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Table 11 — Sensor Resistance Values

TEMP

(F)

RESISTANCE

(Ohms)

TEMP

(F)

RESISTANCE

(Ohms)

TEMP

(F)

RESISTANCE

(Ohms)

−60

362,640

45

11,396

150

1,020

−55

297,140

50

9,950

155

929

−50

245,245

55

8,709

160

844

−45

202,841

60

7,642

165

768

−40

168,250

65

6,749

170

699

−35

139,960

70

5,944

175

640

−30

116,820

75

5,249

180

585

−25

98,420

80

4,644

185

535

−20

82,665

85

4,134

190

490

−15

69,685

90

3,671

195

449

−10

58,915

95

3,265

200

414

−5

50,284

100

2,913

205

380

0

42,765

105

2,600

210

350

5

36,475

110

2,336

215

323

10

31,216

115

2,092

220

299

15

26,786

120

1,879

225

276

20

23,164

125

1,689

230

255

25

19,978

130

1,527

235

236

30

17,276

135

1,377

240

219

35

14,980

140

1,244

40

13,085

145

1,126

3. Quick Test Steps 2.4.-3.3. — Output Relays

These quick test steps allow microprocessor to check
output signals from relay boards in unit control system. In ad-
dition, operation of all the condenser fans, compres-
sors, and economizer (if equipped) are checked at each step.
Normal display for Steps 2.4. through 2.8. is 1. In Steps
2.9. through 3.2., each compressor and unloader is started
and allowed to run for approximately 10 seconds. At start-
up, a 0 will appear on the display followed by a 1 (Steps
2.9. and 3.2.) in a few seconds. Steps 3.0. and 3.1. will
always be 0 since there are unloaders, and Step 3.3. will
always be zero since it is not used.
At end of the 10-second time period, a 0 will return to the
display board indicating that test step has been success-
fully completed (Steps 2.9. and 3.2.). The 1 indicates that
was tested.
Fan and compressor operating sequence for quick test
Steps 2.4. through 3.3. are shown in Table 10.

If the quick test steps do not operate as described above,a

defect exists in one or more of the following: relay being
tested, electronic control, or unit wiring. Determine problem
and correct.

SERVICE AND TROUBLESHOOTING

NOTE: The service and troubleshooting instructions in this
section apply specifically to VAV rooftop units. For infor-
mation regarding service and troubleshooting which is com-
mon to all 20 to 75 ton rooftop units, refer to base unit in-
stallation instruction literature.

Inlet Guide Vane Motor (Units with Inlet Guide
Vanes and Static Pressure Control Option) —

The inlet guide vane motor is located next to the evaporator
fan. Access is through the 2 doors labeled FAN SECTION
on the left side of the unit (024-030) or on both sides of the
unit (034-074). See Fig. 26-29 for location of the inlet guide
vane damper motor.

Modulating Power Exhaust Differential Pres-
sure Switch

SIZE 024-030 UNITS — The modulating power exhaust dif-
ferential pressure switch is located in the small control box
mounted on the corner post next to the access door labeled
FILTER SECTION. See Fig. 30. To gain access to this box,
remove the small control box cover. When replacing cover,
be sure to properly secure it in order to prevent water from
being drawn into the unit.

This box also contains a pressure gage and a 24-v trans-

former for powering the modulating power exhaust damper
motor.

SIZE 034,044 UNITS — The modulating power exhaust dif-
ferential pressure switch is located in the auxiliary control
box mounted in the corner next to the power exhaust motor
door. To gain access to this control box, remove the auxil-
iary control box cover. When replacing cover, be sure to prop-
erly secure it in order to prevent water from being drawn
into the unit. See Fig. 28 and 29.

SIZE 054-074 UNITS — The modulating power exhaust dif-
ferential pressure switch is mounted below the auxiliary con-
trol box next to the access door labeled FILTER SECTION.
See Fig. 28 and 29.

Inlet Guide Vane Differential Pressure Switch
(Units with Inlet Guide Vane and Static Pres-
sure Control Option)

SIZE 024-030 UNITS — On the 50DK units, the inlet guide
vane motor differential pressure switch is located on the post
on the right-hand side of the blower assembly (when facing
the blower assembly). Access is through the access door la-
beled FAN SECTION. This access door is right next to the
access door to the main unit control box. See Fig. 26.

Fig. 26 — Location of Differential Pressure Switch

and Inlet Guide Vane Motor (50DK024-030 Units)

Fig. 27 — Location of Differential Pressure Switch
and Inlet Guide Vane Motor (48DK/50DY024-030 Units)

21

Summary of Contents for 48DK024

Page 1: ...ential Pressure Switch 21 SIZE 024 030 UNITS SIZE 034 044 UNITS SIZE 054 074 UNITS Inlet Guide Vane Differential Pressure Switch Units with Inlet Guide Vane and Static Pressure Control Option 21 SIZE...

Page 2: ...mand limit control module Field installed accessories The VAV control system monitors and controls the fol lowing functions of the rooftop unit leaving air temperature unit capacity morning warm up or...

Page 3: ...ssory temperature reset package The fixed resistor has a resistance value of 1200 ohms 5 NOTE Terminal numbers 3 13 are not used on these units Table 2 Pin Terminal Connector J2 Status Switch Inputs C...

Page 4: ...If the set point is between 22 F and 45 F the control will use a value of 45 F If the set point is outside of the valid range less than 22 F or greater than 70 F an alarm condition will be signaled an...

Page 5: ...and Table 6 for factory settings of both the configuration header and DIP switches Table 4 Configuration Header Jumpers JUMPER NUMBER FUNCTION FACTORY SETTING MEANING 1 2 Unit Type n VAV Rooftop Unit...

Page 6: ...IFC J5 2 Morning Warm Up Relay K10 HIR J5 3 Stage 1 Condenser Fan Relay K11 OFC1 OFC2 OFC2 OFC3 J5 4 Stage 2 Condenser Fan Relay K12 Not Used OFC4 J5 5 External Alarm Relay K13 R ALM LEGEND ALM Alarm...

Page 7: ...ter A control signal to check the safety statuses and to start the compressor is sent from the relay board This signal trav els through all of the safeties the high pressure switch the low pressure sw...

Page 8: ...Fig 9 Thermistor T1 Location 50DY024 030 Units GAS SECTION 48DK ONLY HORIZONTAL SUPPLY SECTION 50DY ONLY Fig 10 Thermistor T1 Location 48DK 50DY034 044 Units 8...

Page 9: ...FAN DISCHARGE ELECTRIC HEAT SECTION Fig 11 Thermistor T1 Location 50DK034 044 Units GAS SECTION 48DK FAN DISCHARGE ELECTRIC HEAT SECTION 50DY Fig 12 Thermistor T1 Location 48DK 50DY054 074 Units 9...

Page 10: ...FAN DISCHARGE ELECTRIC HEAT Fig 13 Thermistor T1 Location 50DK054 074 Units Fig 14 Thermistor T2 Location 024 030 Units STANDARD FILTERS BAG FILTERS Fig 15 Thermistor T2 Location 034 044 Units 10...

Page 11: ...STANDARD FILTERS Fig 17 Thermistor T3 and T4 Locations 034 044 Units Fig 18 Thermistor T3 and T4 Locations 054 074 Units BAG FILTERS Fig 16 Thermistor T2 Location 054 074 Units 11...

Page 12: ...nd diagnostic codes CODES 0 THROUGH 6 CAPACITY STEPS These codes indicate the number of cooling stages active at the time the display button is pressed The highest code indicated on the display will b...

Page 13: ...the initialization period is complete the supply and return fans begin operation While the fans are operating the economizer dampers are closed and return air from the building is being circulated Af...

Page 14: ...trol literature for details SIZE 024 030 UNITS All units have a fan cycling ther mostat which cycles OFM2 located over the control box The thermostat switch opens at 60 F 3 F and closes at 70 F 3 F SI...

Page 15: ...OFM Outdoor Condenser Fan Motor Fig 21 Component Arrangement 024 030 Units OFM Outdoor Condenser Fan Motor Fig 22 Component Arrangement 034 044 Units 15...

Page 16: ...054 074 Units LEGEND TB Terminal Block Factory Wiring Field Wiring NOTE For 4 sensor arrangement wire sensors 1 2 4 and 5 as shown Sensors 3 and 6 9 are not used in a 4 sensor application Fig 24 Multi...

Page 17: ...Static Pressure Control Option If unit is equipped with static pressure control option differential pressure switch will modulate fan inlet guide vanes to vary airflow to maintain set point of the swi...

Page 18: ...conomizer outdoor air damper fully open normally open Switch 7 Switch to isolate evaporator fan motor from power exhaust motor normally closed Switch 8 Switch to provide 24 v power to inlet guide vane...

Page 19: ...s and set point potentiometers to ensure that they are functional connected properly and set within proper range for unit configuration Nominal resistance values for all sensors range from 363 000 to...

Page 20: ...Faulty or Option not used Accessory Demand Limit Potentiometer P4 2 2 1 1 Potentiometer OK 0 Potentiometer Faulty or Option not used Minimum Position Economizer Potentiometer P5 2 3 1 1 Potentiometer...

Page 21: ...all 20 to 75 ton rooftop units refer to base unit in stallation instruction literature Inlet Guide Vane Motor Units with Inlet Guide Vanes and Static Pressure Control Option The inlet guide vane moto...

Page 22: ...ull span The null span is the pres sure change that can be made without contacts opening or closing It is adjustable from 0 06 in wg to 0 17 in wg when set point is at minimum position 1 1 in wg and 0...

Page 23: ...ostat in each com pressor is also wired in series with 24 v power that ener gizes CR If thermostat fails or switch opens during opera tion of compressor compressor will shut down and failure is detect...

Page 24: ...4 074 CODE 81 RESET THERMISTOR OR POTENTIOM ETER FAILURE This is a unique code since the reset temperature potentiometer P7 is in series with the space temperature thermistor T10 If either one of thes...

Page 25: ...kwise potentiometer will be out of the allowable range and an error will result Faulty Wiring If wiring between the potentiometer and the processor board is incorrect an error will occur Potentiometer...

Page 26: ...in quick test mode 3 Check voltage TP18 to TP9 4 If voltage is greater than 11 vdc recheck transformer input voltage 5 If transformer is okay replace processor board 6 Turn power to ON position Step...

Page 27: ...r J10 details PIN TERMINAL VOLTAGE DC 17 5 18 5 20 2 5 22 2 5 24 5 Voltage reading is dependent on the meter s impedance Readings may vary with different meters 6 If voltage is not correct replace pro...

Page 28: ...ard Relay Board Checkout Step 1 Low voltage relay resistance check 1 Turn switch to OFF position 2 Remove plug connection from terminal strip J6 3 Set meter to measure resistance Connect negative test...

Page 29: ...ng the voltage readings Test under the following conditions No power to IN1 or IN2 Terminal 1 to 2 should read 4 5 vdc 0 1 v Terminal 2 to 3 should read 5 0 vdc 0 1 v Power to IN2 or to both IN1 and I...

Page 30: ...Evaporator Fan Contactor IGVM Inlet Guide Vane Motor IP Internal Protector J Pin Terminal Connector LAT Leaving Air Temperature LPS Low Pressure Switch LS Limit Switch MTR Motor NC Normally Closed NO...

Page 31: ...Fig 36 Typical Control Wiring 034 044 Units Shown cont 31...

Page 32: ...96 Carrier Corporation Manufacturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 1 1 Tab 1a 1b PC 111 Catalog...

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