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Single-Step Demand Limit —

The single step de-

mand limit provides a means to limit the capacity of the VAV
unit using an external switch. Single step demand limit will
limit the compressor displacement based on the ratio of the
wiper arm to the full scale resistance. The exact percentage
of capacity reduction differs depending on the number of ca-
pacity steps.

A 3-wire, 5 to 20 Kohm, field-supplied potentiometer is

required for this option. The potentiometer should be wired
to the processor J3 connections. In order to control the de-
mand limit, the wiper arm of the potentiometer should be
switched open and closed based on the demand limit
requirement.

If the wiper arm wire is open, all capacity stages can be

used. When the wiper arm wire is closed, the capacity is
reduced by the amount set on potentiometer P4.

Demand Limit Control Module (DLCM) —

The

DLCM provides a 2-step demand limit control using an ex-
ternal switch. The first step is between 50% and 100% of the
maximum compressor displacement. See Fig. 20. The sec-
ond step is between 0% and 49% of the maximum compres-
sor displacement. The exact percentage differs depending on
the number of capacity steps.

Two adjustable potentiometers are used to set the 2 de-

mand limit points. Potentiometer P1 is used to set a demand
limit between 50% and 100% of the unit capacity. Potenti-
ometer P2 is used to set a demand limit between 0% and
49% of unit capacity.

If no power is supplied to the demand limit control mod-

ule, all capacity stages can be used. When power is supplied
to terminal IN1 only, the first step of the demand limit con-
trol is energized and the capacity is reduced by the amount
set on potentiometer P1. When power is supplied to terminal
IN2 only, or to both IN1 and IN2, the capacity is reduced by
the amount set on potentiometer P2.

OPERATING INFORMATION

Digital Display —

The VAV control system uses a 2-digit

LED display located on the display board to display opera-
tional information and diagnostic codes.

CODES 0 THROUGH 6, CAPACITY STEPS — These codes
indicate the number of cooling stages active at the time the
display button is pressed. The highest code indicated on the
display will be 6 for the 024-034 and 054-074 units, and 4
for the 044 units.

Capacity steps are directly related to pin terminal connec-

tor J6 output. At step zero, the unit has no mechanical cool-
ing on, and the economizer may or may not be operating
(depending on the outdoor air conditions). Once a cooling
load is detected (T1 thermistor reads above the supply-air
set point), the economizer will begin modulating to meet the
load if the outdoor enthalpy is good. As long as the outdoor-
air enthalpy is acceptable, no mechanical cooling will take
place until the economizer dampers are fully open. The rest
of the steps and the operational sequence vary due to the
number of compressors and unloaders. Refer to Operating
Sequence section on page 13 for the unit stages of operation.

CODES 20 THROUGH 30 AND 88, OPERATIONAL STA-
TUS — These codes indicate special operational modes, such
as initialization, morning warm-up, temperature reset, de-
mand limit, or an internal failure of the board. Codes 23-25
and 27-29 are not used on these units.

Initialization — When the control is turned on, the display

20

shows a

for approximately 2 minutes to indicate that the

control is in the initialization mode. During this time, the
economizer dampers open and close to determine the resis-
tance range of the economizer position potentiometer (P2)
for full economizer operation. The processor loads the nec-
essary constants for proper unit operation and checks the ther-
mistors and other potentiometers for their values and valid-
ity. After the initialization period, the display screen goes
blank until the display button is pressed. If the display but-
ton is pressed during the 2-minute initialization period, the
control goes into the quick test mode.

LEGEND

IC

— Integrated Circuit

IN

— Input

P

— Potentiometer

RTN — Return

Fig. 20 — Two-Step Demand Limit Module

LEGEND

ECON — Economizer
MIN

— Minimum

P

— Potentiometer

VAV

— Variable-Air Volume

Fig. 19 — Accessory Relay Board

(Standard; Factory Supplied)

12

Summary of Contents for 48DK024

Page 1: ...ential Pressure Switch 21 SIZE 024 030 UNITS SIZE 034 044 UNITS SIZE 054 074 UNITS Inlet Guide Vane Differential Pressure Switch Units with Inlet Guide Vane and Static Pressure Control Option 21 SIZE...

Page 2: ...mand limit control module Field installed accessories The VAV control system monitors and controls the fol lowing functions of the rooftop unit leaving air temperature unit capacity morning warm up or...

Page 3: ...ssory temperature reset package The fixed resistor has a resistance value of 1200 ohms 5 NOTE Terminal numbers 3 13 are not used on these units Table 2 Pin Terminal Connector J2 Status Switch Inputs C...

Page 4: ...If the set point is between 22 F and 45 F the control will use a value of 45 F If the set point is outside of the valid range less than 22 F or greater than 70 F an alarm condition will be signaled an...

Page 5: ...and Table 6 for factory settings of both the configuration header and DIP switches Table 4 Configuration Header Jumpers JUMPER NUMBER FUNCTION FACTORY SETTING MEANING 1 2 Unit Type n VAV Rooftop Unit...

Page 6: ...IFC J5 2 Morning Warm Up Relay K10 HIR J5 3 Stage 1 Condenser Fan Relay K11 OFC1 OFC2 OFC2 OFC3 J5 4 Stage 2 Condenser Fan Relay K12 Not Used OFC4 J5 5 External Alarm Relay K13 R ALM LEGEND ALM Alarm...

Page 7: ...ter A control signal to check the safety statuses and to start the compressor is sent from the relay board This signal trav els through all of the safeties the high pressure switch the low pressure sw...

Page 8: ...Fig 9 Thermistor T1 Location 50DY024 030 Units GAS SECTION 48DK ONLY HORIZONTAL SUPPLY SECTION 50DY ONLY Fig 10 Thermistor T1 Location 48DK 50DY034 044 Units 8...

Page 9: ...FAN DISCHARGE ELECTRIC HEAT SECTION Fig 11 Thermistor T1 Location 50DK034 044 Units GAS SECTION 48DK FAN DISCHARGE ELECTRIC HEAT SECTION 50DY Fig 12 Thermistor T1 Location 48DK 50DY054 074 Units 9...

Page 10: ...FAN DISCHARGE ELECTRIC HEAT Fig 13 Thermistor T1 Location 50DK054 074 Units Fig 14 Thermistor T2 Location 024 030 Units STANDARD FILTERS BAG FILTERS Fig 15 Thermistor T2 Location 034 044 Units 10...

Page 11: ...STANDARD FILTERS Fig 17 Thermistor T3 and T4 Locations 034 044 Units Fig 18 Thermistor T3 and T4 Locations 054 074 Units BAG FILTERS Fig 16 Thermistor T2 Location 054 074 Units 11...

Page 12: ...nd diagnostic codes CODES 0 THROUGH 6 CAPACITY STEPS These codes indicate the number of cooling stages active at the time the display button is pressed The highest code indicated on the display will b...

Page 13: ...the initialization period is complete the supply and return fans begin operation While the fans are operating the economizer dampers are closed and return air from the building is being circulated Af...

Page 14: ...trol literature for details SIZE 024 030 UNITS All units have a fan cycling ther mostat which cycles OFM2 located over the control box The thermostat switch opens at 60 F 3 F and closes at 70 F 3 F SI...

Page 15: ...OFM Outdoor Condenser Fan Motor Fig 21 Component Arrangement 024 030 Units OFM Outdoor Condenser Fan Motor Fig 22 Component Arrangement 034 044 Units 15...

Page 16: ...054 074 Units LEGEND TB Terminal Block Factory Wiring Field Wiring NOTE For 4 sensor arrangement wire sensors 1 2 4 and 5 as shown Sensors 3 and 6 9 are not used in a 4 sensor application Fig 24 Multi...

Page 17: ...Static Pressure Control Option If unit is equipped with static pressure control option differential pressure switch will modulate fan inlet guide vanes to vary airflow to maintain set point of the swi...

Page 18: ...conomizer outdoor air damper fully open normally open Switch 7 Switch to isolate evaporator fan motor from power exhaust motor normally closed Switch 8 Switch to provide 24 v power to inlet guide vane...

Page 19: ...s and set point potentiometers to ensure that they are functional connected properly and set within proper range for unit configuration Nominal resistance values for all sensors range from 363 000 to...

Page 20: ...Faulty or Option not used Accessory Demand Limit Potentiometer P4 2 2 1 1 Potentiometer OK 0 Potentiometer Faulty or Option not used Minimum Position Economizer Potentiometer P5 2 3 1 1 Potentiometer...

Page 21: ...all 20 to 75 ton rooftop units refer to base unit in stallation instruction literature Inlet Guide Vane Motor Units with Inlet Guide Vanes and Static Pressure Control Option The inlet guide vane moto...

Page 22: ...ull span The null span is the pres sure change that can be made without contacts opening or closing It is adjustable from 0 06 in wg to 0 17 in wg when set point is at minimum position 1 1 in wg and 0...

Page 23: ...ostat in each com pressor is also wired in series with 24 v power that ener gizes CR If thermostat fails or switch opens during opera tion of compressor compressor will shut down and failure is detect...

Page 24: ...4 074 CODE 81 RESET THERMISTOR OR POTENTIOM ETER FAILURE This is a unique code since the reset temperature potentiometer P7 is in series with the space temperature thermistor T10 If either one of thes...

Page 25: ...kwise potentiometer will be out of the allowable range and an error will result Faulty Wiring If wiring between the potentiometer and the processor board is incorrect an error will occur Potentiometer...

Page 26: ...in quick test mode 3 Check voltage TP18 to TP9 4 If voltage is greater than 11 vdc recheck transformer input voltage 5 If transformer is okay replace processor board 6 Turn power to ON position Step...

Page 27: ...r J10 details PIN TERMINAL VOLTAGE DC 17 5 18 5 20 2 5 22 2 5 24 5 Voltage reading is dependent on the meter s impedance Readings may vary with different meters 6 If voltage is not correct replace pro...

Page 28: ...ard Relay Board Checkout Step 1 Low voltage relay resistance check 1 Turn switch to OFF position 2 Remove plug connection from terminal strip J6 3 Set meter to measure resistance Connect negative test...

Page 29: ...ng the voltage readings Test under the following conditions No power to IN1 or IN2 Terminal 1 to 2 should read 4 5 vdc 0 1 v Terminal 2 to 3 should read 5 0 vdc 0 1 v Power to IN2 or to both IN1 and I...

Page 30: ...Evaporator Fan Contactor IGVM Inlet Guide Vane Motor IP Internal Protector J Pin Terminal Connector LAT Leaving Air Temperature LPS Low Pressure Switch LS Limit Switch MTR Motor NC Normally Closed NO...

Page 31: ...Fig 36 Typical Control Wiring 034 044 Units Shown cont 31...

Page 32: ...96 Carrier Corporation Manufacturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 1 1 Tab 1a 1b PC 111 Catalog...

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