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Use care when cutting support rods in filters to protect against
flying pieces and sharp rod ends. Wear safety glasses, gloves,
and appropiate protective clothing. Failure to follow this
caution could result in personsl injury.

For bottom air-return applications, filter may need to be folded to
fit some furnace casing widths. A bottom closure panel is factory
installed in the bottom of the furnace. When bottom return inlet is
desired, remove and discard the bottom closure panel. Two sets of
hardware are needed for furnaces in 24-1/2-in. wide casings using
2 filters for bottom return. All hardware is provided for filter
installation.

NOTE:

Furnaces with a 17-1/2-in. wide casing require an addi-

tional procedure when locating the filter for bottom return-air
application. Field fabricate a sheet metal filler strip 1 X 3 X 24-1/2
in. and install it along side of the filter as shown in Fig. 6. Drive
2 screws through the casing side and into the filler strip to secure
it in place. Filter should rest on the top of the filler strip when
installed.

Never operate unit without a filter or with filter access door
removed. Failure to follow this warning can cause fire,
personal injury, or death.

Step 6—Leveling Legs (If Required)

When the furnace is used with side inlet(s) and leveling legs are
required, refer to Fig. 7, and install field-supplied, corrosion-
resistant 5/16-in. machine bolts and nuts.

NOTE:

The maximum length of the bolt should not exceed 1-1/2

in.

1. Lay furnace on its back. Locate and drill 5/16-in. diameter

hole in each bottom corner of furnace as shown in Fig. 7.

2. Install nut on bolt and install bolt and nut in hole. (Install flat

washer if desired.)

3. Install another nut on other side of furnace base. (Install flat

washer if desired.)

4. Adjust outside nut to provide desired height, and tighten inside

nut to secure arrangement.

Step 7—Gas Piping

Gas piping must be installed in accordance with national and local
codes and all authorities having jurisdiction. In the U.S.A., Refer
to the current edition of the NFGC. Canadian installations must be
installed in accordance with NSCNGPIC.

Refer to Table 4 for the recommended gas pipe size. Risers must
be used to connect to the furnace and the meter.

Fig. 5—Side Filter Arrangement

(Control Removed for Clarity)

A93045

FILTER
RETAINER

WASHABLE

FILTER

Fig. 6—Bottom Filter Arrangement

(Control Removed for Clarity)

A00213

WASHABLE
FILTER

FILTER
SUPPORT

FILTER
RETAINER

17

1

2

-IN. WIDE

CASINGS ONLY:
INSTALL FIELD-SUPPLIED
FILTER FILLER STRIP
UNDER FILTER.

1

24 

1

/

2

3

Table 3—Filter Information (In.)

FURNACE

CASING WIDTH

AIR FILTER LOCATED IN BLOWER

COMPARTMENT

FILTER SIZE*

FILTER TYPE

Side Return

Bottom Return

14-3/16

(1) 16 X 25 X 1†

(1) 14 X 25 X 1

Cleanable

17-1/2

(1) 16 X 25 X 1†

(1) 16 X 25 X 1†

Cleanable

21

(1) 16 X 25 X 1

(1) 20 X 25 X 1†

Cleanable

24-1/2

(1 or 2) 16 X 25 X 1 (1) 24 X 25 X 1†

Cleanable

* Filters may be field modified by cutting filter material and support rods (3) in
filters. Alternate sizes and additional filters may be ordered from your
distributor or dealer.
† Factory-provided with the furnace.

7

Summary of Contents for WeatherMaker 8000 58YAV

Page 1: ...he unit and other safety precautions that may apply Follow all safety codes In the United States follow all safety codes including the National Fuel Gas Code NFGC NFPA 54 1999 ANSI Z223 1 1999 and the...

Page 2: ...ough 5 before bringing the control or yourself into contact with the furnace Put all used AND new controls into containers before touching ungrounded objects 7 An ESD service kit available from commer...

Page 3: ...changing residential construction practices We require these instructions as a minimum for a safe installation Application of this furnace should be indoors with special attention given to vent sizin...

Page 4: ...allel with or on the downstream side of the unit to avoid condensation in the heat exchangers When installed parallel with a furnace dampers or other means used to control the flow of air must prevent...

Page 5: ...ch they connect The minimum dimension of ducts must not be less than 3 in See Fig 4 AIR DUCTS Step 1 General Requirements The duct system should be designed and sized according to accepted national st...

Page 6: ...HROUGH ROOF 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX INTERIOR HEATED SPACE Minimum opening size is 100 sq in with minimum dimensions of 3 in Minimum of...

Page 7: ...lt should not exceed 1 1 2 in 1 Lay furnace on its back Locate and drill 5 16 in diameter hole in each bottom corner of furnace as shown in Fig 7 2 Install nut on bolt and install bolt and nut in hole...

Page 8: ...shutoff valve Piping should be pressure tested in accordance with local and national plumbing and gas codes before the furnace has been attached If the furnace has been attached it is recommended tha...

Page 9: ...use ONLY a 3 amp fuse of identical size ACCESSORIES 1 Electronic Air Cleaner EAC Two quick connect terminals marked EAC 1 and EAC 2 are provided for EAC connection See Fig 10 These terminals are ener...

Page 10: ...polarity must be maintained for correct operation Thermostat wire connections at R W COM 24V and Y must be made at the 24 v terminal block on the control board The gas service pressure must not exceed...

Page 11: ...C CONDUCTOR ON PCB FIELD WIRING TERMINAL FIELD GROUND EQUIPMENT GROUND FIELD SPLICE PLUG RECEPTACLE L1 L2 L1 BLWR HI LO TO 115VAC FIELD DISCONNECT NOTE 4 EQUIPMENT GROUND SPARE 2 HEAT SPARE 1 COOL NOT...

Page 12: ...reverts to continuous operation after the heating cycle is completed When the thermostat calls for cooling the blower operates on cooling speed When the thermostat is satisfied the blower operates on...

Page 13: ...cteristics b Adjust manifold pressure to obtain input rate 1 Remove regulator adjustment seal cap See Fig 12 2 Turn adjusting screw counterclockwise out to de crease manifold pressure or clockwise in...

Page 14: ...3 3 0 43 3 1 43 3 2 43 3 3 Altitudes 950 43 2 7 43 2 8 43 2 9 43 3 0 43 3 1 2000 975 43 2 6 43 2 7 43 2 8 43 2 9 43 2 9 to 1000 43 2 5 43 2 5 43 2 6 43 2 7 43 2 8 4500 1025 43 2 3 43 2 4 43 2 5 43 2 6...

Page 15: ...0 43 2 5 43 2 6 43 2 7 43 2 8 43 2 9 to 775 43 2 4 43 2 5 43 2 5 43 2 6 43 2 7 800 43 2 2 43 2 3 43 2 4 43 2 5 43 2 5 7000 825 43 2 1 43 2 2 43 2 2 43 2 3 43 2 4 850 48 3 7 43 2 0 43 2 1 43 2 2 43 2 3...

Page 16: ...U S A Only 575 43 2 7 43 2 8 43 2 9 43 3 0 43 3 1 600 43 2 5 43 2 6 43 2 7 43 2 7 43 2 8 9001 625 43 2 3 43 2 4 43 2 4 43 2 5 43 2 6 650 43 2 1 43 2 2 43 2 3 43 2 3 43 2 4 to 675 48 3 7 43 2 0 43 2 1...

Page 17: ...dually block off the return air after the furnace has been operating for a period of at least 5 minutes As soon as the limit has shut off the burners the return air opening should be unblocked By usin...

Page 18: ...us code 31 If hot surface igniter glows when inducer motor is disconnected shut down furnace immediately Determine reason pressure switch did not function properly and correct condition e Turn off 115...

Page 19: ...d Slope ____________ Joints Secure ____________ See Attached Vent Table Instructions CHECKLIST START UP ____________ Gas Input Rate Set Within 2 percent of Rating Plate ____________ Temperature Rise A...

Page 20: ...Training plus hands on the products in our labs can mean increased confidence that really pays dividends in faster troubleshooting fewer callbacks Course descriptions and schedules are in our catalog...

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