background image

Processor Board Failure — If hardware that monitors feed-
back switch fails and processor board fails to energize the
relay board relay to ON position, an error may be indicated.

The control does not detect compressor circuit breaker

failures.

Wiring Problem — A wiring error or a loose wire may cause
the feedback circuit to be broken.

CODES 59 AND 60: LOW-PRESSURE SWITCH — These
codes are used to indicate a low-pressure switch failure. Since
the 024-030 units have low-pressure switches but are not moni-
tored individually by the processor, these codes are not used
for the 024-030 units.
NOTE: If these codes appear on the 024-030 units, check
to be sure that the jumper is in place (J2-7 to J2-8 for a
code 59, or J2-9 to J2-10 for a code 60). To reset the circuit,
the ON-OFF switch must be turned to OFF, then ON
position.

On the 034-074 units, the processor monitors the low-

pressure switch. If the switch opens, either by low refriger-
ant charge, circuit failure, or wiring error, the circuit is locked
off. Code 59 indicates a failure of the lead circuit, and as a
result, that circuit will be shut down. Code 60 indicates a
failure of the lag circuit, and as a result, that circuit will be
shut down. These codes will only be displayed when the dis-
play button is pressed. To reset the circuit, the ON-OFF switch
must be turned to OFF, then ON position.

CODES 63 AND 64: OIL PRESSURE SWITCH — These
codes are used to indicate an oil pressure switch failure. Since
the units do not have oil pressure switches, these codes are
not used. The terminals on the processor board must be jum-
pered together or an error will occur. If these errors occur,
check jumper between J2-1 and J2-2 for a code 63, or be-
tween J2-3 and J2-4 for a code 64 to be sure jumper is prop-
erly connected. To reset the circuit, the ON-OFF switch must
be turned to OFF and then to ON position.

CODE 70: ILLEGAL UNIT CONFIGURATION — If the
unit configuration header is not installed and properly con-
figured, and/or if DIP switches are not properly set, unit will
not start, and an error code of 70 will be indicated on display
board when display button is pushed. Check the header and
DIP switch settings.

CODES 71 TO 76: THERMISTOR/RESISTOR FAILURE
— If measured temperature of a thermistor is less than
−60 F (363,000 ohms) or greater than 180 F (585 ohms), the
appropriate sensor error code (Table 12) will be displayed
when the display button is pushed. The unit will be shut down.
Thermistor failures will automatically reset once the error
has been corrected. If a failure occurs, the following are pos-
sible causes:

Thermistor or Resistor Failure — A shorted or open ther-
mistor or resistor will cause the failure.
Wiring Failure — If a wiring error exists that causes a shorted
or open circuit, this will cause a failure.
Processor Board Failure — If circuitry on processor board
fails, this could cause an error.

The codes are designated as follows:

Code 71

Supply-Air Thermistor Failure

Code 72

Leaving-Air Thermistor Failure

Code 73

Not used

Code 74

Not used

Code 75

Circuit 1 Resistor (024-030)
Circuit 1 Saturated Condensing Thermistor
(034-074)

Code 76

Circuit 2 Resistor (024-030)
Circuit 2 Saturated Condensing Thermistor
(034-074)

CODE 81: RESET THERMISTOR OR POTENTIOM-
ETER FAILURE — This is a unique code since the reset
temperature potentiometer (P7) is in series with the space
temperature thermistor (T10). If either one of these compo-
nents fail, reset will be terminated. This error will automati-
cally reset once the situation is corrected. If an error is de-
tected, the most probable cause is one of the following:
• Thermistor Failure — A shorted or open thermistor will

cause the failure.

• Potentiometer Failure — If the potentiometer is outside of

the valid range (40 to 90 F), a failure will result.

• Wiring Problem — If the circuit is open, a failure will be

detected.

• Processor Board Failure — If the processor board fails (hard-

ware), an alarm will be detected.

CODE 82: LEAVING-AIR TEMPERATURE SET POINT
POTENTIOMETER FAILURE — If leaving-air set point po-
tentiometer (P1 — located on display board) fails, control
will use a default value. A failure will cause an error code of

82 to be displayed on display board when display button is

pushed; alarm light will also be energized. A failure is de-
termined by establishing a range of −22 F to 70 F as a valid
range. Anything outside this range will be treated as a fail-
ure. If setting is outside the −22 F to 70 F range, alarm light

82

will be energized and an error code of

will be displayed

when display button is pushed; the control will use a set point
of 70 F. If set point is between −22 F and 45 F, control will
use a set point of 45 F and no error code will be indicated.
If potentiometer returns to normal, control will automati-
cally reset.
NOTE: The full range of the potentiometer is not used for
the cooling set point range of 45 F to 70 F. The full scale
resistance of the potentiometer is 10 Kohms.

If a failure occurs, one of the following is a probable cause:

Incorrect Potentiometer Setting — A potentiometer turned fully
clockwise or counterclockwise is outside the valid range and
will cause a failure.
Faulty Wiring — If wiring is incorrect between potentiom-
eter and processor board or display board, a failure will
result.
Potentiometer Failure — If potentiometer is shorted or open,
a failure will result.
CODE 83: ECONOMIZER FEEDBACK POTENTIOM-
ETER FAILURE — If potentiometer on economizer motor
(P2) fails, control will use a default value of 0% and econo-
mizer outdoor-air dampers will close. The failure will en-

83

ergize alarm light and cause an error code of

to be dis-

played when display button is pushed. This potentiometer is
a 5 to 15 Kohm potentiometer. If potentiometer returns to
normal, control will automatically reset. If a failure occurs,
one of the following is the probable cause.
Faulty Wiring — If the wiring between processor board and
potentiometer is wrong, this will cause a failure.
Potentiometer Failure — If potentiometer is shorted or open,
this will cause a failure.
Economizer Damper Stuck — The control has been pro-
grammed to indicate an error if potentiometer travel is less
than 10% of the full range. This would happen if dampers or
damper linkage were hung up and could not move
properly.
CODE 84: RESET LIMIT POTENTIOMETER FAILURE
— This code is applicable only if reset is being used. If reset
is being used, DIP switch 2 must be in the ON position. This
potentiometer (P3) is located on the accessory board. If po-
tentiometer setting is less than 0° F or greater than 80 F,

84

alarm light will be energized, a diagnostic code of

will

24

Summary of Contents for 48DK024

Page 1: ...ential Pressure Switch 21 SIZE 024 030 UNITS SIZE 034 044 UNITS SIZE 054 074 UNITS Inlet Guide Vane Differential Pressure Switch Units with Inlet Guide Vane and Static Pressure Control Option 21 SIZE...

Page 2: ...mand limit control module Field installed accessories The VAV control system monitors and controls the fol lowing functions of the rooftop unit leaving air temperature unit capacity morning warm up or...

Page 3: ...ssory temperature reset package The fixed resistor has a resistance value of 1200 ohms 5 NOTE Terminal numbers 3 13 are not used on these units Table 2 Pin Terminal Connector J2 Status Switch Inputs C...

Page 4: ...If the set point is between 22 F and 45 F the control will use a value of 45 F If the set point is outside of the valid range less than 22 F or greater than 70 F an alarm condition will be signaled an...

Page 5: ...and Table 6 for factory settings of both the configuration header and DIP switches Table 4 Configuration Header Jumpers JUMPER NUMBER FUNCTION FACTORY SETTING MEANING 1 2 Unit Type n VAV Rooftop Unit...

Page 6: ...IFC J5 2 Morning Warm Up Relay K10 HIR J5 3 Stage 1 Condenser Fan Relay K11 OFC1 OFC2 OFC2 OFC3 J5 4 Stage 2 Condenser Fan Relay K12 Not Used OFC4 J5 5 External Alarm Relay K13 R ALM LEGEND ALM Alarm...

Page 7: ...ter A control signal to check the safety statuses and to start the compressor is sent from the relay board This signal trav els through all of the safeties the high pressure switch the low pressure sw...

Page 8: ...Fig 9 Thermistor T1 Location 50DY024 030 Units GAS SECTION 48DK ONLY HORIZONTAL SUPPLY SECTION 50DY ONLY Fig 10 Thermistor T1 Location 48DK 50DY034 044 Units 8...

Page 9: ...FAN DISCHARGE ELECTRIC HEAT SECTION Fig 11 Thermistor T1 Location 50DK034 044 Units GAS SECTION 48DK FAN DISCHARGE ELECTRIC HEAT SECTION 50DY Fig 12 Thermistor T1 Location 48DK 50DY054 074 Units 9...

Page 10: ...FAN DISCHARGE ELECTRIC HEAT Fig 13 Thermistor T1 Location 50DK054 074 Units Fig 14 Thermistor T2 Location 024 030 Units STANDARD FILTERS BAG FILTERS Fig 15 Thermistor T2 Location 034 044 Units 10...

Page 11: ...STANDARD FILTERS Fig 17 Thermistor T3 and T4 Locations 034 044 Units Fig 18 Thermistor T3 and T4 Locations 054 074 Units BAG FILTERS Fig 16 Thermistor T2 Location 054 074 Units 11...

Page 12: ...nd diagnostic codes CODES 0 THROUGH 6 CAPACITY STEPS These codes indicate the number of cooling stages active at the time the display button is pressed The highest code indicated on the display will b...

Page 13: ...the initialization period is complete the supply and return fans begin operation While the fans are operating the economizer dampers are closed and return air from the building is being circulated Af...

Page 14: ...trol literature for details SIZE 024 030 UNITS All units have a fan cycling ther mostat which cycles OFM2 located over the control box The thermostat switch opens at 60 F 3 F and closes at 70 F 3 F SI...

Page 15: ...OFM Outdoor Condenser Fan Motor Fig 21 Component Arrangement 024 030 Units OFM Outdoor Condenser Fan Motor Fig 22 Component Arrangement 034 044 Units 15...

Page 16: ...054 074 Units LEGEND TB Terminal Block Factory Wiring Field Wiring NOTE For 4 sensor arrangement wire sensors 1 2 4 and 5 as shown Sensors 3 and 6 9 are not used in a 4 sensor application Fig 24 Multi...

Page 17: ...Static Pressure Control Option If unit is equipped with static pressure control option differential pressure switch will modulate fan inlet guide vanes to vary airflow to maintain set point of the swi...

Page 18: ...conomizer outdoor air damper fully open normally open Switch 7 Switch to isolate evaporator fan motor from power exhaust motor normally closed Switch 8 Switch to provide 24 v power to inlet guide vane...

Page 19: ...s and set point potentiometers to ensure that they are functional connected properly and set within proper range for unit configuration Nominal resistance values for all sensors range from 363 000 to...

Page 20: ...Faulty or Option not used Accessory Demand Limit Potentiometer P4 2 2 1 1 Potentiometer OK 0 Potentiometer Faulty or Option not used Minimum Position Economizer Potentiometer P5 2 3 1 1 Potentiometer...

Page 21: ...all 20 to 75 ton rooftop units refer to base unit in stallation instruction literature Inlet Guide Vane Motor Units with Inlet Guide Vanes and Static Pressure Control Option The inlet guide vane moto...

Page 22: ...ull span The null span is the pres sure change that can be made without contacts opening or closing It is adjustable from 0 06 in wg to 0 17 in wg when set point is at minimum position 1 1 in wg and 0...

Page 23: ...ostat in each com pressor is also wired in series with 24 v power that ener gizes CR If thermostat fails or switch opens during opera tion of compressor compressor will shut down and failure is detect...

Page 24: ...4 074 CODE 81 RESET THERMISTOR OR POTENTIOM ETER FAILURE This is a unique code since the reset temperature potentiometer P7 is in series with the space temperature thermistor T10 If either one of thes...

Page 25: ...kwise potentiometer will be out of the allowable range and an error will result Faulty Wiring If wiring between the potentiometer and the processor board is incorrect an error will occur Potentiometer...

Page 26: ...in quick test mode 3 Check voltage TP18 to TP9 4 If voltage is greater than 11 vdc recheck transformer input voltage 5 If transformer is okay replace processor board 6 Turn power to ON position Step...

Page 27: ...r J10 details PIN TERMINAL VOLTAGE DC 17 5 18 5 20 2 5 22 2 5 24 5 Voltage reading is dependent on the meter s impedance Readings may vary with different meters 6 If voltage is not correct replace pro...

Page 28: ...ard Relay Board Checkout Step 1 Low voltage relay resistance check 1 Turn switch to OFF position 2 Remove plug connection from terminal strip J6 3 Set meter to measure resistance Connect negative test...

Page 29: ...ng the voltage readings Test under the following conditions No power to IN1 or IN2 Terminal 1 to 2 should read 4 5 vdc 0 1 v Terminal 2 to 3 should read 5 0 vdc 0 1 v Power to IN2 or to both IN1 and I...

Page 30: ...Evaporator Fan Contactor IGVM Inlet Guide Vane Motor IP Internal Protector J Pin Terminal Connector LAT Leaving Air Temperature LPS Low Pressure Switch LS Limit Switch MTR Motor NC Normally Closed NO...

Page 31: ...Fig 36 Typical Control Wiring 034 044 Units Shown cont 31...

Page 32: ...96 Carrier Corporation Manufacturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 1 1 Tab 1a 1b PC 111 Catalog...

Reviews: