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Improper installation, adjustment, alteration, service, mainte-
nance, or use can cause carbon monoxide poisoning, explo-
sion, fire, electrical shock, or other conditions which may
cause personal injury or property damage. Consult a qualified
installer, service agency, local gas supplier, or your distribu-
tor or branch for information or assistance. The qualified
installer or agency must use only factory-authorized and
listed kits or accessories when modifying this product. Failure
to follow this warning can cause electrical shock, fire,
personal injury, or death.

For accessory installation details, refer to the applicable instruction
literature.

NOTE:

Remove all shipping brackets and materials before

operating the furnace.

Step 1—Location

GENERAL

Do not install furnace in a corrosive or contaminated atmo-
sphere. Make sure all combustion and circulating air require-
ments are met, in addition to all local codes and ordinances.

Do not use this furnace during construction when adhesives,
sealers, and/or new carpets are being installed. If the furnace
is required during construction, use clean outside air for
combustion and ventilation. Compounds of chlorine and
fluorine when burned with combustion air form acids which
cause corrosion of the heat exchangers and metal vent system.
Some of these compounds are found in paneling and dry wall
adhesives, paints, thinners, masonry cleaning materials, and
many other solvents commonly used in the construction
process. Excessive exposure to contaminated combustion air
will result in safety and performance related problems.

DO NOT install the furnace on its back or sides; safety
control operation will be adversely affected. Never connect
return-air ducts to the back of the furnace. A failure to follow
this warning can cause a fire, personal injury, or death.

This furnace must be installed so the electrical components are
protected from water. This furnace shall not be installed directly on
carpeting, tile, or any combustible material other than wood
flooring.

Locate furnace as close to the chimney/vent and as near the center
of the air distribution system as possible. The furnace should be
installed as level as possible.

Provide ample space for servicing and cleaning. Always comply
with the minimum fire protection clearances shown on the unit
rating plate.

LOCATION RELATIVE TO COOLING EQUIPMENT

The cooling coil must be installed parallel with or on the
downstream side of the unit to avoid condensation in the heat
exchangers. When installed parallel with a furnace, dampers or
other means used to control the flow of air must prevent chilled air
from entering the unit. If the dampers are manually operated, they
must be equipped with means to prevent operation of either unit
unless the damper is in the full-heat or full-cool position.

HAZARDOUS LOCATIONS

Step 2—Air For Combustion and Ventilation

Provisions for adequate combustion and ventilation air must be
provided in accordance with Section 5.3 of the NFGC, Air for
Combustion and Ventilation in the U.S.A., Section 7 of the
NSCNGPIC in Canada, or applicable provisions of the local
building codes, and all authorities having jurisdiction.

Air for combustion must not be contaminated by halogen
compounds, which include fluoride, chloride, bromide, and
iodide. These elements are found in aerosol sprays, deter-
gents, bleaches, cleaning solvents, salts, air fresheners, and
other household products.

All fuel-burning equipment must be supplied with air for combus-
tion of the fuel. Sufficient air MUST be provided to ensure there
will not be a negative pressure in the equipment room or space. In
addition, a positive seal MUST be made between the furnace
cabinet and the return-air duct to prevent pulling air from the
burner area, draft hood relief opening (when applicable), and
blocked vent safeguard opening.

The operation of exhaust fans, kitchen ventilation fans,
clothes dryers, or fireplaces could create a NEGATIVE
PRESSURE CONDITION at the furnace. Make-up air MUST
BE PROVIDED for the ventilation devices, in addition to that
required by the furnace.

The requirements for combustion and ventilation air depend upon
whether the furnace is located in an unconfined or confined space.

UNCONFINED SPACE

An unconfined space has at least 50 cubic ft for each 1000 Btuh of
input for all the appliances (such as furnaces, clothes dryer, water
heaters, etc.) in the space.

If the unconfined space is of unusually tight construction, air for
combustion and ventilation MUST come from either the outdoors

When furnace is installed in a residential garage, it must be
installed so that burners and ignition sources are located a
minimum of 18 in. above floor. The furnace must be located
or protected to avoid physical damage by vehicles. When
furnace is installed in a public garage, airplane hangar, or
other building having a hazardous atmosphere, unit must be
installed in accordance with requirements of National Fire
Protection Association, Inc.

A93044

18-IN. MINIMUM

TO BURNERS

4

Summary of Contents for WeatherMaker 8000 58YAV

Page 1: ...he unit and other safety precautions that may apply Follow all safety codes In the United States follow all safety codes including the National Fuel Gas Code NFGC NFPA 54 1999 ANSI Z223 1 1999 and the...

Page 2: ...ough 5 before bringing the control or yourself into contact with the furnace Put all used AND new controls into containers before touching ungrounded objects 7 An ESD service kit available from commer...

Page 3: ...changing residential construction practices We require these instructions as a minimum for a safe installation Application of this furnace should be indoors with special attention given to vent sizin...

Page 4: ...allel with or on the downstream side of the unit to avoid condensation in the heat exchangers When installed parallel with a furnace dampers or other means used to control the flow of air must prevent...

Page 5: ...ch they connect The minimum dimension of ducts must not be less than 3 in See Fig 4 AIR DUCTS Step 1 General Requirements The duct system should be designed and sized according to accepted national st...

Page 6: ...HROUGH ROOF 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX INTERIOR HEATED SPACE Minimum opening size is 100 sq in with minimum dimensions of 3 in Minimum of...

Page 7: ...lt should not exceed 1 1 2 in 1 Lay furnace on its back Locate and drill 5 16 in diameter hole in each bottom corner of furnace as shown in Fig 7 2 Install nut on bolt and install bolt and nut in hole...

Page 8: ...shutoff valve Piping should be pressure tested in accordance with local and national plumbing and gas codes before the furnace has been attached If the furnace has been attached it is recommended tha...

Page 9: ...use ONLY a 3 amp fuse of identical size ACCESSORIES 1 Electronic Air Cleaner EAC Two quick connect terminals marked EAC 1 and EAC 2 are provided for EAC connection See Fig 10 These terminals are ener...

Page 10: ...polarity must be maintained for correct operation Thermostat wire connections at R W COM 24V and Y must be made at the 24 v terminal block on the control board The gas service pressure must not exceed...

Page 11: ...C CONDUCTOR ON PCB FIELD WIRING TERMINAL FIELD GROUND EQUIPMENT GROUND FIELD SPLICE PLUG RECEPTACLE L1 L2 L1 BLWR HI LO TO 115VAC FIELD DISCONNECT NOTE 4 EQUIPMENT GROUND SPARE 2 HEAT SPARE 1 COOL NOT...

Page 12: ...reverts to continuous operation after the heating cycle is completed When the thermostat calls for cooling the blower operates on cooling speed When the thermostat is satisfied the blower operates on...

Page 13: ...cteristics b Adjust manifold pressure to obtain input rate 1 Remove regulator adjustment seal cap See Fig 12 2 Turn adjusting screw counterclockwise out to de crease manifold pressure or clockwise in...

Page 14: ...3 3 0 43 3 1 43 3 2 43 3 3 Altitudes 950 43 2 7 43 2 8 43 2 9 43 3 0 43 3 1 2000 975 43 2 6 43 2 7 43 2 8 43 2 9 43 2 9 to 1000 43 2 5 43 2 5 43 2 6 43 2 7 43 2 8 4500 1025 43 2 3 43 2 4 43 2 5 43 2 6...

Page 15: ...0 43 2 5 43 2 6 43 2 7 43 2 8 43 2 9 to 775 43 2 4 43 2 5 43 2 5 43 2 6 43 2 7 800 43 2 2 43 2 3 43 2 4 43 2 5 43 2 5 7000 825 43 2 1 43 2 2 43 2 2 43 2 3 43 2 4 850 48 3 7 43 2 0 43 2 1 43 2 2 43 2 3...

Page 16: ...U S A Only 575 43 2 7 43 2 8 43 2 9 43 3 0 43 3 1 600 43 2 5 43 2 6 43 2 7 43 2 7 43 2 8 9001 625 43 2 3 43 2 4 43 2 4 43 2 5 43 2 6 650 43 2 1 43 2 2 43 2 3 43 2 3 43 2 4 to 675 48 3 7 43 2 0 43 2 1...

Page 17: ...dually block off the return air after the furnace has been operating for a period of at least 5 minutes As soon as the limit has shut off the burners the return air opening should be unblocked By usin...

Page 18: ...us code 31 If hot surface igniter glows when inducer motor is disconnected shut down furnace immediately Determine reason pressure switch did not function properly and correct condition e Turn off 115...

Page 19: ...d Slope ____________ Joints Secure ____________ See Attached Vent Table Instructions CHECKLIST START UP ____________ Gas Input Rate Set Within 2 percent of Rating Plate ____________ Temperature Rise A...

Page 20: ...Training plus hands on the products in our labs can mean increased confidence that really pays dividends in faster troubleshooting fewer callbacks Course descriptions and schedules are in our catalog...

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