
76
75
73

160
157
153
150
147

400
391
383
375
367

110
112
116
120

33
32
31
30

65
64
62
60

164
161
155
150

16

Summary of Contents for WeatherMaker 8000 58YAV

Page 1: ...he unit and other safety precautions that may apply Follow all safety codes In the United States follow all safety codes including the National Fuel Gas Code NFGC NFPA 54 1999 ANSI Z223 1 1999 and the...

Page 2: ...ough 5 before bringing the control or yourself into contact with the furnace Put all used AND new controls into containers before touching ungrounded objects 7 An ESD service kit available from commer...

Page 3: ...changing residential construction practices We require these instructions as a minimum for a safe installation Application of this furnace should be indoors with special attention given to vent sizin...

Page 4: ...allel with or on the downstream side of the unit to avoid condensation in the heat exchangers When installed parallel with a furnace dampers or other means used to control the flow of air must prevent...

Page 5: ...ch they connect The minimum dimension of ducts must not be less than 3 in See Fig 4 AIR DUCTS Step 1 General Requirements The duct system should be designed and sized according to accepted national st...

Page 6: ...HROUGH ROOF 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX INTERIOR HEATED SPACE Minimum opening size is 100 sq in with minimum dimensions of 3 in Minimum of...

Page 7: ...lt should not exceed 1 1 2 in 1 Lay furnace on its back Locate and drill 5 16 in diameter hole in each bottom corner of furnace as shown in Fig 7 2 Install nut on bolt and install bolt and nut in hole...

Page 8: ...shutoff valve Piping should be pressure tested in accordance with local and national plumbing and gas codes before the furnace has been attached If the furnace has been attached it is recommended tha...

Page 9: ...use ONLY a 3 amp fuse of identical size ACCESSORIES 1 Electronic Air Cleaner EAC Two quick connect terminals marked EAC 1 and EAC 2 are provided for EAC connection See Fig 10 These terminals are ener...

Page 10: ...polarity must be maintained for correct operation Thermostat wire connections at R W COM 24V and Y must be made at the 24 v terminal block on the control board The gas service pressure must not exceed...

Page 11: ...C CONDUCTOR ON PCB FIELD WIRING TERMINAL FIELD GROUND EQUIPMENT GROUND FIELD SPLICE PLUG RECEPTACLE L1 L2 L1 BLWR HI LO TO 115VAC FIELD DISCONNECT NOTE 4 EQUIPMENT GROUND SPARE 2 HEAT SPARE 1 COOL NOT...

Page 12: ...reverts to continuous operation after the heating cycle is completed When the thermostat calls for cooling the blower operates on cooling speed When the thermostat is satisfied the blower operates on...

Page 13: ...cteristics b Adjust manifold pressure to obtain input rate 1 Remove regulator adjustment seal cap See Fig 12 2 Turn adjusting screw counterclockwise out to de crease manifold pressure or clockwise in...

Page 14: ...3 3 0 43 3 1 43 3 2 43 3 3 Altitudes 950 43 2 7 43 2 8 43 2 9 43 3 0 43 3 1 2000 975 43 2 6 43 2 7 43 2 8 43 2 9 43 2 9 to 1000 43 2 5 43 2 5 43 2 6 43 2 7 43 2 8 4500 1025 43 2 3 43 2 4 43 2 5 43 2 6...

Page 15: ...0 43 2 5 43 2 6 43 2 7 43 2 8 43 2 9 to 775 43 2 4 43 2 5 43 2 5 43 2 6 43 2 7 800 43 2 2 43 2 3 43 2 4 43 2 5 43 2 5 7000 825 43 2 1 43 2 2 43 2 2 43 2 3 43 2 4 850 48 3 7 43 2 0 43 2 1 43 2 2 43 2 3...

Page 16: ...U S A Only 575 43 2 7 43 2 8 43 2 9 43 3 0 43 3 1 600 43 2 5 43 2 6 43 2 7 43 2 7 43 2 8 9001 625 43 2 3 43 2 4 43 2 4 43 2 5 43 2 6 650 43 2 1 43 2 2 43 2 3 43 2 3 43 2 4 to 675 48 3 7 43 2 0 43 2 1...

Page 17: ...dually block off the return air after the furnace has been operating for a period of at least 5 minutes As soon as the limit has shut off the burners the return air opening should be unblocked By usin...

Page 18: ...us code 31 If hot surface igniter glows when inducer motor is disconnected shut down furnace immediately Determine reason pressure switch did not function properly and correct condition e Turn off 115...

Page 19: ...d Slope ____________ Joints Secure ____________ See Attached Vent Table Instructions CHECKLIST START UP ____________ Gas Input Rate Set Within 2 percent of Rating Plate ____________ Temperature Rise A...

Page 20: ...Training plus hands on the products in our labs can mean increased confidence that really pays dividends in faster troubleshooting fewer callbacks Course descriptions and schedules are in our catalog...

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