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34

10 - oPTIons 

options

no.

description

avantages

Utilisation

IP54 control box

20A

Increased leak tightness of control boxes

Protects the inside of the electrical box from dusts and sand. 

In general this option is recommended for installations in 

polluted environments

401-901

Grilles and enclosure panels

23

Metal grilles on the 4 unit sides, plus side 

enclosure panels at each end of the coil

Improves aesthetics, protection against intrusion to the unit 

interior, coil and piping protection against impacts.

401-901

Enclosure panels

23A

Side enclosure panels at each end of the coil

Improves aesthetics, coil and piping protection against 

impacts.

401-901

Evaporator freeze protection

41A

Electric resistance heater on the evaporator and 

discharge valve

Evaporator freeze protection down to -20°C outside 

temperature

401-901

Evap.and hydraulic mod. freeze 

protection

41B

Electric resistance heater on evaporator, 

discharge valve and hydronic module

Evaporator and hydronic module freeze protection down to 

-20°C outside temperature

Sizes 401-901 

only

Master/slave operation

58

Unit equipped with supplementary water outlet 

temperature sensor kit to be field-installed 

allowing master/slave operation of two units 

connected in parallel

Optimised operation of two chillers connected in parallel with 

operating time equalisation

401-901

Fuses on main disconnect 

switch

70D

Factory installed additional fuses, one per each 

phase, to protect main switch and associated 

cables from over-current flow (Note: frequency 

drives and electronic boards are protected 

as standard by dedicated fuses. Option 70D 

recommended when compliant protection 

devices on field not present)

No need for separate fuse box. Save time and money on site 

installation and avoid additional space requirement

501-901 

(standard on 

size 401)

Single power connection point 81

Unit power connection via one main supply 

connection (include option 70D)

Quick and easy installation

651-901

Evaporator and Pump/s with 

aluminium jacket

88A

Evaporator and Pumps covered with an 

aluminium sheet for thermal insulation 

protection

Improved resistance to aggressive climate conditions

Sizes 401/501 

only

Service valve set

92

Liquid line valve (evaporator inlet), compressor 

suction and discharge line valves and 

economiser line valve

Allow isolation of various refrigerant circuit components for 

simplified service and maintenance

401-901

Compressor discharge valves

93A

Shut-off valve on the compressor discharge 

piping

Simplified maintenance

401-901

Evaporator with one pass less 100C

Evaporator with one pass on the water side. 

Evaporator inlet and outlet on opposite sides. 

Easy to install, depending on site. Reduced pressure drops

401-901

21 bar evaporator

104

Reinforced evaporator for extension of the 

maximum water-side service pressure to 21 bar 

(standard 10 bar)

Covers applications with a high water column evaporator side 

(typically high buildings)

401-901

Reversed evaporator water 

connections

107

Evaporator with reversed water inlet/outlet

Easy installation on sites with specific requirements

Sizes 401/501/

701/851/901 

only

HP single-pump hydronic 

module

116R

Complete hydronic module equipped with 

water filter, 

relief valve, one high pressure pump 

and drain valve. For more details, refer to the 

dedicated chapter (expansion tank not included)

Easy and fast installation (plug & play)

Sizes 401/501 

only

HP dual-pump hydronic module 116S

Complete hydronic module equipped with water 

filter, 

relief valve,  two high pressure pumps 

and drain valve. For more details, refer to the 

dedicated chapter (expansion tank not included)

Easy and fast installation (plug & play). Increased system 

reliability

Sizes 401/501 

only

LP single-pump hydronic 

module

116T

Complete hydronic module equipped with 

water filter, 

relief valve,  one low pressure pump 

and drain valve. For more details, refer to the 

dedicated chapter (expansion tank not included)

Easy and fast installation (plug & play)

Sizes 401/501 

only

LP dual-pump hydronic module 116U

Complete hydronic module equipped with 

water filter, 

relief valve, two low pressure pumps 

and drain valve. For more details, refer to the 

dedicated chapter (expansion tank not included)

Easy and fast installation (plug & play). Increased system 

reliability

Sizes 401/501 

only

J-Bus gateway

148B

Two-directional communication board 

complying with JBus protocol

Connects the unit by communication bus to a building 

management system 

401-901

Lon gateway

148D

Two-directional communication board 

complying with Lon Talk protocol

Connects the unit by communication bus to a building 

management system 

401-901

Bacnet over IP gateway

149

Two-directional high-speed communication 

using BACnet protocol over Ethernet network 

(IP)

Easy and high-speed connection by ethernet line to a 

building management system. Allows access to multiple unit 

parameters

401-901

Energy Management Module

156

Control board with additional inputs/outputs. 

See Energy Management Module option 

chapter

Extended remote control capabilities (Set-point reset, ice 

storage end, demand limits, boiler on/off command...)

401-901

Leak detection

159

0-10 V signal to report any refrigerant leakage 

in the unit directly on the controlller (the 

leak detector itself must be supplied by the 

customer)

Immediate customer notification of refrigerant losses to the 

atmosphere, allowing timely corrective actions

401-901

Dual relief valves installed w/ 

3-way valve

194

Three-way valve upstream of the relief valves on 

the evaporator and the oil separator

Valve replacement and inspection facilitated without 

refrigerant loss. Comforms to European standard EN378/

BGVD4

401-901

Compliance with Swiss 

regulations

197

Additional tests on the water heat exchangers: 

supply (additional of PED documents) 

supplementary certificates and test 

certifications

Conformance with Swiss regulations

401-901

Compliance with Russian 

regulations

199

GOST certification

Conformance with Russian regulations

401-901

Summary of Contents for AquaForce PUREtec 30XAV-ZE 401

Page 1: ...ariable Speed Air Cooled Screw Chillers AquaForce PUREtec with R1234ze E 30XAV ZE 401 901 nominal cooling capacity 400 900 kW 50 hz Original document InsTallaTIon oPEraTIon and MaInTEnancE InsTrUcTIon...

Page 2: ...CAL CONNECTION 19 5 1 Power supply 19 5 2 Voltage phase imbalance 19 5 3 Power connection disconnect switch 19 5 4 Recommended wire sections 19 5 5 Power cable entry 19 5 6 Field control wiring 20 5 7...

Page 3: ...31 9 10 Fans 31 9 11 Electronic expansion valve EXV 32 9 12 Moisture indicator 32 9 13 Filter drier 32 9 14 Sensors 32 9 15 Service valve option 92 33 9 16 Variable frequency drive 33 10 options 34 1...

Page 4: ...oom installation Local building codes and safety standards shall be followed In absence of local codes and standards please refer to EN 378 2012 Safety requirements for substances classified A2 or to...

Page 5: ...the refrigerant using a proper refrigerant reclaim device and reclaim cylinders The units can also be lifted with slings using only the designated lifting points marked on the unit Use slings with the...

Page 6: ...lue Reactivate HP soft See dedicated Quick test function CAUTION If the test leads to replacing the pressure switch it is necessary to recover the refrigerant charge these pressure switches are not in...

Page 7: ...n equipment failure carry out a refrigerant analysis at a specialist laboratory If required change the refrigerant following a procedure such as that described in NF E29 795 If the refrigerant circuit...

Page 8: ...d with dry nitrogen Refrigerant in contact with an open flame produces toxic gases The necessary protection equipment must be available and appropriate fire extinguishers for the system and the refrig...

Page 9: ...use of any other refrigerant may expose users and operators to unexpected risks Do not attempt to remove refrigerant circuit components or fittings while the machine is under pressure or while it is...

Page 10: ...ems and they do not require earthquake resistance Earthquake resistance has not been verified CAUTION Only use slings at the designated lifting points which are marked on the unit Before siting the un...

Page 11: ...the protection of moving parts Verify the accessibility for maintenance or repair and to check the piping Verify the status of the valves Verify the quality of the thermal insulation and of the vapou...

Page 12: ...he space required Legend All dimensions are given in mm Required clearances for maintenance see note Recommended space for evaporator tube removal Water inlet for standard unit For options 100A 100C 1...

Page 13: ...e close to walls please refer to chapters 3 8 3 9 Distance to the wall of this document to determine the space required Legend All dimensions are given in mm Required clearances for maintenance see no...

Page 14: ...hapters 3 8 3 9 Distance to the wall of this document to determine the space required Legend All dimensions are given in mm Required clearances for maintenance see note Recommended space for evaporato...

Page 15: ...sory supplied loose at the time of purchase can be added NOTES Drawings are not contractually binding Before designing an installation consult the certified dimensional drawings available on request F...

Page 16: ...rol Minimum capacity 10 10 10 10 10 10 10 Condensers All aluminium Micro Channel Heat Exchanger MCHE Fans Standard unit Axial FLYING BIRD IV fans with rotating shroud Quantity 9 10 12 14 16 18 20 Maxi...

Page 17: ...eration with maximum unit power input Values obtained at operation with maximum unit power input Values given on the unit nameplate When the machines are equipped with two power supplies circuit 1 is...

Page 18: ...transformer 4 Overcurrent protection of the power supply conductors is not provided with the unit 5 The factory installed disconnect switch es circuit breaker s is are of a type suitable for power in...

Page 19: ...s to the general disconnect isolator switch are designed for the number and type of wires listed in column 2 of the table on the next page The calculations are based on the maximum machine current see...

Page 20: ...01 2x240 1x185 260 XLPE 2x185 450 PVC 501 2x240 1x240 280 XLPE 2x240 480 PVC 551 2x240 1x240 250 XLPE 2x185 350 XLPE 651 2x240 2x240 1x150 1x150 260 XLPE 2x185 2x185 550 PVC 701 2x240 2x240 1 x 240 1...

Page 21: ...be protected against freeze by using a freeze protection solution by the installer For start ups with air temperature below 5 C the machine must be equipped with option 41A Evaporator water temperatu...

Page 22: ...upied mode 6 5 System minimum water volume Whichever the system the water loop minimum capacity is given by the formula Capacity Cap kW x N litres Application N Normal air conditioning 3 25 Process ty...

Page 23: ...ne month the complete circuit must be placed under nitrogen charge to avoid any risk of corrosion by differential aeration CAUTION Filling completing and draining the water circuit charge must be done...

Page 24: ...93 3 Relief valve 4 Available pressure water pump 5 Water drain valve 6 Flow switch for the evaporator 7 Evaporator 8 Evaporator heater for freeze protection option 41A 41B 9 Heater for freeze protect...

Page 25: ...ow mandatory Elbow mandatory Elbow mandatory For installation that requires thicker insulation it is advised to use a pipe reduction or an elbow to avoid the closest component When straight pipe is no...

Page 26: ...tected by an antifreeze solution and will not be used during freezing weather conditions draining of the cooler and outdoor piping is mandatory Damage due to freezing is not covered by the warranty 7...

Page 27: ...h unit controls its own water pump If there is only one common pump and in cases with variable flow isolation valves must be installed on each unit They will be activated at the opening and closing co...

Page 28: ...r flow is limited Low pressure pumps options 116T 116U High pressure pumps options 116R 116S Available static pressure kPa Available static pressure kPa Flow rate L s Flow rate L s 0 20 40 60 80 100 1...

Page 29: ...ity calculations Units with hydronic module enable direct monitoring of flow rate and cooling capacity through IHM refer to 30XAV ZE control manual Fluid pressure is measured by pressure sensors fitte...

Page 30: ...ns or to complement them follow the guidance programmes of EN 378 If they exist follow local professional recommendations Regularly inspect the condition of the coating paint to detect blistering resu...

Page 31: ...id line valve a filter drier two EXVs a plate heat exchanger as well as protection devices seal or valve At the condenser outlet a part of the liquid is expanded via the secondary EXV in one of the he...

Page 32: ...s 6 Nominal input frequency Hz 50 Nominal voltage V 400 Number of phases 3 Motor included in the application domain of the regulation 640 2009 amendment 4 2014 NO Sales leaflet for exemption Article 1...

Page 33: ...quency drive that allows adjustment the capacity of the compressor by varying the speed of the motor within the frequency range of 27 5 60 Hz Variable speed is produced by generating a controlled volt...

Page 34: ...water column evaporator side typically high buildings 401 901 Reversed evaporator water connections 107 Evaporator with reversed water inlet outlet Easy installation on sites with specific requirement...

Page 35: ...901 EMC classification C2 as per EN 61800 3 282 Additional RFI filters on the unit power line Reduces electromagnetic interferences Increase the variable frequency drive VFD immunity level according...

Page 36: ...ion change Removal or dismantling of the HVAC unit Any intervention due to a missed established mainte nance operation Any intervention covered by the warranty 11 STANDARD MAINTENANCE To ensure optima...

Page 37: ...t be applied during an intervention that requires the removal of the power conductors connected to the compressor supply terminals 1 Application torque for tightening the clamp 2 Avoid contact between...

Page 38: ...ng the pressure at the filter service port and the oil pressure port The difference in these two pressures will be the pressure drop across the filter check valve and solenoid valve The pressure drop...

Page 39: ...s been sized and installed properly Unit ground wire has been connected Electrical circuit protection has been sized and installed properly All terminals are tight All cables and thermistors have been...

Page 40: ...il corrective measures have been taken Check evaporator water loop Water loop volume litres Calculated volume litres 3 25 liters nominal kW capacity for air conditioning 6 5 liters nominal kW capacity...

Page 41: ...he temperatures and pressures have stabilised record the following Evaporator entering water Evaporator leaving water Ambient temperature Circuit A suction pressure Circuit B suction pressure Circuit...

Page 42: ...42...

Page 43: ...43...

Page 44: ...com www certiflash com Order No 10159 07 2016 Supersedes order No New Manufacturer Carrier SCS Montluel France Manufacturer reserves the right to change any product specifications without notice Prin...

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