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18

4.4 - compressor electrical data 30XaV-ZE

compressor

Voltage / frequency 

assigned

I nom*

I Max (Un)**

Mha

cosine Phi max **

06TSA186

380V-60Hz

108

142

151

0.91

06TTA266

380V-60Hz

157

199

211

0.92

06TTA301

380V-60Hz

176

223

237

0.92

06TTA356

380V-60Hz

224

270

287

0.92

06TUA483

380V-60Hz

260

360

374

0.92

06TUA554

380V-60Hz

285

395

424

0.92

Average value for the range (unit at Eurovent conditions)

**  Value at maximum capacity and nominal voltage (380 V) 

  

 

MHA      Maximum compressor operating current, limited by the unit (current given for maximum capacity at 360 V)

4.5 - compressor usage per circuit(a, B)

compressor

30XaV-ZE

401

501

551

651

701

851

901

06TSA186

B

06TTA266

A

AB

06TTA301

AB

06TTA356

AB

B

06TUA483

A

AB

06TUA554

AB

• 

 30XAV-ZE 0401 to 0551 units have a single power connection point located 

immediately upstream of the main switch(es). Standard units 0651 to 0901, 

have two power connection points located in the immediate upstream of the 

main switches. 

• 

With the exception of size 0401 and the units that are equipped with 81 and 

70D options, anti short-circuits device is not provided as standard. It must 

be installed at the facility in accordance with the instructions given in this 

document.

• 

The compressor and condenser fan motors are controlled and protected by 

variable frequency drives installed on the machine frame.

• 

The electrical control box contains:

 

-

A main disconnect switch for the entire machine for 0501 and 0551 sizes. 

A disconnect switch for each refrigeration circuit for 0401 and 0651 to 

0901 sizes.

 

-

All or part of the protection equipment against short-circuits for the 

circuits inside the machine

*

 

-

Switch gear and protection for heaters and hydraulic pumps 

 

-

Control devices.

•  field connections:

• 

All connections to the system and the electrical installations must be in 

accordance with all applicable codes.

• 

The Carrier 30XAV-ZE units are designed and built to ensure conformance 

with these codes. The recommendations of European standard EN 60204-1 

(corresponds to IEC 60204-1) (machine safety - electrical machine 

components - part 1: General regulations) are specifically taken into 

account, when designing the electrical equipment**.

•  Appendix B of standard EN 60204-1 specifies the electrical characteristics 

used for the operation of the machines. Those specified below are applied 

to 30XAV-ZE units in addition to other information given in this document: 

1.     

Physical environment***; The classification of the environment is specified in  

         standard EN 60721 (equivalent to IEC 60721):

 

-

Outdoor installation

 

-

Ambient temperature range: Minimum temperature -20 °C up to +48 °C.

 

-

Altitude: Lower than or equal to 2000 m

 

-

Presence of hard solid: Class 4S2 (no significant dust present) 

 

-

Presence of corrosive and polluting substances, class 4C2 (negligible)

2.     Power supply frequency variation: ± 2 Hz

3.     The neutral (N) line must not be connected directly to the unit  

        (if necessary use a transformer).

4.     Overcurrent protection of the power supply conductors is not provided with  

        the unit.

5.     The factory installed disconnect switch(es)/circuit breaker(s) is (are)  

        of a type suitable for power interruption in accordance with EN 60947-3     

        (corresponds to IEC 60947-3).

6.     The units are designed for connection to TN systems (IEC 60364). In     

         IT systems the use of noise filters integrated into the variable frequency  

     drive(s) makes machine use unsuitable. In addition, the short-circuit holding  

         current characteristics are modified. Provide a local earth, consult  

     competent local organisations to complete the electrical installation.

7.     Electromagnetic environment: Classification of the electromagnetic     

 

         environment is described in standard EN 61800-3 (corresponds to  

         IEC 61800-3):

 

         -   Immunity to external interference defined by the second environment****

 

         -   Interference emission as defined in category C3

• 

The harmonic currents generated by the variable frequency drives 

integrated in the 30XAV-ZE unit are a source of interference. An analysis 

may be required to verify if these interferences exceed the compatibility 

limits of the other devices connected to the same power supply network. 

The compatibility levels inside an electrical installation, that must be met at 

the in-plant coupling point (IPC) to which other loads are connected are 

described in standard 61000-2-4.

• 

 Two characteristics are required for this analysis:

 

-

The short-circuit ratio (Rsce) of the installation calculated at the in-plant 

coupling point (IPC).

 

-

The total harmonic current distortion rate (THDI), calculated for the 

machine at maximum capacity.

• 

Leakage currents: If protection by monitoring the leakage currents is 

necessary to ensure the safety of the installation, the presence of additional 

leakage currents introduced by the use of variable frequency drives in the 

unit must be considered. In particular these protection devices shall be of 

reinforced immunity types and have a threshold not lower than 150 mA.

       noTE: If particular aspects of an actual installation do not conform to  

       the conditions described above, or if there are other conditions which  

       should be considered, always contact your local carrier  

       representative.

*      Depending on the size or options selected for the machine

**     Generally the recommendations of IEC 60364 are accepted as compliance   

with the requirements of the installation directives. Conformance with  

EN 60204-1 is the best means of ensuring compliance with the Machinery  

Directive.

***   The required protection level for this class is IP43BW (according to 

reference document IEC 60529). All 30XAV-ZE units are IP44CW and fulfil 

this protection condition.

****  Example of installations of the second environment: Industrial zones,     

technical locations supplied from a dedicated transformer

†      Category C3 is suitable for use in an industrial environment and is not  

designed for use in a public low-voltage system that supplies residential  

locations. As an option, conformity with category C2 permits this type of  

installation.

Electrical data notes and operating conditions for 30XaV-ZE units 

Summary of Contents for AquaForce PUREtec 30XAV-ZE 401

Page 1: ...ariable Speed Air Cooled Screw Chillers AquaForce PUREtec with R1234ze E 30XAV ZE 401 901 nominal cooling capacity 400 900 kW 50 hz Original document InsTallaTIon oPEraTIon and MaInTEnancE InsTrUcTIon...

Page 2: ...CAL CONNECTION 19 5 1 Power supply 19 5 2 Voltage phase imbalance 19 5 3 Power connection disconnect switch 19 5 4 Recommended wire sections 19 5 5 Power cable entry 19 5 6 Field control wiring 20 5 7...

Page 3: ...31 9 10 Fans 31 9 11 Electronic expansion valve EXV 32 9 12 Moisture indicator 32 9 13 Filter drier 32 9 14 Sensors 32 9 15 Service valve option 92 33 9 16 Variable frequency drive 33 10 options 34 1...

Page 4: ...oom installation Local building codes and safety standards shall be followed In absence of local codes and standards please refer to EN 378 2012 Safety requirements for substances classified A2 or to...

Page 5: ...the refrigerant using a proper refrigerant reclaim device and reclaim cylinders The units can also be lifted with slings using only the designated lifting points marked on the unit Use slings with the...

Page 6: ...lue Reactivate HP soft See dedicated Quick test function CAUTION If the test leads to replacing the pressure switch it is necessary to recover the refrigerant charge these pressure switches are not in...

Page 7: ...n equipment failure carry out a refrigerant analysis at a specialist laboratory If required change the refrigerant following a procedure such as that described in NF E29 795 If the refrigerant circuit...

Page 8: ...d with dry nitrogen Refrigerant in contact with an open flame produces toxic gases The necessary protection equipment must be available and appropriate fire extinguishers for the system and the refrig...

Page 9: ...use of any other refrigerant may expose users and operators to unexpected risks Do not attempt to remove refrigerant circuit components or fittings while the machine is under pressure or while it is...

Page 10: ...ems and they do not require earthquake resistance Earthquake resistance has not been verified CAUTION Only use slings at the designated lifting points which are marked on the unit Before siting the un...

Page 11: ...the protection of moving parts Verify the accessibility for maintenance or repair and to check the piping Verify the status of the valves Verify the quality of the thermal insulation and of the vapou...

Page 12: ...he space required Legend All dimensions are given in mm Required clearances for maintenance see note Recommended space for evaporator tube removal Water inlet for standard unit For options 100A 100C 1...

Page 13: ...e close to walls please refer to chapters 3 8 3 9 Distance to the wall of this document to determine the space required Legend All dimensions are given in mm Required clearances for maintenance see no...

Page 14: ...hapters 3 8 3 9 Distance to the wall of this document to determine the space required Legend All dimensions are given in mm Required clearances for maintenance see note Recommended space for evaporato...

Page 15: ...sory supplied loose at the time of purchase can be added NOTES Drawings are not contractually binding Before designing an installation consult the certified dimensional drawings available on request F...

Page 16: ...rol Minimum capacity 10 10 10 10 10 10 10 Condensers All aluminium Micro Channel Heat Exchanger MCHE Fans Standard unit Axial FLYING BIRD IV fans with rotating shroud Quantity 9 10 12 14 16 18 20 Maxi...

Page 17: ...eration with maximum unit power input Values obtained at operation with maximum unit power input Values given on the unit nameplate When the machines are equipped with two power supplies circuit 1 is...

Page 18: ...transformer 4 Overcurrent protection of the power supply conductors is not provided with the unit 5 The factory installed disconnect switch es circuit breaker s is are of a type suitable for power in...

Page 19: ...s to the general disconnect isolator switch are designed for the number and type of wires listed in column 2 of the table on the next page The calculations are based on the maximum machine current see...

Page 20: ...01 2x240 1x185 260 XLPE 2x185 450 PVC 501 2x240 1x240 280 XLPE 2x240 480 PVC 551 2x240 1x240 250 XLPE 2x185 350 XLPE 651 2x240 2x240 1x150 1x150 260 XLPE 2x185 2x185 550 PVC 701 2x240 2x240 1 x 240 1...

Page 21: ...be protected against freeze by using a freeze protection solution by the installer For start ups with air temperature below 5 C the machine must be equipped with option 41A Evaporator water temperatu...

Page 22: ...upied mode 6 5 System minimum water volume Whichever the system the water loop minimum capacity is given by the formula Capacity Cap kW x N litres Application N Normal air conditioning 3 25 Process ty...

Page 23: ...ne month the complete circuit must be placed under nitrogen charge to avoid any risk of corrosion by differential aeration CAUTION Filling completing and draining the water circuit charge must be done...

Page 24: ...93 3 Relief valve 4 Available pressure water pump 5 Water drain valve 6 Flow switch for the evaporator 7 Evaporator 8 Evaporator heater for freeze protection option 41A 41B 9 Heater for freeze protect...

Page 25: ...ow mandatory Elbow mandatory Elbow mandatory For installation that requires thicker insulation it is advised to use a pipe reduction or an elbow to avoid the closest component When straight pipe is no...

Page 26: ...tected by an antifreeze solution and will not be used during freezing weather conditions draining of the cooler and outdoor piping is mandatory Damage due to freezing is not covered by the warranty 7...

Page 27: ...h unit controls its own water pump If there is only one common pump and in cases with variable flow isolation valves must be installed on each unit They will be activated at the opening and closing co...

Page 28: ...r flow is limited Low pressure pumps options 116T 116U High pressure pumps options 116R 116S Available static pressure kPa Available static pressure kPa Flow rate L s Flow rate L s 0 20 40 60 80 100 1...

Page 29: ...ity calculations Units with hydronic module enable direct monitoring of flow rate and cooling capacity through IHM refer to 30XAV ZE control manual Fluid pressure is measured by pressure sensors fitte...

Page 30: ...ns or to complement them follow the guidance programmes of EN 378 If they exist follow local professional recommendations Regularly inspect the condition of the coating paint to detect blistering resu...

Page 31: ...id line valve a filter drier two EXVs a plate heat exchanger as well as protection devices seal or valve At the condenser outlet a part of the liquid is expanded via the secondary EXV in one of the he...

Page 32: ...s 6 Nominal input frequency Hz 50 Nominal voltage V 400 Number of phases 3 Motor included in the application domain of the regulation 640 2009 amendment 4 2014 NO Sales leaflet for exemption Article 1...

Page 33: ...quency drive that allows adjustment the capacity of the compressor by varying the speed of the motor within the frequency range of 27 5 60 Hz Variable speed is produced by generating a controlled volt...

Page 34: ...water column evaporator side typically high buildings 401 901 Reversed evaporator water connections 107 Evaporator with reversed water inlet outlet Easy installation on sites with specific requirement...

Page 35: ...901 EMC classification C2 as per EN 61800 3 282 Additional RFI filters on the unit power line Reduces electromagnetic interferences Increase the variable frequency drive VFD immunity level according...

Page 36: ...ion change Removal or dismantling of the HVAC unit Any intervention due to a missed established mainte nance operation Any intervention covered by the warranty 11 STANDARD MAINTENANCE To ensure optima...

Page 37: ...t be applied during an intervention that requires the removal of the power conductors connected to the compressor supply terminals 1 Application torque for tightening the clamp 2 Avoid contact between...

Page 38: ...ng the pressure at the filter service port and the oil pressure port The difference in these two pressures will be the pressure drop across the filter check valve and solenoid valve The pressure drop...

Page 39: ...s been sized and installed properly Unit ground wire has been connected Electrical circuit protection has been sized and installed properly All terminals are tight All cables and thermistors have been...

Page 40: ...il corrective measures have been taken Check evaporator water loop Water loop volume litres Calculated volume litres 3 25 liters nominal kW capacity for air conditioning 6 5 liters nominal kW capacity...

Page 41: ...he temperatures and pressures have stabilised record the following Evaporator entering water Evaporator leaving water Ambient temperature Circuit A suction pressure Circuit B suction pressure Circuit...

Page 42: ...42...

Page 43: ...43...

Page 44: ...com www certiflash com Order No 10159 07 2016 Supersedes order No New Manufacturer Carrier SCS Montluel France Manufacturer reserves the right to change any product specifications without notice Prin...

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