5
ENG
“heaterSteam” +0300087EN - rel. rel. 1.4 - 22.01.2021
Content
1. I
N
TR
O
DU
C
TI
ON
A
N
D I
NS
TALLATI
ON
7
1.1 HeaterSteam
(UR*)
.....................................................................................................................................7
1.2
Dimensions and weights .......................................................................................................................7
1.3
When opening the packaging ...........................................................................................................7
1.4 Positioning
......................................................................................................................................................7
1.5 Wall
mounting
..............................................................................................................................................7
1.6
Removing the front panel .....................................................................................................................8
1.7
Mounting the front panel .....................................................................................................................8
1.8
Material supplied with the appliance ............................................................................................9
1.9
Technical data plate ..................................................................................................................................9
1.10 Water
circuit
...................................................................................................................................................9
1.11
Layout of models UR002 – UR0013 ..............................................................................................10
1.12
Layout of models UR020 – UR0080 ..............................................................................................11
2. HYDRAULI
C
CONN
E
C
TI
ONS
12
2.1
Supply water .............................................................................................................................................14
2.2 Drain
water
..................................................................................................................................................14
3.
S
TEAM DI
S
TRI
B
UTI
ON
15
3.1
CAREL steam nozzles (SDPOEM00**) ..........................................................................................15
3.2
CAREL linear distributors for air ducts or AHUs (DP***DR0) ........................................15
3.3
CAREL blowers for room installation (VSDU0A*, VRDXL*) ............................................16
3.4
Steam transport pipe ............................................................................................................................16
3.5
Condensate drain pipe ........................................................................................................................16
3.6
Outlet pressure limits ............................................................................................................................17
4.
ELE
C
TRI
C
AL
CONN
E
C
TI
ONS
18
4.1 Wiring
provisions
.....................................................................................................................................18
4.2
Power cable connection .....................................................................................................................18
4.3 Control
board
.............................................................................................................................................19
4.4
Operating and control principles .................................................................................................20
4.5
Steam production control signals ..............................................................................................21
4.6
Control with humidity probes .........................................................................................................22
4.7
Control with temperature probes .................................................................................................23
4.8 Alarm
contact
............................................................................................................................................24
4.9
Unit status contact / maintenance pre-alert ..........................................................................25
4.10
Production request analogue output .........................................................................................25
4.11 Final
checks
.................................................................................................................................................25
5.
PREPARI
NG
F
O
R
O
PERATI
ON
25
5.1 Preliminary
checks
..................................................................................................................................25
6.
S
TART-UP A
N
D U
S
ER I
N
TERFA
C
E 26
6.1 Start-up
..........................................................................................................................................................26
6.2
Activation sequence ...........................................................................................................................26
6.3 Shutdown
.....................................................................................................................................................26
6.4 Graphic
terminal
......................................................................................................................................26
6.5 Keypad
...........................................................................................................................................................27
6.6 Display
............................................................................................................................................................27
6.7
Display graphic area 2 – Probes/Request .................................................................................27
6.8
Display graphic area 3 - Notifi cation center............................................................................27
6.9
Display graphic area 4 - Unit status ..............................................................................................28
6.10
Display graphic area 5 - Quick access .........................................................................................28
6.11
Display graphic area 6 - Unit status icons.................................................................................28
6.12 Main
menu
..................................................................................................................................................29
6.13
Complete programming menu tree ...........................................................................................30
6.14 Alarms
.............................................................................................................................................................32
7. U
S
ER ME
N
U A
N
D U
N
IT
CON
FI
G
URATI
ON
33
7.1 Main
menu
..................................................................................................................................................33
7.2
Menu E. Settings - a. Control ..........................................................................................................33
7.3
Menu E. Settings - b. Functions .....................................................................................................35
7.4
Menu E. Settings - c. Confi guration ...........................................................................................37
7.5
E.Settings – d.Master/Slave ..............................................................................................................41
7.6
E.Settings – e.Backup ...........................................................................................................................41
7.7
E.Settings – f.Manual mode ...............................................................................................................41
7.8
E.Settings – g.Initialisation ................................................................................................................42
7.9
E. Settings - h. Supervision ...............................................................................................................43
7.10
E. Settings - i. Logout ..........................................................................................................................43
8. MA
S
TER/
S
LAVE
S
Y
S
TEM 44
8.1
Description of the Master/Slave system....................................................................................44
8.2
Network switch for Master/Slave connection .......................................................................44
8.3
Type of Master/Slave system installation ..................................................................................44
8.4
Master/Slave system confi guration ..............................................................................................45
9. WE
B
S
ERVER 47
9.1
Integrated web server ..........................................................................................................................47
9.2
Connecting to the integrated web server ...............................................................................47
9.3
Description of the web server function ....................................................................................47
10. HARDWARE
B
A
C
KUP 48
11.
S
UPERVI
SO
R
N
ETW
O
RK 49
11.1
Supervisor network protocols and confi guration ...............................................................49
11.2
Table of supervisor variables ...........................................................................................................49
12. WIRELE
SS
PR
OB
E
S
, I
NS
TALLATI
ON
A
N
D
CON
FI
G
URA-
TI
ON
57
12.1
Type of installation and wireless probe electrical connections ...............................57
12.2
Wireless probe installation .................................................................................................................57
13. ALARM TA
B
LE 58
14.
S
PARE PART
S
A
N
D MAI
N
TE
N
A
NC
E 60
14.1 Maintenance...............................................................................................................................................63
14.2 Maintenance
operations
.....................................................................................................................63
14.3 Maintenance
frequency
......................................................................................................................63
14.4
Maintenance of the cylinder-boiler .............................................................................................64
14.5
Feed/drain tempering solenoid valve ........................................................................................65
14.6 Fill
tank
...........................................................................................................................................................66
14.7
Replacing the parts ................................................................................................................................66
14.8
Mechanical discharge of water in the cylinder .....................................................................67
15. WIRI
NG
DIA
G
RAM
S
68
15.1
Wiring diagram UR002-UR004 single-phase 208 V / 230 V .................................................
- version U ...................................................................................................................................................68
15.2
Wiring diagram UR002-UR004 single-phase 230 V - version 0 ....................................69
15.3
Wiring diagram UR006 single-phase 208 V / 230 V - version U...................................70
15.4
Wiring diagram UR006 single-phase 230 V - version 0 ....................................................71
15.5
Wiring diagram UR006-UR010-UR013 three-phase (208-230-400- ................................
460-575 V) - version U...........................................................................................................................72
15.6
Wiring diagram UR006-UR010-UR013 three-phase ................................................................
(230-400-460 V) - version 0 ................................................................................................................73
15.7
Wiring diagram UR020 three-phase (208-230-400-460-575 V) - ....................................
version
U
Wiring diagram UR027 three-phase (400-460-575 V) - .........................................................
version U ......................................................................................................................................................74
15.8
Wiring diagram UR020-UR027 three-phase (230-400-460 V) - ........................................
version 0 .......................................................................................................................................................75
15.9
Wiring diagram UR027 three-phase (230 V) - version U .................................................76
15.10 Wiring diagram UR040 three-phase (400-460-575 V) - version U
Wiring diagram UR053 three-phase (575 V) - version U .................................................77
15.11 Wiring diagram UR040-UR053 three-phase (400-460 V) - ..................................................
version
0
........................................................................................................................................................78
15.12 Wiring diagram UR053 three-phase (400-460 V) - version U .......................................79
15.13 Wiring diagram UR060 three-phase (575 V) - version U .................................................80
15.14 Wiring diagram UR060 (400-460 V) - version U ....................................................................81
15.15 Wiring diagram UR060-UR080 three-phase (400-460 V) - ..................................................
version 0 .......................................................................................................................................................82
15.16 Wiring diagram UR080 three-phase (400-460-575 V) - .........................................................
version
U
.......................................................................................................................................................83
16.
G
E
N
ERAL FEATURE
S
A
N
D M
O
DEL
S
84
16.1
heaterSteam models and electrical features ..........................................................................84
16.2
Electrical connection of boiler heaters ......................................................................................85
16.3 Technical
features
....................................................................................................................................86
16.4
Steam transport pipe models ..........................................................................................................86
16.5
Steam nozzle models ............................................................................................................................86
16.6
Linear nozzle models and typical installations......................................................................87
Summary of Contents for HeaterSteam 4 UR002
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