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Table 13 — Voltage Reading

QUICK TEST

STEP NO.

J9 PIN NUMBERS

1

2

3

4

5

6

7

8

9 10 11 12 13

1.-2.3.

0

0

0 0

0

0

0

0 0

0

0

0 12

2.4.

0

0

0 0

0

0 12

0 0

0

0

0 12

2.5.

0

0

0 0

0

0

0 12 0

0

0

0 12

2.6.

0

0

0 0

0

0

0 12 0 12

0

0 12

2.7.

0

0

0 0

0

0

0 12 0

0 12

0 12

2.8.

0

0

0 0

0

0

0 12 0

0

0 12 12

2.9.

12

0

0 0

0

0

0 12 0

0

0

0 12

3.0.

12

0 0

0

0

0 12 0

0

0

0 12

3.1.

0

12 0

0

0

0 12 0

0

0

0 12

3.2.

0

0

0 0 12

0

0 12 0

0

0

0 12

3.3.

0

0

0 0

12

0 12 0

0

0

0 12

NOTES:
1. Pins shown in boldface type will only be energized for 10 sec-

onds. All other pins will be energized continuously while at the proper
quick test step. The control will only stand in the quick test routine
for 10 minutes unless the display button is pressed.

2. Acceptable range for the voltage reading:

0 v — 0 to 4 v

12 v — 11 to 13 v

3. If any of these voltages are not measured, replace the processor

board.

Step 6 — Display board connection checkout.
1. Turn power to OFF position.
2. Disconnect the ribbon cable.
3. Connect negative lead of meter to TP18.
4. Turn power to ON position and go into quick test mode.
5. Place the other lead on terminals shown in table below,

and check voltage at pin terminals on pin terminal con-
nector J10 (see Fig. 35 for pin terminal connector J10
details):

PIN TERMINAL

VOLTAGE (DC)

17

5

18

5

20*

2.5

22*

2.5

24

5

*Voltage reading is dependent on the meter’s impedance. Readings

may vary with different meters.

6. If voltage is not correct, replace processor board.

Step 7 — Potentiometer connection checkout.
1. Turn power to OFF position.
2. Remove plug connection from pin terminal strip J3.
3. Connect negative meter lead to terminal 2 of J3.
4. Turn switch to ON position and go into quick test mode.
5. Place the other lead on terminals shown in table below,

and check voltage at pin terminals on terminal connector
J3:

PIN TERMINAL

VOLTAGE (DC)

1*

2.5

3

5

6

5

8*

2.5

10*

2.5

12

5

13*

2.5

14*

2.5

*Voltage reading is dependent on the meter’s impedance. Readings

may vary with different meters.

6. If voltage is not correct, replace processor board.
Step 8 − Thermistor Input Connector Checkout
1. Turn power to OFF position.
2. Remove the thermistor connections from pin terminal con-

nector J1, and mark them for later replacement.

3. Connect the negative test lead to test pin TP18.
4. Turn power to ON position, and enter the quick test

routine.

5. Place the other lead on terminals shown in Table 14, and

check the voltages.

6. If voltages are incorrect (per Table 14), replace processor

board.

7. Turn power to OFF position, and replace the thermistor

connections removed in Step 2.

8. Turn power to ON position.

Fig. 34 — Relay Board Pin Terminal Connector (J9)

Fig. 35 — Display Board Pin Terminal Connector (J10)

27

Summary of Contents for 48DK024

Page 1: ...ential Pressure Switch 21 SIZE 024 030 UNITS SIZE 034 044 UNITS SIZE 054 074 UNITS Inlet Guide Vane Differential Pressure Switch Units with Inlet Guide Vane and Static Pressure Control Option 21 SIZE...

Page 2: ...mand limit control module Field installed accessories The VAV control system monitors and controls the fol lowing functions of the rooftop unit leaving air temperature unit capacity morning warm up or...

Page 3: ...ssory temperature reset package The fixed resistor has a resistance value of 1200 ohms 5 NOTE Terminal numbers 3 13 are not used on these units Table 2 Pin Terminal Connector J2 Status Switch Inputs C...

Page 4: ...If the set point is between 22 F and 45 F the control will use a value of 45 F If the set point is outside of the valid range less than 22 F or greater than 70 F an alarm condition will be signaled an...

Page 5: ...and Table 6 for factory settings of both the configuration header and DIP switches Table 4 Configuration Header Jumpers JUMPER NUMBER FUNCTION FACTORY SETTING MEANING 1 2 Unit Type n VAV Rooftop Unit...

Page 6: ...IFC J5 2 Morning Warm Up Relay K10 HIR J5 3 Stage 1 Condenser Fan Relay K11 OFC1 OFC2 OFC2 OFC3 J5 4 Stage 2 Condenser Fan Relay K12 Not Used OFC4 J5 5 External Alarm Relay K13 R ALM LEGEND ALM Alarm...

Page 7: ...ter A control signal to check the safety statuses and to start the compressor is sent from the relay board This signal trav els through all of the safeties the high pressure switch the low pressure sw...

Page 8: ...Fig 9 Thermistor T1 Location 50DY024 030 Units GAS SECTION 48DK ONLY HORIZONTAL SUPPLY SECTION 50DY ONLY Fig 10 Thermistor T1 Location 48DK 50DY034 044 Units 8...

Page 9: ...FAN DISCHARGE ELECTRIC HEAT SECTION Fig 11 Thermistor T1 Location 50DK034 044 Units GAS SECTION 48DK FAN DISCHARGE ELECTRIC HEAT SECTION 50DY Fig 12 Thermistor T1 Location 48DK 50DY054 074 Units 9...

Page 10: ...FAN DISCHARGE ELECTRIC HEAT Fig 13 Thermistor T1 Location 50DK054 074 Units Fig 14 Thermistor T2 Location 024 030 Units STANDARD FILTERS BAG FILTERS Fig 15 Thermistor T2 Location 034 044 Units 10...

Page 11: ...STANDARD FILTERS Fig 17 Thermistor T3 and T4 Locations 034 044 Units Fig 18 Thermistor T3 and T4 Locations 054 074 Units BAG FILTERS Fig 16 Thermistor T2 Location 054 074 Units 11...

Page 12: ...nd diagnostic codes CODES 0 THROUGH 6 CAPACITY STEPS These codes indicate the number of cooling stages active at the time the display button is pressed The highest code indicated on the display will b...

Page 13: ...the initialization period is complete the supply and return fans begin operation While the fans are operating the economizer dampers are closed and return air from the building is being circulated Af...

Page 14: ...trol literature for details SIZE 024 030 UNITS All units have a fan cycling ther mostat which cycles OFM2 located over the control box The thermostat switch opens at 60 F 3 F and closes at 70 F 3 F SI...

Page 15: ...OFM Outdoor Condenser Fan Motor Fig 21 Component Arrangement 024 030 Units OFM Outdoor Condenser Fan Motor Fig 22 Component Arrangement 034 044 Units 15...

Page 16: ...054 074 Units LEGEND TB Terminal Block Factory Wiring Field Wiring NOTE For 4 sensor arrangement wire sensors 1 2 4 and 5 as shown Sensors 3 and 6 9 are not used in a 4 sensor application Fig 24 Multi...

Page 17: ...Static Pressure Control Option If unit is equipped with static pressure control option differential pressure switch will modulate fan inlet guide vanes to vary airflow to maintain set point of the swi...

Page 18: ...conomizer outdoor air damper fully open normally open Switch 7 Switch to isolate evaporator fan motor from power exhaust motor normally closed Switch 8 Switch to provide 24 v power to inlet guide vane...

Page 19: ...s and set point potentiometers to ensure that they are functional connected properly and set within proper range for unit configuration Nominal resistance values for all sensors range from 363 000 to...

Page 20: ...Faulty or Option not used Accessory Demand Limit Potentiometer P4 2 2 1 1 Potentiometer OK 0 Potentiometer Faulty or Option not used Minimum Position Economizer Potentiometer P5 2 3 1 1 Potentiometer...

Page 21: ...all 20 to 75 ton rooftop units refer to base unit in stallation instruction literature Inlet Guide Vane Motor Units with Inlet Guide Vanes and Static Pressure Control Option The inlet guide vane moto...

Page 22: ...ull span The null span is the pres sure change that can be made without contacts opening or closing It is adjustable from 0 06 in wg to 0 17 in wg when set point is at minimum position 1 1 in wg and 0...

Page 23: ...ostat in each com pressor is also wired in series with 24 v power that ener gizes CR If thermostat fails or switch opens during opera tion of compressor compressor will shut down and failure is detect...

Page 24: ...4 074 CODE 81 RESET THERMISTOR OR POTENTIOM ETER FAILURE This is a unique code since the reset temperature potentiometer P7 is in series with the space temperature thermistor T10 If either one of thes...

Page 25: ...kwise potentiometer will be out of the allowable range and an error will result Faulty Wiring If wiring between the potentiometer and the processor board is incorrect an error will occur Potentiometer...

Page 26: ...in quick test mode 3 Check voltage TP18 to TP9 4 If voltage is greater than 11 vdc recheck transformer input voltage 5 If transformer is okay replace processor board 6 Turn power to ON position Step...

Page 27: ...r J10 details PIN TERMINAL VOLTAGE DC 17 5 18 5 20 2 5 22 2 5 24 5 Voltage reading is dependent on the meter s impedance Readings may vary with different meters 6 If voltage is not correct replace pro...

Page 28: ...ard Relay Board Checkout Step 1 Low voltage relay resistance check 1 Turn switch to OFF position 2 Remove plug connection from terminal strip J6 3 Set meter to measure resistance Connect negative test...

Page 29: ...ng the voltage readings Test under the following conditions No power to IN1 or IN2 Terminal 1 to 2 should read 4 5 vdc 0 1 v Terminal 2 to 3 should read 5 0 vdc 0 1 v Power to IN2 or to both IN1 and I...

Page 30: ...Evaporator Fan Contactor IGVM Inlet Guide Vane Motor IP Internal Protector J Pin Terminal Connector LAT Leaving Air Temperature LPS Low Pressure Switch LS Limit Switch MTR Motor NC Normally Closed NO...

Page 31: ...Fig 36 Typical Control Wiring 034 044 Units Shown cont 31...

Page 32: ...96 Carrier Corporation Manufacturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 1 1 Tab 1a 1b PC 111 Catalog...

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