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Fig. 11—Furnace Wiring Diagram

A00304

PCB

BLOWER OFF DELAY

SELECTION CHART

90 SEC

135 SEC

180 SEC

225 SEC

GVR

HI/LO

RELAY

SEC-1

SEC-2

PL1

3 2 1

6 5 4
9 8 7

LED

TEST/TWIN

BLOWER

OFF

DELAY

G
R
Y

W
C

HUM

HSIR

IDR

BLWR

BLOWER

SPEED

SELECT

FU1

COOL

HEAT

L2

PL3

PL2

VAC

120

L1

PR1

1

2

1
2
3

PR2

24 VAC-3A

FUSE

SPARE-2

SPARE-1

EAC-1

EAC-2

C

1.

5

 A

M

P

1

2

PL5

WHT

BLK

WHT

WHT

BL

K

BL

K

HSI

BLK

WHT

WHT   (COM)

RED   (LO)

BLU (MED LO)

NOTE #7

OL

START

BLWM

YEL (MED HI)

BLK  (HI)

BRN

BRN

TR

A

N

BLU

RED

BLK

WHT

WHT (COM)

CAP

RED

RED

ORN

FUSED DISCONNECT

SWITCH (WHEN REQ’D)

NOTE #4

FU2

BLK

WHT

JB

LEGEND

ALS

AUXILIARY LIMIT SWITCH, OVERTEMP. -MANUAL RESET, SPST-(N.C.)

BLWR

BLOWER MOTOR RELAY, SPST-(N.O.)

BLWM BLOWER MOTOR
BVSS

BLOCKED VENT SHUTOFF SWITCH, SPST - (N.C.)

CAP

CAPACITOR

CPU

MICROPROCESSOR AND CIRCUITRY

DSS

DRAFT SAFEGUARD SWITCH

EAC-1

ELECTRONIC AIR CLEANER CONNECTION (115 VAC 1.5 AMP MAX.)

EAC-2

ELECTRONIC AIR CLEANER CONNECTION (COMMON)

FL

FUSIBLE LINK

FRS

FLAME ROLLOUT SW. -MANUAL RESET, SPST-(N.C.)

FSE

FLAME PROVING ELECTRODE

FU1

FUSE, 3 AMP, AUTOMOTIVE BLADE TYPE, FACTORY INSTALLED

FU2

FUSE OR CIRCUIT BREAKER CURRENT INTERRUPT DEVICE
(FIELD INSTALLED & SUPPLIED)

GV

GAS VALVE-REDUNDANT OPERATORS

GVR

GAS VALVE RELAY, DPST-(N.O.)

HI/LO

BLOWER MOTOR SPEED CHANGE RELAY, SPDT

HSI

HOT SURFACE IGNITOR (115 VAC)

HSIR

HOT SURFACE IGNITOR RELAY, SPST-(N.O.)

HUM

24VAC HUMIDIFIER CONNECTION (.5 AMP. MAX.)

IDM

INDUCED DRAFT MOTOR

IDR

INDUCED DRAFT RELAY, SPST-(N.O.)

ILK

BLOWER ACCESS PANEL INTERLOCK SWITCH, SPST-(N.O.)

JB

JUNCTION BOX

LED

LIGHT-EMITTING DIODE FOR STATUS CODES

LGPS

LOW GAS PRESSURE SWITCH, SPST-(N.O.)

LS

LIMIT SWITCH, AUTO RESET, SPST(N.C.)

OL

AUTO-RESET INTERNAL MOTOR OVERLOAD TEMP. SW.

PCB

PRINTED CIRCUIT BOARD

PL1

9-CIRCUIT CONNECTOR

PL2

2-CIRCUIT PCB CONNECTOR

PL3

3-CIRCUIT IDM CONNECTOR

PL5

2-CIRCUIT HSI/PCB CONNECTOR

PRS

PRESSURE SWITCH, SPST-(N.O.)

TEST/TWIN

COMPONENT TEST & TWIN TERMINAL

TRAN

TRANSFORMER-115VAC/24VAC

JUNCTION

UNMARKED TERMINAL

PCB TERMINAL

FACTORY WIRING (115VAC)

FACTORY WIRING (24VAC)

FIELD WIRING (115VAC)

FIELD WIRING (24VAC)

CONDUCTOR ON PCB

FIELD WIRING TERMINAL

FIELD GROUND

EQUIPMENT GROUND

FIELD SPLICE

PLUG RECEPTACLE

L1

L2

L1

BLWR

HI/LO

TO 115VAC FIELD DISCONNECT

NOTE #4

EQUIPMENT GROUND

SPARE-2

HEAT

SPARE-1

COOL

NOTE #7

COM

HSIR

EAC-1

START

OL

COM

HI

MED HI

MED LO

LO

BLWM

SCHEMATIC DIAGRAM

(NATURAL GAS & PROPANE)

EAC-2

1

1

HSI

2

PL5

2

PL2

3 PL3

PR2

115VAC

PR1

TRAN

24VAC

1

2

IDR

TEST/TWIN

FU1

NOTE #6

CAP

L2

PL1

8

FSE

9

6

5

CPU

HSIR

IDR

BLWR

Y

G

C

R

W

GVR-2

SEC-1

HI/LO

GVR

SEC-2

NOTES:

322869-101 REV. H

1. If any of the original equipment wire is replaced use wire rated for 105

°

C.

2. Inducer (IDM) and blower (BLWM) motors contain internal auto-reset thermal overload switches (OL).
3. Blower motor speed selections are for average conditions, see installation instructions for details on

optimum speed selection.

4. Use only copper wire between the disconnect switch and the furnace junction box (JB).
5. This wire must be connected to furnace sheetmetal for control to detect flame.
6. Replace only with a 3 amp fuse.
7. Yellow lead not on all motors.
8. Blower-on delay, gas heating 45 seconds, cooling or heat pump 2 seconds.
9. Blower-off delay, gas heating 90, 135, 180 or 225 seconds, cooling or heat pump 90 seconds.

(135 seconds only on some models)

10. Ignition-lockout will occur after four consecutive unsuccessful trials-for-ignition. Control will auto-reset

after three hours.

11. When used, auxiliary limit switch (ALS) is on some downflow models only. When used, FL is on

upflow models only.

12. Some models may have spade quick connect terminals.
13. Factory connected when LGPS is not used.
14. Factory connected when BVSS is not used. BVSS used when Chimney Adapter Accessory Kit is

installed.

15. Gas valve leads are interchangeable on single stage valves.

BL

K

OM

SW2

SW1

OM

3

4

7

1

OM

HUM

IDM

ILK

DSS

BVSS

PRS

ILK

L1

NEUTRAL

IDM

(WHEN USED)

NOTE #14

NOT USED

NOT USED

NOT USED

FSE

BLU

PRS

DSS

BVSS

(WHEN USED)

NOTE #14

WHT

LS

FL

(NOT ON ALL MODELS)

NOTE #9

FRS1

FRS2

LS

FL

NOTE #12

ORN

ORN

ORN

ALS

(WHEN USED)

ORN

NOTE #11

LGPS

(WHEN USED)

NOTE #13

NOTE #14

NOTE #11

2

GVR-1

NOTE #14

ALS

(WHEN USED)

(WHEN USED)

NOTE #13

LGPS

(WHEN USED)

NOTE #13

YEL

FRS1

FRS2

(WHEN USED) NOTE #11

GRN/YEL

GRN/YEL

GND

NOTE #5

GRN/YEL

NOTE #5

GRN/YEL

NOTE #15

NOTE #15

GV

GV

11

Summary of Contents for WeatherMaker 8000 58YAV

Page 1: ...he unit and other safety precautions that may apply Follow all safety codes In the United States follow all safety codes including the National Fuel Gas Code NFGC NFPA 54 1999 ANSI Z223 1 1999 and the...

Page 2: ...ough 5 before bringing the control or yourself into contact with the furnace Put all used AND new controls into containers before touching ungrounded objects 7 An ESD service kit available from commer...

Page 3: ...changing residential construction practices We require these instructions as a minimum for a safe installation Application of this furnace should be indoors with special attention given to vent sizin...

Page 4: ...allel with or on the downstream side of the unit to avoid condensation in the heat exchangers When installed parallel with a furnace dampers or other means used to control the flow of air must prevent...

Page 5: ...ch they connect The minimum dimension of ducts must not be less than 3 in See Fig 4 AIR DUCTS Step 1 General Requirements The duct system should be designed and sized according to accepted national st...

Page 6: ...HROUGH ROOF 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX 1 SQ IN PER 1000 BTUH IN DOOR OR WALL 12 MAX INTERIOR HEATED SPACE Minimum opening size is 100 sq in with minimum dimensions of 3 in Minimum of...

Page 7: ...lt should not exceed 1 1 2 in 1 Lay furnace on its back Locate and drill 5 16 in diameter hole in each bottom corner of furnace as shown in Fig 7 2 Install nut on bolt and install bolt and nut in hole...

Page 8: ...shutoff valve Piping should be pressure tested in accordance with local and national plumbing and gas codes before the furnace has been attached If the furnace has been attached it is recommended tha...

Page 9: ...use ONLY a 3 amp fuse of identical size ACCESSORIES 1 Electronic Air Cleaner EAC Two quick connect terminals marked EAC 1 and EAC 2 are provided for EAC connection See Fig 10 These terminals are ener...

Page 10: ...polarity must be maintained for correct operation Thermostat wire connections at R W COM 24V and Y must be made at the 24 v terminal block on the control board The gas service pressure must not exceed...

Page 11: ...C CONDUCTOR ON PCB FIELD WIRING TERMINAL FIELD GROUND EQUIPMENT GROUND FIELD SPLICE PLUG RECEPTACLE L1 L2 L1 BLWR HI LO TO 115VAC FIELD DISCONNECT NOTE 4 EQUIPMENT GROUND SPARE 2 HEAT SPARE 1 COOL NOT...

Page 12: ...reverts to continuous operation after the heating cycle is completed When the thermostat calls for cooling the blower operates on cooling speed When the thermostat is satisfied the blower operates on...

Page 13: ...cteristics b Adjust manifold pressure to obtain input rate 1 Remove regulator adjustment seal cap See Fig 12 2 Turn adjusting screw counterclockwise out to de crease manifold pressure or clockwise in...

Page 14: ...3 3 0 43 3 1 43 3 2 43 3 3 Altitudes 950 43 2 7 43 2 8 43 2 9 43 3 0 43 3 1 2000 975 43 2 6 43 2 7 43 2 8 43 2 9 43 2 9 to 1000 43 2 5 43 2 5 43 2 6 43 2 7 43 2 8 4500 1025 43 2 3 43 2 4 43 2 5 43 2 6...

Page 15: ...0 43 2 5 43 2 6 43 2 7 43 2 8 43 2 9 to 775 43 2 4 43 2 5 43 2 5 43 2 6 43 2 7 800 43 2 2 43 2 3 43 2 4 43 2 5 43 2 5 7000 825 43 2 1 43 2 2 43 2 2 43 2 3 43 2 4 850 48 3 7 43 2 0 43 2 1 43 2 2 43 2 3...

Page 16: ...U S A Only 575 43 2 7 43 2 8 43 2 9 43 3 0 43 3 1 600 43 2 5 43 2 6 43 2 7 43 2 7 43 2 8 9001 625 43 2 3 43 2 4 43 2 4 43 2 5 43 2 6 650 43 2 1 43 2 2 43 2 3 43 2 3 43 2 4 to 675 48 3 7 43 2 0 43 2 1...

Page 17: ...dually block off the return air after the furnace has been operating for a period of at least 5 minutes As soon as the limit has shut off the burners the return air opening should be unblocked By usin...

Page 18: ...us code 31 If hot surface igniter glows when inducer motor is disconnected shut down furnace immediately Determine reason pressure switch did not function properly and correct condition e Turn off 115...

Page 19: ...d Slope ____________ Joints Secure ____________ See Attached Vent Table Instructions CHECKLIST START UP ____________ Gas Input Rate Set Within 2 percent of Rating Plate ____________ Temperature Rise A...

Page 20: ...Training plus hands on the products in our labs can mean increased confidence that really pays dividends in faster troubleshooting fewer callbacks Course descriptions and schedules are in our catalog...

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