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be displayed if display button is pushed, and reset will be
terminated. The full-scale resistance of potentiometer is
10 Kohms, but when installed on the accessory board in par-
allel with the other 2 potentiometers, measured resistance
will be 3.3 Kohms. This failure will automatically reset once
potentiometer returns to normal. If a failure occurs, one of
the following is the probable cause:
DIP Switch Problem — DIP switch 2 is in the ON position
and the accessory board is not installed (accessory board is
standard on these units so it should always be on the unit).
Incorrect Potentiometer Setting — A potentiometer turned fully
clockwise or counterclockwise is outside the valid range and
will result in a failure.
Faulty Wiring — If the wiring between the potentiometer and
the processor board is incorrect, a failure will result.
Potentiometer Failure — If potentiometer is shorted or open,
a failure will occur.
CODE 85: DEMAND LIMIT POTENTIOMETER (P4) FAIL-
URE — Used only if demand limit is being used. If demand
limit is used, DIP switch 5 must be in the ON position.

Two types of demand limit are available: a field-supplied

and installed single-step control consisting of a 10 Kohm,
3-wire linear potentiometer and an accessory 2-step control
are available from Carrier. The single-step control has a single
potentiometer while 2-step control has 2 potentiometers
(mounted on the demand limit board, see Fig. 20).

For both types of demand limit, the control uses only 80%

of the total potentiometer resistance. If resistance of poten-
tiometer is less than 10% or greater than 90%, alarm light

85

will be energized, a diagnostic code of

will be displayed

when the display button is pushed, and demand limit will be
terminated. If a failure occurs, it is probably due to one of
the following:
Potentiometer Failure — If a potentiometer is shorted or open,
a failure will occur.
Incorrect Potentiometer Setting — A potentiometer turned fully
clockwise or counterclockwise will put potentiometer out of
range resulting in an error.
Faulty Wiring — If wiring between the potentiometer and
the processor board is incorrect, an error will occur.
DIP Switch 5 — If DIP switch 5 is in the ON position and
potentiometer is not installed, an error will occur.
CODE 86: MINIMUM POSITION ECONOMIZER PO-
TENTIOMETER FAILURE — If potentiometer P5 (on ac-
cessory board) setting is less than 0% or greater than 100%,

86

alarm light will be energized, a code of

will be dis-

played when display button is pushed and economizer out-
door air dampers will move to the fully closed position.

The potentiometer full-scale resistance is 10 Kohm, but

when installed in parallel with the other 2 potentiometers on
the accessory board, measured resistance will be 3.3 Kohm.

This failure will automatically reset when potentiometer

returns to normal.

If a failure occurs, one of the following is the probable

cause:

DIP Switch 3 — If this switch is in the ON position and the
accessory board is not installed (accessory board is standard
on these units, so it should always be on the unit).
Incorrect Potentiometer Setting — If potentiometer is turned
fully clockwise or counterclockwise, potentiometer will be
out of the allowable range, and an error will result.
Faulty Wiring — If wiring between the potentiometer and
the processor board is incorrect, an error will occur.

Potentiometer Failure — If potentiometer is shorted or open,
potentiometer will be out of range and an error will result.
CODE 87: WARM-UP TEMPERATURE SET POINT FAIL-
URE — Applicable only if morning warm-up is used. Whether
or not unit is equipped with electric resistance heaters, use
of the morning warm-up function is recommended if the unit
is shut down at night or over weekends. In this application,
cooling will remain off and the outdoor-air damper will stay
closed until heat load from the occupied space elevates return-
air temperature to the warm-up set point. If warm-up func-
tion is used, DIP switch 4 must be in the ON position. The
potentiometer (P6) is located on the accessory board. If po-
tentiometer is set at less than 0° F or more than 95 F, alarm

87

light will be energized, a diagnostic code of

will ap-

pear on the display when display button is pushed, and con-
trol will use a default value of 40 F. If setting is between
0° F and 40 F, control will use a value of 40 F but no di-
agnostic code will be displayed; if setting is between 80 F
and 95 F, control will use a value of 80 F but no diagnostic
code will be displayed.

The potentiometer full-scale resistance is 10 Kohm, but

when wired in parallel with other potentiometers on the ac-
cessory board, measured resistance is 3.3 Kohm.

The failure will automatically reset once potentiometer re-

turns to normal. If a failure occurs, one of the following is
the probable cause:

DIP Switch 4 — If this switch is in the ON position and the
accessory board is not installed (accessory board is standard
on these units, so it should always be on the unit).
Incorrect Potentiometer Setting — If potentiometer is turned
fully clockwise or counterclockwise, potentiometer will be
out of the allowable range, resulting in an error.
Faulty Wiring — If the wiring between the potentiometer and
the processor board is incorrect, an error will occur.
Potentiometer Failure — If potentiometer is shorted or open,
potentiometer will be out of range, resulting in an error.

Electronic Controls Checkout —

The following will

help determine whether a processor board, a relay board, dis-
play set point board, accessory board, or 2-step demand limit
module is faulty.

Before checking out any board, do the following:

1. At initial start-up, enter the quick test mode. This test will

determine if all components are connected and operating
properly.

2. If system has been operating and a malfunction occurs,

check display for diagnostic codes. Use diagnostic chart
located on inner panel of access door to control box sec-
tion of unit; this chart will help determine probable cause
of failure.
These 2 steps will help determine if a component other
than a board is at fault or if the problem is external to
control circuit.

A volt-ohmmeter will be needed to troubleshoot boards. A

digital meter is preferred but a Simpson 260 or equivalent
will work.

To prevent damage to solid-state electronic components
on boards, meter probes should only be placed on ter-
minals and test points listed in following sections. Do
not short the electrical components, and use extreme care
while working on the processor board.

25

Summary of Contents for 48DK024

Page 1: ...ential Pressure Switch 21 SIZE 024 030 UNITS SIZE 034 044 UNITS SIZE 054 074 UNITS Inlet Guide Vane Differential Pressure Switch Units with Inlet Guide Vane and Static Pressure Control Option 21 SIZE...

Page 2: ...mand limit control module Field installed accessories The VAV control system monitors and controls the fol lowing functions of the rooftop unit leaving air temperature unit capacity morning warm up or...

Page 3: ...ssory temperature reset package The fixed resistor has a resistance value of 1200 ohms 5 NOTE Terminal numbers 3 13 are not used on these units Table 2 Pin Terminal Connector J2 Status Switch Inputs C...

Page 4: ...If the set point is between 22 F and 45 F the control will use a value of 45 F If the set point is outside of the valid range less than 22 F or greater than 70 F an alarm condition will be signaled an...

Page 5: ...and Table 6 for factory settings of both the configuration header and DIP switches Table 4 Configuration Header Jumpers JUMPER NUMBER FUNCTION FACTORY SETTING MEANING 1 2 Unit Type n VAV Rooftop Unit...

Page 6: ...IFC J5 2 Morning Warm Up Relay K10 HIR J5 3 Stage 1 Condenser Fan Relay K11 OFC1 OFC2 OFC2 OFC3 J5 4 Stage 2 Condenser Fan Relay K12 Not Used OFC4 J5 5 External Alarm Relay K13 R ALM LEGEND ALM Alarm...

Page 7: ...ter A control signal to check the safety statuses and to start the compressor is sent from the relay board This signal trav els through all of the safeties the high pressure switch the low pressure sw...

Page 8: ...Fig 9 Thermistor T1 Location 50DY024 030 Units GAS SECTION 48DK ONLY HORIZONTAL SUPPLY SECTION 50DY ONLY Fig 10 Thermistor T1 Location 48DK 50DY034 044 Units 8...

Page 9: ...FAN DISCHARGE ELECTRIC HEAT SECTION Fig 11 Thermistor T1 Location 50DK034 044 Units GAS SECTION 48DK FAN DISCHARGE ELECTRIC HEAT SECTION 50DY Fig 12 Thermistor T1 Location 48DK 50DY054 074 Units 9...

Page 10: ...FAN DISCHARGE ELECTRIC HEAT Fig 13 Thermistor T1 Location 50DK054 074 Units Fig 14 Thermistor T2 Location 024 030 Units STANDARD FILTERS BAG FILTERS Fig 15 Thermistor T2 Location 034 044 Units 10...

Page 11: ...STANDARD FILTERS Fig 17 Thermistor T3 and T4 Locations 034 044 Units Fig 18 Thermistor T3 and T4 Locations 054 074 Units BAG FILTERS Fig 16 Thermistor T2 Location 054 074 Units 11...

Page 12: ...nd diagnostic codes CODES 0 THROUGH 6 CAPACITY STEPS These codes indicate the number of cooling stages active at the time the display button is pressed The highest code indicated on the display will b...

Page 13: ...the initialization period is complete the supply and return fans begin operation While the fans are operating the economizer dampers are closed and return air from the building is being circulated Af...

Page 14: ...trol literature for details SIZE 024 030 UNITS All units have a fan cycling ther mostat which cycles OFM2 located over the control box The thermostat switch opens at 60 F 3 F and closes at 70 F 3 F SI...

Page 15: ...OFM Outdoor Condenser Fan Motor Fig 21 Component Arrangement 024 030 Units OFM Outdoor Condenser Fan Motor Fig 22 Component Arrangement 034 044 Units 15...

Page 16: ...054 074 Units LEGEND TB Terminal Block Factory Wiring Field Wiring NOTE For 4 sensor arrangement wire sensors 1 2 4 and 5 as shown Sensors 3 and 6 9 are not used in a 4 sensor application Fig 24 Multi...

Page 17: ...Static Pressure Control Option If unit is equipped with static pressure control option differential pressure switch will modulate fan inlet guide vanes to vary airflow to maintain set point of the swi...

Page 18: ...conomizer outdoor air damper fully open normally open Switch 7 Switch to isolate evaporator fan motor from power exhaust motor normally closed Switch 8 Switch to provide 24 v power to inlet guide vane...

Page 19: ...s and set point potentiometers to ensure that they are functional connected properly and set within proper range for unit configuration Nominal resistance values for all sensors range from 363 000 to...

Page 20: ...Faulty or Option not used Accessory Demand Limit Potentiometer P4 2 2 1 1 Potentiometer OK 0 Potentiometer Faulty or Option not used Minimum Position Economizer Potentiometer P5 2 3 1 1 Potentiometer...

Page 21: ...all 20 to 75 ton rooftop units refer to base unit in stallation instruction literature Inlet Guide Vane Motor Units with Inlet Guide Vanes and Static Pressure Control Option The inlet guide vane moto...

Page 22: ...ull span The null span is the pres sure change that can be made without contacts opening or closing It is adjustable from 0 06 in wg to 0 17 in wg when set point is at minimum position 1 1 in wg and 0...

Page 23: ...ostat in each com pressor is also wired in series with 24 v power that ener gizes CR If thermostat fails or switch opens during opera tion of compressor compressor will shut down and failure is detect...

Page 24: ...4 074 CODE 81 RESET THERMISTOR OR POTENTIOM ETER FAILURE This is a unique code since the reset temperature potentiometer P7 is in series with the space temperature thermistor T10 If either one of thes...

Page 25: ...kwise potentiometer will be out of the allowable range and an error will result Faulty Wiring If wiring between the potentiometer and the processor board is incorrect an error will occur Potentiometer...

Page 26: ...in quick test mode 3 Check voltage TP18 to TP9 4 If voltage is greater than 11 vdc recheck transformer input voltage 5 If transformer is okay replace processor board 6 Turn power to ON position Step...

Page 27: ...r J10 details PIN TERMINAL VOLTAGE DC 17 5 18 5 20 2 5 22 2 5 24 5 Voltage reading is dependent on the meter s impedance Readings may vary with different meters 6 If voltage is not correct replace pro...

Page 28: ...ard Relay Board Checkout Step 1 Low voltage relay resistance check 1 Turn switch to OFF position 2 Remove plug connection from terminal strip J6 3 Set meter to measure resistance Connect negative test...

Page 29: ...ng the voltage readings Test under the following conditions No power to IN1 or IN2 Terminal 1 to 2 should read 4 5 vdc 0 1 v Terminal 2 to 3 should read 5 0 vdc 0 1 v Power to IN2 or to both IN1 and I...

Page 30: ...Evaporator Fan Contactor IGVM Inlet Guide Vane Motor IP Internal Protector J Pin Terminal Connector LAT Leaving Air Temperature LPS Low Pressure Switch LS Limit Switch MTR Motor NC Normally Closed NO...

Page 31: ...Fig 36 Typical Control Wiring 034 044 Units Shown cont 31...

Page 32: ...96 Carrier Corporation Manufacturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Book 1 1 Tab 1a 1b PC 111 Catalog...

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