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Carel HeaterSteam 4 UR002, User Manual

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Carel HeaterSteam 4 UR002 User Manual Download Page 92

     

C

AREL I

N

DU

S

TRIE

S

 HQs

Via dell’Industria, 11 - 35020 Brugine - Padova (Italy)
Tel. (+39) 0499 716611 - Fax (+39) 0499 716600
[email protected] - www.carel.com 

 Agenzia:

“heat

erSt

eam

” +0300087EN - r

el

. 1.4 - 22.01.2021

Summary of Contents for HeaterSteam 4 UR002

Page 1: ...H i g h E f f i c i e n c y S o l u t i o n s heaterSteam 4 UR NO POWER SIGNAL CABLES TOGETHER READ CAREFULLY IN THE TEXT Electric resistance humidifier User manual...

Page 2: ......

Page 3: ...detergents to clean the internal or external parts of the humidi er unless speci cally indicated in the user s manual CARELadoptsacontinuousdevelopmentpolicy Therefore CARELreservesthe right to carry...

Page 4: ......

Page 5: ...connection 44 8 3 Type of Master Slave system installation 44 8 4 Master Slave system con guration 45 9 WEB SERVER 47 9 1 Integrated web server 47 9 2 Connecting to the integrated web server 47 9 3 De...

Page 6: ......

Page 7: ...ng conditions see par Wall mounting The models UR020 UR080 can be oor installed to ensure proper distribution of steam place the humidi er next to the steam distribution point position the humidi er v...

Page 8: ...y pulling it forward 4 remove the protective lm on all external surfaces of the humidi er 1 7 Mounting the front panel Models UR002 UR013 2 1 3 4 Fig 1 g 1 turn the red oval plate with the CAREL logo...

Page 9: ...ote tampering removal lack of the identi cation plate or other does not allow the safe identi cation of the product and will make any installation or maintenance operation to be performed di cult 1 10...

Page 10: ...nic controller 21 Fastening strap 7 Power cable terminal block 22 Heater 8 Pump fuse F3 23 Drain pump 9 RF interference suppressor where envisaged 24 Fill valve 10 Power cable gland 25 Drain tempering...

Page 11: ...23 Boiler 5 Heater fuses where envisaged 24 Drain pipe 6 Contactor 25 Heater 7 Motor protector THP 26 Boiler thermal protector Klixon 8 NTC probe socket 27 Foam detection sensor 9 Transformer 28 Wate...

Page 12: ...4 connect a section of pipe for draining resistant to temperatures of 100 C 212 F and with a minimum internal diameter of 40 mm 1 6 in for models UR002 UR013 and 50 mm 2 in for models UR020 UR080 for...

Page 13: ...ll Water ll Water drain Water drain Steam exhaust and condensate drain Models UR002 UR013 top view A1 A2 A3 Fig 2 f size mm in Models UR002 UR013 F 126 7 5 F 224 8 8 G 137 9 5 4 G 21 7 0 85 A1 Steam o...

Page 14: ...12 mm 0 5 in model SDPOEM0022 hole diameter 22 mm 0 9 in D drilling jig Note if using steam hoses with an inside diameter of 30 mm 1 2 in remove the 22 mm 0 9 in inlet section from the steam nozzle 3...

Page 15: ...D40RH A 30 1 2 40 1 6 B 10 0 4 10 0 4 Y 68 2 7 89 3 5 45 1 8 60 2 4 1 60 2 4 80 3 1 X 77 3 0 99 3 9 3 4 CAREL blowers for room installation VSDU0A VRDXL Steam distributors for installation in rooms Th...

Page 16: ...of the steam transport and condensate drain pipes All the UR models 5 D 200mm 8 5 R 300mm 12 H 2 m 7 8 Fig 3 e Models UR002 UR013 1 condensate drain connection with return to fill tank 20 5 1 D 200mm...

Page 17: ...if necessary cut the top part of the conical cable gland B and insert the power cable 3 connect the electrical wires to the terminal block reposition the cover and fasten it using the screws To attac...

Page 18: ...an be delivered 50 mA Protec tion against short circuits G Probe power supply G CAREL 0 10 V M2 4 Digital input for backup rotation function Maximum current output 5 mA Maximum voltage with contact op...

Page 19: ...al signal Y Pmax Steam_Pr Pmin OFF ON 0 hy 2xhy 100 Y Y 0 1Vdc 0 10Vdc 2 10Vdc 0 20mA 4 20mA Fig 4 k Key Steam_pr Steam production Y External signal P0 Max production hy Activation hysteresis Pm Min p...

Page 20: ...ulating operation short circuit terminals M2 7 M2 8 jumper to enable production connect terminals M2 1 and M2 2 production request to an external controller to enable control set Screen ind Screen des...

Page 21: ...ype Select from 0 1V 0 10V 2 10V 0 20mA 4 20mA M2 M9 M8 1 1 2 3 4 5 6 7 8 2 1 2 OUT H T M G Main probe Fig 4 t _________________________________________________________ CONTROL WITH ONE HUMIDITY PROBE...

Page 22: ...100 C 32 212 F di erential 2 20 C 3 6 36 F Minimum production 0 100 Maximum production 0 100 Ec01 Main probe type Select from 0 1V 0 10V 2 10V 0 20mA 4 20mA M2 M9 M8 1 1 2 3 4 5 6 7 8 2 1 2 OUT H T M...

Page 23: ...probe to terminals M2 5 M2 6 to enable control set Screen Screen description parameter Ea01 Control type Modulation with two temperature probes Ea02 Control with 2 probes Set the weight of the two pro...

Page 24: ...ure involves a water ll cycle to above the high level green LED followed by a drain cycle until below the minimum level red LED The procedure then re lls the unit with water in order to restart produc...

Page 25: ...e probes including the set point or external request signal Fig 6 e Pos Function Pos Function 1 System menu 6 Alarm list 2 home 7 ON OFF 3 Scheduler settings 8 Set point setting 4 System date and time...

Page 26: ...request graphic area displays the production request and the values read by the probes For each control type there is a speci c display as described below control proportional to an external signal an...

Page 27: ...ing O from BMS steam production disabled by the supervisor O by time band steam production disabled due to set time band O from Din production of steam stopped due to opening of the remote ON OFF cont...

Page 28: ...ails need to be entered Use the password 0044 to enter the Maintenance settings Use the password 0077 to enter the Installer settings Settings menu icons Index Icon Menu Menu type Control type A Contr...

Page 29: ...Set the integral time and neutral zone for PI control limit probe Installer heaterSteam process heaterSteam titanium Ea07 Display cylinder operating hours and set maintenance pre alert threshold Serv...

Page 30: ...onal or Imperial Select the language when starting Installer heaterSteam process heaterSteam titanium Change password Eg04 Change the password Service Installer Service Installer heaterSteam process h...

Page 31: ...the special periods B04 Scheduler Set the special days Fig 7 b Fig 7 c Note if control is by external signal the humidi er can only be switched ON or OFF 7 1 3 Alarm thresholds Main menu To check that...

Page 32: ...0 Possible settings 0 100 Step 1 The weight of each probe should be expressed with a value from 0 to 100 The weighted average is calculated as follows Weighted average S1 p1 S2 p2 p1 p2 where Sx is th...

Page 33: ...er 1260 hours The humidi er will signal an alarm and STOP the unit for maintenance once the pre set hours have been reached plus an additional 120 hours in the above example 1500 120 1620 hours It mus...

Page 34: ...vity time is three days 72 hours the cylinder will be automatically emptied when heaterSteam remains on for at least three days without humidi cation request 7 3 4 Periodical drain Installer menu If t...

Page 35: ...s Save the log of main variables to USB pen drive Export to USB Yes to save the log Fig 7 f 7 3 9 Save alarm log The alarm log can be saved to USB pen drive To export the file plug the USB pen drive i...

Page 36: ...after the evaporation cycle in this case using the variation in ll time parameter new ll time default ll time variation in ll time 100 Remarks on the duration of the drain to dilute cycle if the drain...

Page 37: ...Master Slave Initial Master Slave system con guration Press PRG to con gure the Master Slave network Index Description Parameter Ed02 Unit 1 Unit 2 Unit 20 Add unit to the Master Slave system To add...

Page 38: ...s auto or user de ned 9 9 manual drain to dilute cycle setting Index Description Parameter Eg01 Wizard Start the wizard for initial unit con guration Set whether to display the wizard when next restar...

Page 39: ...xternal gateway supernode for humidi cation 7 9 2 BMS port settings Installer menu Screen Eh02 is used to set supervisor communication on the BMS port Index Description Parameter Eh02 BMS port supervi...

Page 40: ...ng service settings Display unit paused by monitoring service status Set unit paused by monitoring service bypass Unit paused bypass automatic reset delay 7 9 8 Restart controller following change in...

Page 41: ...st In this speci c case the Master will always be the unit with the lowest IP address of those connected to the signal probes If necessary an additional humidi er backup can be installed to cover requ...

Page 42: ...Ed04 is only shown if rotation is enabled on screen Ed03 Grouped rotation logic the units are activated in series one after the other according to steam request Example M S system comprising two 80 kg...

Page 43: ...malfunctions Note if a unit goes o ine due to a malfunction or shutdown it will temporarily be excluded from the system and when next restarted it may take 15 seconds or more to automatically come onl...

Page 44: ...r is not accessible directly on the internet as a rewall guarantees remote access only via a secure connection Carel tERA cloud or encrypted VPN connection 9 3 Description of the web server function T...

Page 45: ...visor to the Ethernet port 2 set the network parameters DHCP IP address subnet mask gateway DNS on screen Eh04 For other supervisor protocols select the Carel protocol on the BMS serial port and use t...

Page 46: ...tting for SSR heater power control cycle in manual mode 0 10000 ms ReadWrite 19 RegulationCfg RegTyp Control mode 0 External proportional signal 1 External proportio nal signal limit 2 ON OFF signal 3...

Page 47: ...ite 102 HiConductWarnHyst High conductivity warning threshold hysteresis setting 25 0 100 ReadWrite 103 FoamLevSetPScale Foam sensor sensitivity 0 200 def 100 100 0 200 ReadWrite 104 PartFillsT Micro...

Page 48: ...etP_Temp Set temperature value temperature set point 42 0 0 100 0 C F ReadWrite 17 RegulationCfg Hyst Set control hysteresis 2 0 0 5 100 0 ReadWrite 18 RegulationCfg Di Set control di erential 5 0 2 0...

Page 49: ...ALN7 Network unit 7 alarm Read 50 Alrm_NetUnit_8 Active Alarm ALN8 Network unit 8 alarm Read 51 Alrm_NetUnit_9 Active Alarm ALN9 Network unit 9 alarm Read 52 Alrm_NetUnit_10 Active Alarm ALN10 Networ...

Page 50: ...y poor 8 14 Poor 15 30 Good 31 100 Excellent Read 29 WirelessPrbVal_4 Hum 1 Wireless probe 4 reading Humidity 0 1 rh Read 31 WirelessPrbVal_4 Temp 1 Wireless probe 4 reading Temperature 0 1 C F Read 3...

Page 51: ...1 Set main probe type 0 0 1V 1 0 10V 2 2 10V 5 NTC 3 0 20mA 4 4 20mA 1 0 4 ReadWrite 39 MainPrbCfg Mi_Hum 2 Set main probe minimum humidity value 0 0 100 rh ReadWrite 41 MainPrbCfg Ma_Hum 2 Set main...

Page 52: ...2 Set water preheating temperature 70 0 50 0 80 0 C F ReadWrite 113 PreheatO set_Temp 2 Set temperature di erence with reference to tempera ture set point for activation of preheating preheating o set...

Page 53: ...HiHum Active 1 Alarm ALH01 High humidity temperature Read 21 Alrm_LoHum Active 1 Alarm ALH02 Low humidity temperature Read 22 Alrm_HiHum_Lim Active 1 Alarm ALH03 High humidity temperature limit probe...

Page 54: ...command in manual mode ReadWrite 17 EnSched 1 Enable scheduler FALSE ReadWrite 18 EnHiConductAlrm 1 Enable high conductivity alarm TRUE ReadWrite 19 ManDrain 1 Manual total drain command value change...

Page 55: ...0 s ReadWrite 20 MainPrbCfg UITyp Set main probe type 0 0 1V 1 0 10V 2 2 10V 5 NTC 3 0 20mA 4 4 20mA 1 0 4 ReadWrite 21 LimitPrbCfg UITyp Set limit probe type 0 0 1V 1 0 10V 2 2 10V 3 0 20mA 4 4 20mA...

Page 56: ...ll function active 0 Disabled 1 Daily scheduler 2 Periodic 0 0 2 ReadWrite 89 DilDrainCfg Perio dicDilDrainThrsh Set number of hours between two periodic drain to dilute cycles if micro lling mode ac...

Page 57: ...5 GlbSetP_Temp Set temperature value temperature set point 42 0 0 100 0 C F ReadWrite 16 RegulationCfg Hyst Set control hysteresis 2 0 0 5 100 0 ReadWrite 17 RegulationCfg Di Set control di erential 5...

Page 58: ...m_NetUnit_7 Active Alarm ALN7 Network unit 7 alarm Read 49 Alrm_NetUnit_8 Active Alarm ALN8 Network unit 8 alarm Read 50 Alrm_NetUnit_9 Active Alarm ALN9 Network unit 9 alarm Read 51 Alrm_NetUnit_10 A...

Page 59: ...DisableVarUnitPause Disable paused by monitoring service 0 not disabled 1 disabled Read Tab 11 j 11 3 heaterSteam tERA service registration The humidi er can be connected to the Carel tERA service Th...

Page 60: ...probes for measuring temperature and humidity WS01G01M00 or WS01F01M00 Fig 12 b HeaterSteam Access point connection To connect the humidi er to the access point use the Fieldbus connection on termina...

Page 61: ...hat the supply pipe to the humidi er and the internal tubing are not blocked or choked and that there is enough pressure 0 1 0 8 MPa 1 8 bars Check operation of the ll solenoid valve Check that there...

Page 62: ...only ALN08 Network alarm on unit 8 Network unit alarm see the speci ed unit for details Carry out the checks based on the alarm displayed on the unit in question Automatic Open Signal only ALN09 Netwo...

Page 63: ...i c machine code N description no of kit for single UR UR 6 1 UR 6 3 UR 10 3 UR 13 3 UR6 1 UR6 3 UR10 3 UR13 3 URKCR00020 1 power connection protective cover single package 3 URKCOPC02M 16 boiler cove...

Page 64: ...cover 1 URKFLAN020 11 kit of utilities ange with gasket 1 URKFS00000 3 ani foam sensor kit 1 Tab 14 c where not indicated single package the kits comprise the quantity of parts needed for the speci c...

Page 65: ...n pipe 7 over ow pipe 8 feed pipe 10 compensation pipes URKTDT002M only for drain temperng URKTDT002M only for drain temperng 12 drain tempering pipe for the models equipped with it Tab 14 e where not...

Page 66: ...R30000 URKTR00000 6 Transformer heaterSteam process URH00000P4 heaterSteam titanium URH00000T4 7 Electronic controller URKREL2400 8 Pump relay URKFANS000 URKFANL200 9 Fan HCTXRCFP00 HCTXRCR000 10 TOUC...

Page 67: ...r to the following gures Fig 14 f a loosen the fastening strap and remove the steam pipe 1 b from the boiler cover remove the pressure compensation pipe 2 connected to the level control c loosen the f...

Page 68: ...tions please refer to the wiring diagrams of the heaters next to the heads Scale collection bag optional only unit 2 13 kg On the inner wall of the boiler is present depending on model a lm made in an...

Page 69: ...ed not used not used 40 A GG KTK Tab 14 j Fuse Fuse code 40 A GG KTK URKFUSE700 50 A GG KTK URKFUSE800 Heaters To replace the heaters unmount them removing the fastening nut D on the cover in this cas...

Page 70: ...ay rise excessively until it reaches 65 C Power to the solid state relays is cut o by a special Klixon heat sensor with manual reset see the wiring diagram without signalling the intervention In this...

Page 71: ...MAIN PROBE G ENG heaterSteam 0300087EN rel rel 1 4 22 01 2021 15 WIRING DIAGRAMS To be carried out by the installer TB Terminal Board THP Motor Protector QC1 Fast coupling K Contactor LLC Level gauge...

Page 72: ...RED PURPLE C G MAIN PROBE G ENG heaterSteam 0300087EN rel 1 4 22 01 2021 To be carried out by the installer TB Terminal Board THP Motor Protector QC1 Fast coupling K Contactor LLC Level gauge ST Senso...

Page 73: ...RDA1 KA2 KA1 EVF EVF G MAIN PROBE G ENG heaterSteam 0300087EN rel rel 1 4 22 01 2021 To be carried out by the installer TB Terminal Board THP Motor Protector QC1 Fast coupling K Contactor LLC Level ga...

Page 74: ...DA1 KA2 KA1 EVF EVF RD X3 X4 C G MAIN PROBE G ENG heaterSteam 0300087EN rel 1 4 22 01 2021 To be carried out by the installer TB Terminal Board THP Motor Protector QC1 Fast coupling K Contactor LLC Le...

Page 75: ...1 X1 CS CS LS LS NTC NTC BLUE YELLOW RED PURPLE G MAIN PROBE G ENG heaterSteam 0300087EN rel rel 1 4 22 01 2021 To be carried out by the installer TB Terminal Board THP Motor Protector QC1 Fast coupli...

Page 76: ...LS NTC NTC BLUE YELLOW RED PURPLE X3 X4 C SSR1 SSR2 G MAIN PROBE G ENG heaterSteam 0300087EN rel 1 4 22 01 2021 To be carried out by the installer TB Terminal Board THP Motor Protector QC1 Fast coupl...

Page 77: ...1 3 TR Transformer DP Drain pump LS High level electrodes CS Conductivity meter electrodes MS Manual switch R1 3 Electric heater 1 3 SSR1 3 Solid state relay 1 3 FSB Fan control board FAN Fan RDT Dra...

Page 78: ...R SUPPLY PE 1 BRIDGING CONNECTION 2 3 C SSR1 SSR2 TO DP G MAIN PROBE G ENG heaterSteam 0300087EN rel 1 4 22 01 2021 To be carried out by the installer THP Motor Protector QC1 Fast coupling K CONTACTOR...

Page 79: ...3 1 2 2 1 2 1 2 ALARM RELAY C NC NO GO G EXTERNAL SIGNALS BRIDGING CONNECTION G MAIN PROBE G ENG heaterSteam 0300087EN rel rel 1 4 22 01 2021 To be carried out by the installer THP Motor Protector QC1...

Page 80: ...C NC NO GO G LS R4 R5 R6 R1 R2 R3 PTC1 PTC3 PTC2 PTC4 PTC5 PTC6 G MAIN PROBE G ENG heaterSteam 0300087EN rel 1 4 22 01 2021 To be carried out by the installer THP Motor Protector QC1 Fast coupling K...

Page 81: ...1 R2 R3 4 5 6 G I M H L N R1 R2 R3 1 2 3 A C E B D F UR053 400 460 690V 3F R1 R2 R3 4 5 6 O Q S P R T G MAIN PROBE G ENG heaterSteam 0300087EN rel rel 1 4 22 01 2021 To be carried out by the installer...

Page 82: ...FAN NTC NTC BLUE YELLOW RED PURPLE EXTERNAL SIGNALS ALARM RELAY C NC NO GO G POWER SUPPLY G MAIN PROBE G ENG heaterSteam 0300087EN rel 1 4 22 01 2021 To be carried out by the installer QC1 Fast coupl...

Page 83: ...ED PURPLE CS CS LS LS NTC NTC RS RS K M2 M1 EVF EVF KA1 KA2 RDA1 RDA2 FAN FAN ALARM RELAY C NC NO EXTERNAL SIGNALS G MAIN PROBE G ENG heaterSteam 0300087EN rel rel 1 4 22 01 2021 To be carried out by...

Page 84: ...M RELAY C NC NO GO G F1 F2 F3 F4 TR L1 L2 L3 PE K MS TO DP N A RD S1 SSR2 SSR3 SSR1 F5 F6 F7 F8 F9 F10 1 BRIDGING CONNECTION 2 3 4 5 6 POWER SUPPLY G MAIN PROBE G ENG heaterSteam 0300087EN rel 1 4 22...

Page 85: ...4 R5 R6 I M L N G H R7 R8 R9 4 5 6 O Q S P R T R1 R2 R3 1 2 3 A C E B D F R4 R5 R6 I M L N G H O P R Q S T R9 R8 R7 UR60 400 460 690V 3F UR80 690V 3F G MAIN PROBE G ENG heaterSteam 0300087EN rel rel 1...

Page 86: ...VF EVF KA1 KA2 RDA1 RDA2 FAN FAN NTC NTC BLUE YELLOW RED PURPLE EXTERNAL SIGNALS ALARM RELAY C NC NO GO G F5 F6 F7 F8 F9 F10 F11 F12 F13 1 2 3 4 5 6 7 8 9 G MAIN PROBE G ENG heaterSteam 0300087EN rel...

Page 87: ...16e Fig 15 g 20 0 44 15 0 P 690 3 x 5000 Y 3 x 12 5 6 16 rapid Fig 16e Fig 15h UR027 27 0 59 5 19 8 K 230 3 x 6612 3 x 49 8 16 60 rapid Fig 16h Fig 16e_1 Fig 15 h Fig 15 i 27 0 59 5 20 0 L 400 3 x 666...

Page 88: ...6 p Three phase STAR 53 kg h 575 V U Three phase TRIANGLE 20 kg h 208 U 230 V 0 U 27 kg h 208 U 230 V U Three phase STAR 60 kg h 400 460 V U 80 kg h 400 460 V 0 1 2 3 A B C D E F O P Q R S T 1 2 3 A B...

Page 89: ...ls 0 1 Vdc 0 10 Vdc 2 10 Vdc 50 with signals 0 20 mA 4 20 mA power supply for active probes general features 24 Vdc 24 Vac recti ed Imax 250 mA 12 Vdc 5 Imax 50 mA alarm relay outputs general features...

Page 90: ...R0 1 1 1 2 2 2 40 1 6 45 99 1650 65 DP165D40R0 1 1 2 2 2 40 1 6 45 99 2050 80 7 DP205D40R0 1 2 2 2 40 1 6 45 99 600 23 6 DP060D40RU 1 1 1 2 2 2 30 1 2 5 11 350 13 7 DP035D30RH 1 1 30 1 2 8 17 6 450 17...

Page 91: ...91 ENG heaterSteam 0300087EN rel rel 1 4 22 01 2021...

Page 92: ...CAREL INDUSTRIES HQs Via dell Industria 11 35020 Brugine Padova Italy Tel 39 0499 716611 Fax 39 0499 716600 carel carel com www carel com Agenzia heaterSteam 0300087EN rel 1 4 22 01 2021...

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