Canon iR C3200 Series Portable Manual Download Page 21

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Chapter 1

1-7

Points to Note About Scheduled Servicing

Unless otherwise specifically mentioned, use lint-free paper and alcohol for cleaning.

- If you used solvent for cleaning, be sure that the solvent has completely dried before mounting the part back to the

machine.

- Unless specifically mentioned, do not use a wet (moist) cloth for cleaning.

- See to it that scheduled servicing and replacement are conducted as indicated.

F-1-3

Scanning lamp

Dry wipe with lint-free paper.

Lens

Use a blower brush.

Clean the face/back and white plate.

Scanner rail

Lubricate.

Scanner cable

Inspect.

Copyboard glass

Delivery upper
guide
Delivery lower
guide
Fixing inlet guide

Dry wipe with
lint-free paper.

Face-down
delivery roller 1

Intermediate
transfer belt

Face-down
delivery roller 2

External delivery
roller

Internal delivery
roller

Duplex feed roller

Duplex
feed
roller

Secondary
transfer rear
guide

Duplex
feed
roller

Registration
lower roller

Registration
upper roller

Duplex feed
roller

Pickup vertical
path roller

Pre-registration
roller

Reversing roller

No. 1 through No. 3 mirror

Use a blower brush; if dirt
cannot be removed, dry wipe
with lint-free paper.

Tension roller

(when replacing
the ITB)

Drive roller

(when replacing
the ITB)

Secondary
transfer
internal
roller

(when replacing
the ITB)

Reflecting plate

Clean with a blower brush.

Original size sensor

Use a blower brush.

Note: Unless otherwise indicated and for guides coming into
contact with paper, use lint-free paper and alcohol.

(ITB; when
replacing it)

Summary of Contents for iR C3200 Series

Page 1: ...Dec 3 2004 Portable Manual iR C3200 Series iR C3220N PRT ...

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Page 3: ... need arises In the event of major changes in the contents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This ma...

Page 4: ...quiring care to avoid combustion fire Indicates an item prohibiting disassembly to avoid electric shocks or problems Indicates an item requiring disconnection of the power plug from the electric outlet Indicates an item intended to provide notes assisting the understanding of the topic in question Indicates an item of reference assisting the understanding of the topic in question Provides a descri...

Page 5: ...sed to indicate Low The voltage value however differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically all cases the internal mechanisms of a microprocessor cannot be checked in the field Therefore the operations of the microprocessors used in the machines are not discussed they are explained in terms of from sensors to the in...

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Page 7: ...tem 2 5 2 2 1After Replacing the Scanning Lamp 2 5 2 2 2After Replacing the Copyboard Glass 2 5 2 2 3After Replacing the CCD Unit 2 5 2 3 Laser Exposure System 2 6 2 3 1After Replacing the Laser Unit 2 6 2 4 Image Formation System 2 7 2 4 1After Replacing the Drum Unit 2 7 2 4 2After Replacing the Transfer Unit 2 7 2 4 3After Replacing the Pattern Reading Unit 2 7 2 5 Fixing System 2 8 2 5 1After ...

Page 8: ...nt 5 1 5 1 1Outline 5 1 5 1 2Test Print TYPE 5 1 5 1 3Selecting a Test Print TYPE 5 1 5 1 4Gradations TYPE 4 5 2 5 1 5Full Halftone TYPE 5 5 2 5 1 6Grid TYPE 6 5 3 5 1 7MCYBk Horizontal Stripe TYPE 10 5 4 5 1 8Gradations TYPE 12 5 5 5 1 9Full Color 16 Gradations TYPE 14 5 5 5 2 I O I O Display Mode 5 6 5 2 1I O display mode 5 6 5 2 2DC CON 5 7 5 2 3R CON 5 16 5 2 4FEEDER 5 18 5 2 5SORTER 5 20 5 2 ...

Page 9: ...the Pickup Delivery Options 7 4 7 2 2System Configuration and Print Transmission Accessories 7 5 7 2 3Functions of Printing Transmission Accessories 7 6 7 2 4Overview of Printing Transmitting Accessories 7 7 7 3 Product Specifications 7 8 7 3 1Type and Functions 7 8 7 4 Function List 7 9 7 4 1Print Speed 7 9 7 4 2Print Size 7 11 7 4 3Others 7 13 7 4 4Reader Unit Specifications 7 14 Chapter 8 Upgra...

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Page 11: ...Chapter 1 Maintenance and Inspection ...

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Page 13: ...er Unit Color Image Reader C1 1 1 1 1 3 Printer Unit 1 1 1 2 Durables and Consumables 1 2 1 2 1 Outline 1 2 1 2 2 Reader Unit Color Image Reader C1 1 2 1 2 3 Printer Unit 1 2 1 3 Scheduled Servicing Basic Procedure 1 4 1 3 1 Scheduled Servicing Reader Unit 1 4 1 3 2 Scheduled Servicing Printer Unit 1 6 ...

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Page 15: ...ance once they fail If possible schedule any periodical replacement so that it coincides with scheduled servicing The guide to periodical replacement is subject to change according to the site of installation and habits of use 1 1 2 Reader Unit Color Image Reader C1 0006 0000 The reader unit Color Image Reader C1 does not have parts that require periodical replacement 1 1 3 Printer Unit 0006 0001 ...

Page 16: ... Printer Unit 0006 0005 T 1 1 as of May 2004 Ref Parts name Parts No Q ty Life Remarks 1 Waste toner container FG6 8992 1 60 000 prints 2 Secondary transfer outside roller 120 230 V FG6 8997 1 300 000 prints actual number of prints 3 Transfer cleaning unit FG6 8989 1 100 000 prints 4 Fixing roller FB6 3641 1 100 000 prints actual number of prints 5 Pressure roller FB6 3653 1 100 000 prints actual ...

Page 17: ...ints actual number of prints 14 Fixing upper frame unit FG6 9645 1 100 000 prints 15 Fixing unit 100 V FG6 9070 1 200 000 prints 15 Fixing unit 120 V FG6 9069 1 200 000 prints 15 Fixing unit 230 V FG6 9070 1 200 000 prints 16 Pressure roller bearing XG9 0478 2 100 000 prints actual number of prints Assumes the use of A4 originals with a 5 image ratio as of May 2004 Ref Parts name Parts No Q ty Lif...

Page 18: ...unting the part back to the machine Unless specifically mentioned do not use a wet moist cloth for cleaning See to it that scheduled servicing and replacement are conducted as indicated Unit name Location Cleaning Remarks Optical assembly Scanner cable inspect if dirt is appreciable Optical path Scanner rail lubricate if dirt is appreciable Copyboard glass clean if dirt is appreciable No 1 through...

Page 19: ...condary transfer rear guide Duplex feed roller Registration lower roller Registration upper roller Duplex feed roller Pickup vertical path roller Pre registration roller Reversing roller Reversing roller No 1 through No 3 mirror Use a blower brush if dirt cannot be removed dry wipe with lint free paper Tension roller when replacing the ITB Drive roller when replacing the ITB Secondary transfer int...

Page 20: ... inlet guide clean if dirt is appreciable Fixing inlet roll clean if dirt is appreciable Delivery upper guide clean if dirt is appreciable Delivery lower guide clean if dirt is appreciable Manual feed registration unit Pre registration roller clean if dirt is appreciable Registration upper roller clean if dirt is appreciable Registration lower roller clean if dirt is appreciable Pickup vertical pa...

Page 21: ... wipe with lint free paper Face down delivery roller 1 Intermediate transfer belt Face down delivery roller 2 External delivery roller Internal delivery roller Duplex feed roller Duplex feed roller Secondary transfer rear guide Duplex feed roller Registration lower roller Registration upper roller Duplex feed roller Pickup vertical path roller Pre registration roller Reversing roller Reversing rol...

Page 22: ...Chapter 1 1 8 ...

Page 23: ...Chapter 2 Standards and Adjustments ...

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Page 25: ...em 2 7 2 4 1 After Replacing the Drum Unit 2 7 2 4 2 After Replacing the Transfer Unit 2 7 2 4 3 After Replacing the Pattern Reading Unit 2 7 2 5 Fixing System 2 8 2 5 1 After Disassembling the Fixing Unit 2 8 2 6 Electrical Components 2 9 2 6 1 When Replacing the Reader Controller PCB 2 9 2 6 2 When Replacing the DC Controller PCB 2 9 2 6 3 When Replacing the Main Controller PCB main 2 10 2 6 4 W...

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Page 27: ...orizontal registration adjustment 2 leading edge image margin adjustment registration adjustment 3 left right non image width adjustment CCD read start cell position adjustment 4 leading edge non image width adjustment scanner image leading edge position adjustment Adjusting the Image Leading Edge Margin 1 Make the following selections in service mode and see that the image margin is as indicated ...

Page 28: ...n the right front stay and loosen the screw 1 to adjust the position of the adjusting plate 2 F 2 10 Leading edge of paper Decease the value of REGIST A decrease of 10 will increase the margin by 1 mm Increase the value of REGIST An increase of 10 will decrease the margin by 1 mm 2 5 4 6 8 101214161820 0 2 5 1 5mm 2nd side of duplex copy 2 5 2 0mm Image leading edge Decrease the value of ADJ X A d...

Page 29: ...ents An increase by 24 increases the non image width by about 1mm with the range of settings being between 0 and 100 2 1 4 Adjusting the Left Right Margin Manual Feed Tray 0000 5348 Loosen the 2 screws 1 and move the position of the slide guide 2 to make adjustments F 2 13 2 1 5 Adjusting the Left Right Margin Side Paper Deck 0000 5349 1 Slide out the compartment and adjust the position of the lat...

Page 30: ...oosen the adjusting screw 1 to make adjustments A single graduation in the index will cause a change of approximately 1 mm To move the paper to the rear move it to the left To move the paper to the front move it to the right F 2 15 1 left right ...

Page 31: ... 04 using the following service mode items COPIER ADJUST CCD W PLT X Y Z Use it to enter data for the standard white plate F 2 16 2 2 3 After Replacing the CCD Unit 0000 5356 When you have replaced the CCD unit enter the values for color displacement correction in sub scanning direction indicated on the label attached to the unit in service mode COPIER ADJUST CCD CCDU RG GB Use it to enter the ima...

Page 32: ...r Exposure System 2 3 1 After Replacing the Laser Unit 0000 5357 If you have replaced the laser unit execute the following service mode COPIER FUNCTION LASER L ADJ 0 Use it to execute automatic adjustment of laser intensity ...

Page 33: ...replacing the drum unit 2 4 2 After Replacing the Transfer Unit 0000 5359 There is no particular work to perform after replacing the transfer unit intermediate transfer unit secondary transfer unit 2 4 3 After Replacing the Pattern Reading Unit 0000 5360 There is no particular work to perform after replacing the pattern reading unit ...

Page 34: ...tandard tighten the screw on the side with a lower nip value at the edge MEMO A 1 2 turn of the screw shifts the nip balance by about 0 4 mm A 1 2 turn on the screw at the front will increase the nip at the front by 0 3 mm decreasing the nip at the rear by 0 2 mm If the median value of the measured nip is toward the higher limit of the standard tighten the screw on the side with a higher nip value...

Page 35: ...tion value for sub scanning direction COPIER ADJUST CCD CL R GB Use it to enter a color displacement correction value for sub scanning direction COPIER ADJUST CCD BW R RG Use it to enter a color displacement correction value for sub scanning direction COPIER ADJUST CCD BW R GB Use it to enter a color displacement correction value for sub scanning direction COPIER ADJUST CCD CCDU RG Use it to enter...

Page 36: ...machine starts auto adjustment and will indicate END at its end 2 6 3 When Replacing the Main Controller PCB main 0000 5364 Be sure to use the image memory SDRAM 1 PCB and the boot ROM 2 from the old PCB on the new main controller PCB main F 2 21 F 2 22 2 6 4 When Replacing the Main Controller PCB sub 0006 3263 Be sure to use the SRAM PCB 1 from the old PCB on the new main controller PCB sub 2 F 2...

Page 37: ...ALL CARD then enter the number of the first card and press OK For instance if cards No 1 through No 1000 are used for group control enter 1 2 Turn off and then on the machine when the machine has started up perform the following in user mode Make the following selections user mode system control settings group ID control count control then check to see that IDs from 00000001 through 00001000 have ...

Page 38: ... manual feed unit and the cassette 1 2 then open the pickup vertical path cover 2 Remove the 2 screws 1 and detach the front right cover 2 F 2 24 Adjusting the Cassette 1 Side 3 Insert a screwdriver through the hole in the front right stay and loosen the screw 1 to adjust the position of the adjusting plate 2 F 2 25 F 2 26 Adjusting the Cassette 2 Side 3 Remove the grip 1 from the front right F 2 ...

Page 39: ...2 Adjusting the Horizontal Registration When Replacing the Duplex Unit 0000 5370 After replacing the horizontal registration motor horizontal registration sensor duplex unit and fixing delivery unit follow the adjustment showing below COPIER ADJUST FEED ADJ ADJ REFE Image L2 will decrease the margin on the front side of the paper Moving the adjusting plate to the right ...

Page 40: ...Chapter 2 2 14 ...

Page 41: ...Chapter 3 Error Code ...

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Page 43: ...Contents Contents 3 1 Error Code Details 3 1 3 1 1 Error Code Details Table 3 1 ...

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Page 45: ...tion the difference in temperature between the sub end thermistor and the main non contact thermistor is 20 deg C or more for 100 msec A reversal in temperature caused for example by a piece of residual paper is detected E002 The rise in temperature of the fixing unit is inadequate 0002 The output of the non contact thermistor does not reach 60 deg C within 240 sec after it has reached 40 deg C 00...

Page 46: ...etection thermistor inside the non contact thermistor is detected for 500 msec continuously 0003 A short circuit of the temperature detecting thermistor inside the non contact thermistor is detected for 500 msec continuously 0004 An open circuit of the infrared detecting thermistor inside the non contact thermistor is detected for 500 msec continuously 0005 A short circuit of the infrared detectin...

Page 47: ...the SALT sensor The ITB has deteriorated The fault can occur as when a new drum unit has been fitted It is detected during ATR control or in about 150 sec after idle rotation of the developing assembly xx30 There is a fault open circuit in the ATR sensor The setting of the ATR sensor computation value is wrong The drum unit is not fitted properly or is faulty The fault can occur as when a new drum...

Page 48: ... extremely small The fault occurs when an image is being formed It is detected when toner supply operation is started xx80 The actual value is considerably high in relation to the ITB surface reflectance when a new drum unit is fitted The SALT sensor is faulty The fault occurs while ATR control is being executed xx81 The actual value is considerably high in relation to the ITB surface reflectance ...

Page 49: ...g formed and in addition when the T D ratio drops while 20 prints are being made continuously It is detected when toner supply operation is started E032 The counter of the NE controller fails to operate 0000 The counter function of the NE controller fails to operate E061 Charging error xxdd The charging DC bias exceeds the upper limit E110 The operation of the laser scanner motor is faulty 0110 Th...

Page 50: ...er and the DC controller 0002 While print is under way there is no appropriate response from the DC controller within a specific period of time E243 The control panel is faulty 0000 There is a fault in the communication between the controller and the control panel E248 The EEPROM on the reader controller PCB is faulty 0000 The ID stored in EEPROM read when the main power is turned on and the ID st...

Page 51: ...occurs E351 The ECO ID PCB is faulty 0000 There is a fault in the initial communication E402 There is a fault in the feeder motor The feeder motor M2 fails to rotate The feeder motor clock sensor SR1 is faulty The feeder motor encoder pulse is not detected within 0 3 sec after the DF feeder motor drive signal has been turned ON E404 There is a fault in the delivery motor The face down delivery mot...

Page 52: ... start of operation 0002 The delivery roller feeder motor M2 or feeder motor clock sensor PI10 is faulty There is no clock pulse for a feed equivalent for 0 2 during communication E514 There is a fault in stack processing clockwise direction The stack processing motor M2 or the stack delivery lever home position sensor S8 is faulty The connector is disconnected The stack delivery belt or the retur...

Page 53: ...ult in the swing mechanism 0001 The swing motor M7 or the swing guide open sensor PI18 is faulty The swing guide closed switch does not go ON when the swing motor has been rotated in reverse for 1 sec 0002 The swing motor M7 or the swing guide closed switch MS6 is faulty The swing guide open switch does not go ON when the swing motor has been rotated in reverse for 1 sec 0003 The safety area switc...

Page 54: ... tray The stack tray ascent descent motor M5 stack tray paper height sensor S10 or the stack tray ascent descent motor clock sensor S9 is faulty The connector is disconnected An excess load is imposed on the stack tray ascent descent motor The stack tray upper limit sensor goes ON while the stack tray ascent descent motor is in operation or the clock pulse of the stack tray direction motor clock s...

Page 55: ... home position sensor PI13S is faulty The guide home position sensor does not go OFF when the guide motor has been driven for 1 sec E5F3 There is a fault in saddle alignment 0001 The alignment motor M5S or the aligning plate home position sensor PI5S is faulty The aligning plate home position sensor does not go ON when the alignment motor has been driven for 0 5 sec initially driven for 1 67 sec 0...

Page 56: ...otor clock sensor has dropped below a specific value 0005 The paper pushing plate motor M8S or the paper pushing plate leading edge position sensor PI15S is faulty The paper pushing plate leading edge positioning sensor does not go ON when the paper pushing plate motor has been driven for 0 3 sec or more E5F8 There is a fault in the saddle connector 0001 The connector of the guide home position se...

Page 57: ...ch the HD cannot be detected The machine may fail to become ready returning an error code 0002 The startup file is absent The program for the main CPU does not exist on the HD in BOOTDEV BOOT or the like 0003 The fault is a HD write abort error The machine fails to read sectors of the HD 0004 At power on an error is detected as part of a check made on the control table for image storage area Re in...

Page 58: ...other HDD access driver error 02 File system logic error error detection by check processing mounting failure 03 Other error HDD connector fault HDD detection failure secondary error as of DRAM fault 10 HD controller HD controller IC driver No error 11 HD controller IC driver not installed 12 HD controller IC system error 13 HD controller IC device error 14 HD controller IC parameter error 21 pack...

Page 59: ... detected 4 times or more for 1 5 sec after the communication is disrupted between the reader unit and the DADF 0002 There is a fault in data communication The finisher controller pedestal controller or DC controller PCB is faulty The connector between the finisher and the machine has poor connection An error has been detected 4 times or more for 1 5 sec after the communication between the finishe...

Page 60: ...ils when the power is turned o 0002 While the new controller is in operation an IPC error occurs The system assumes that IPC communication cannot be restored E719 The coin vendor is faulty 0000 The coin vendor cannot be detected at startup 0001 While the coin manager is starting up an error occurs Detection was normal before the power has been turned off but detection fails when the power is turne...

Page 61: ...he HDD is too big 0003 The language specified in Config txt on the HDD cannot be found 0004 A switchover to a language on the HDD cannot be made 1000 The installed boot ROM is of a different type E745 The TokenRing board is faulty 0001 An attempt at initialization fails PCI 0002 The MAC address is faulty 0003 The board information cannot be obtained 0004 There is a connection fault E747 The image ...

Page 62: ...discharge fan is faulty 0000 The DC controller tried to start it up but the fan has been identified as being at rest for 5 sec continuously E805 The cleaner fan is faulty 0001 The DC controller tried to start it but the fan has been identified as being at rest for 5 sec continuously Code Detail Description Timing of detection ...

Page 63: ...Chapter 4 User Mode Items ...

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Page 65: ...ning 4 4 4 4 Report Generation 4 5 4 5 System Control Settings 4 6 4 6 Copier Specifications Settings 4 7 4 7 Transmission Reception Specifications Settings 4 8 4 8 Box Specifications Settings 4 10 4 9 Printer Specifications Settings 4 11 4 10 Destinations Table Specifications Settings 4 12 ...

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Page 67: ...alert ON OFF job end ON OFF residual original ON OFF priority on text photo upon selection of auto color text photo inch input enable inch input ON OFF ON if 120 V paper type registration upon cassette auto selection copier printer box fax other registration paper type yes change power save mode 10 5 0 immediate recovery power consumption in sleep state little much select special tray use finisher...

Page 68: ... sided print off on file delete after print off on print merge off on switch language of display ON OFF reverse screen color ON OFF between jobs shift ON OFF JPEG compression rate at remote scan high average low gamma value at remote scan g1 0 g1 4 g1 8 g2 2 initialize common settings yes no Mode Description ...

Page 69: ...ed 10 digit number auto sleep time 10 min 15 min 20 min 30 min 40 min 50 min 1 hr 90 min 2 hr to 3 hr to 4 hr change auto clear time 0 none 1 to 9 min 2 min set weekly timer 00 00 to 23 59 1 min increments shift to low power consumption mode 10 min 15 min 20 min 30 min 40 min 50 min 1 hr 90 min 2 hr to 3 hr to 4 hr ...

Page 70: ...r binding staple edging yes center binding position change A3 11x17 B4 A4R LTRR auto gradation correction plain paper full correction quick correction heavy paper full correction quick correction density correction copy box black and white transmission color transmission density 5 settings each cleaning inside machine yes cleaning of feeder yes ...

Page 71: ...tions ON OFF print at specified time ON OFF setup fax fax transmission results report only if error ON OFF faxcommunication control report auto print at 40 communications ON OFF print at specified time ON OFF fax reception results report only if error ON OFF fax box reception report ON OFF list print transmission destinations list user data list list print fax user data list list print network use...

Page 72: ...e set device info device name site of installation set network TCP IP setup IP address DNS PING command SINS LPD RAW IPP print off HTTP on IP address settings range NetWare setup AppleTalk setup SMB settings SNMB settings special port settings ON OFF spool function ON OFF start up time settings 0 to 300 sec 60 sec e mail i fax set transfer yes auto online offline shift auto online shift ON OFF aut...

Page 73: ...Mode Description set preference key 1 2 w function no settings auto sort ON OFF priority on image orientation ON OFF indicate copy wait time ON OFF enable auto vertical horizontal rotation ON OFF change standard mode register initialize initialize copier ecifications settings Yes No ...

Page 74: ...photo mode photo mode set initial display of transmission screen default task button one touch button new destination record source of transmission attach do not attach sound of transmission add do not add location of indication inside of image outside of image telephone number mark fax tel communication mode G3 G4 G3 only initialize transmission function settings common setup reproduction functio...

Page 75: ...e 0 8 4 fax setup transmission function setup ECM transmission ON OFF pause length set 1 15 sec 4 11 sec 3 6 sec auto redial on off number of redials 100V 1 15 2 230V 1 10 2 redial interval 2 99 min 2 redial at transmission error 1 page and error page all pages off fax setup reception function setup ECM reception ON OFF Mode Description ...

Page 76: ...et up register user box box selection 0 99 box name registration ID No 0 to 9999999 file auto deletion 0 1 2 3 6 12 hr 1 2 3 7 30 days 3 days reset set standard mode for reading register initialize set register fax box box selection 0 49 box name registration ID No 0 to 999999 reset ...

Page 77: ...position 0 horizontal position 0 secure print deletion time 1 hr 2 3 6 12 24 time out time out time 5 to 300 sec 15 no post RIP printing yes no sorter no sort rotation sort rotation group transparency interleaf disable use blank paper use print paper set reception function common settings color mode auto switchover full color monochrome gradation setup gradation standard smooth 1 smooth 2 applicat...

Page 78: ...Chapter 4 4 12 4 10 Destinations Table Specifications Settings 0000 4271 T 4 10 Mode Description register destination yes register name of destination yes register one touch button yes ...

Page 79: ...Chapter 5 Service Mode ...

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Page 81: ...dations TYPE 4 5 2 5 1 5 Full Halftone TYPE 5 5 2 5 1 6 Grid TYPE 6 5 3 5 1 7 MCYBk Horizontal Stripe TYPE 10 5 4 5 1 8 Gradations TYPE 12 5 5 5 1 9 Full Color 16 Gradations TYPE 14 5 5 5 2 I O I O Display Mode 5 6 5 2 1 I O display mode 5 6 5 2 2 DC CON 5 7 5 2 3 R CON 5 16 5 2 4 FEEDER 5 18 5 2 5 SORTER 5 20 5 2 6 MN CON 5 37 ...

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Page 83: ...Set the print count and paper size 2 Make the following selections in service mode COPIER TEST FG 3 Make the following selections COPIER TEST PG TYPE 4 Using the keypad enter the desired TYPE No and press the OK key 5 Using COLOR Y M C K select the desired color output at 1 6 Using DENS Y M C K set the desired density valid only for TYPE 5 7 Press the Start key TYPE NO Description 0 normal copy pr...

Page 84: ...m or transfer unit F 5 1 5 1 5 Full Halftone TYPE 5 0006 5698 Use this test print to check transfer failure black lines white lines or irregular intervals MEMO 1 You can select a specific color to develop in user mode using COLORY M C K in service mode COPIER TEST PG 2 If you want to change the density of the test print use the following in service mode TEST PG DENS Y M C K a Transfer Failure If t...

Page 85: ... occurs suspect a fault in any of the laser exposure system transfer intermediate secondary unit or photosensitive drum drive unit b Right Angle Straight Line If right angles or straight lines are faulty suspect a fault in the laser exposure system registration upper lower roller or secondary external roller i e the shape of the rollers F 5 3 COLOR M 1 COLOR Y C K 0 ...

Page 86: ...in the developer primary transfer roller laser exposure system or high voltage system used for that color b White Black Lines If a white black line occurs for a specific color suspect a fault in the drum unit used for that color or dirt in the laser optical path c Uneven Density at the Front Rear If uneven density occurs for a specific color suspect a fault in the drum unit laser exposure system o...

Page 87: ...for individual colors YMCBk or fogging a Gray Balance Check to see if each color is reproduced at an even level of density in the gray scale area b Gradation Check the reproduction of gradation of individual colors YMCBk and for the difference if any in density c Fogging If fogging occurs in the white area suspect a fault in the developing system or the photosensitive drum or improper adjustment o...

Page 88: ...red for market service are described on the next page F 5 7 Reading the screen F 5 8 Adjust Function Option Test Counter I O Display DC CON R CON FEEDER SORTER MN CONT Adjust Function Option Test Counter I O Display P001 P002 P003 P004 P005 P006 P007 P008 DC CON 1 3 READY xxxxxxxx xxxxxxxx xxxxxxxx xxxxxxxx xxxxxxxx xxxxxxxx xxxxxxxx xxxxxxxx 0 7 ...

Page 89: ...on 1 6 Cassette 2 size detection 2 7 Cassette 2 size detection 3 8 PS14 Cassette 1 remaining volume sensor A 1 Remaining volume is roughly half or less 9 PS15 Cassette 1 remaining volume sensor B 1 Remaining volume is roughly 50 sheets or less 10 PS20 Cassette 2 remaining volume sensor A 1 Remaining volume is roughly half or less 11 PS18 Cassette 2 remaining volume sensor B 1 Remaining volume is r...

Page 90: ... 0 11 B5 R 0 0 0 1 12 B4 0 0 0 0 13 12 18 1 0 0 0 14 U1 1 1 0 0 15 U2 1 1 1 0 16 No cassette 1 1 1 1 0 Actuator pressed Address Bit Symbol Display Remarks P002 0 Developing bias mode Y 0 Rectangular wave output 1 Developing bias mode M 0 Rectangular wave 2 Developing bias mode C 0 Rectangular wave 3 Developing bias mode K 0 Rectangular wave 4 For R D 5 For R D 6 For R D 7 For R D 8 High pressure r...

Page 91: ...utput 1 Cassette 2 paper feed solenoid 1 ON 2 Manual paper feed unit paper feed solenoid 1 ON 3 Paper delivery path switching solenoid 1 0 Back side paper delivery 1 Front side paper delivery 4 For R D 5 For R D 6 For R D 7 For R D 8 Transparency detection LED 1 ON 9 For R D 10 For R D 11 For R D 12 For R D 13 For R D 14 For R D 15 For R D P004 0 For R D input 1 For R D 2 For R D 3 For R D 4 For R...

Page 92: ...r R D input 1 For R D 2 Cassette pedestal connection 0 Connected 3 Cassette pedestal power ready 0 Ready 4 PS5 Fixing conveyor unit OPEN CLOSED detection 1 CLOSED 5 Fixing heater enable 0 Enabled 6 For R D 7 PS13 Delivery vertical path cover detection 0 OPEN 1 CLOSED 8 PS28 Manual feed unit OPEN CLOSED detection 1 CLOSED 9 PS8 Center paper delivery tray full sensor 1 Full 10 PS11 Paper feed vertic...

Page 93: ...er exhaust heat fan full speed 1 Full speed during output when temperature inside copier is 30 C or more P007 0 PS17 Cassette 2 retry paper sensor 1 ON input 1 PS16 Cassette 1 retry paper sensor 1 ON 2 PS26 Resist sensor 1 ON 3 PS27 Fixing inlet sensor 1 ON 4 PS25 Fixing paper delivery sensor 1 ON 5 PS12 Face down paper delivery sensor 1 1 ON 6 PS21 Two sided resist sensor 1 ON 7 PS24 Two sided pa...

Page 94: ...ng fan 1 ON 5 Cleaner fan 1 ON 6 Fixing exhaust heat fan 1 ON 7 Power cooling fan 0 ON 8 Transparency sensor front gain switching 1 Gain large 0 Gain small 9 Transparency sensor inner gain switching 1 Gain large 0 Gain small 10 For R D 11 For R D 12 For R D 13 For R D 14 For R D 15 For R D P009 0 Two sided resist clutch 1 ON two sided input output 1 Two sided paper feed clutch 1 ON two sided 2 Pap...

Page 95: ...e detection 3 4 Cassette 4 size detection 0 Size detection 0 to 3 enable 16 settings see Table T05 401 01 5 Cassette 4 size detection 1 6 Cassette 4 size detection 2 7 Cassette 4 size detection 3 P020 0 Cassette 3 remaining volume detection A 1 Remaining volume is roughly half or less input 1 Cassette 3 remaining volume detection B 1 Remaining volume is roughly 50 sheets or less 2 Cassette 4 remai...

Page 96: ...ched upper limit 4 PS7D Deck paper volume sensor bottom 0 No paper 5 PS6D Deck paper feed sensor 1 Paper 6 Deck lifter lower limit sensor 1 Lifter has reached lower limit 7 PS9D Deck open sensor 0 Storage compartment is open P022 0 Paper feed 3 solenoid 1 ON output 1 Paper feed 4 solenoid 1 ON 2 CL2D Deck paper feed clutch 1 ON 3 SL1D Deck paper feed solenoid 1 ON 4 Deck lifter motor 0 Lifter moto...

Page 97: ... current switching signal 0 See pulse motor current setting input output table Table T05 401 08 1 Cassette 3 paper feed current switching signal 1 2 Cassette 4 paper feed current switching signal 0 See pulse motor current setting table Table T05 401 08 3 Cassette 4 paper feed current switching signal 1 4 For R D 5 For R D 6 For R D 7 For R D P029 0 Cassette 3 retry sensor 1 Paper input output 1 Ca...

Page 98: ...0 1 0 70 0 1 31 1 1 0 0 1 Paper deck pulse motor current setting 0 0 100 1 0 70 0 1 50 1 1 35 Address Bit Symbol Display Remarks P001 0 Image leading edge signal 0 Image leading edge detected input 1 12 V 24 V 0 12 V supply output 1 24 V supply 2 For R D 3 Optical motor clock signal input 1 Optical motor running 4 Optical motor clock signal output 1 Optical motor running 5 For R D 6 For R D Addres...

Page 99: ...04 0 For R D input 1 For R D 2 For R D 3 For R D 4 Pressure platen CLOSED detection signal 1 Detect pressure platen closed 30 5 Optical home position detection signal 1 Detect optical home position 6 For R D 7 For R D P005 to P007 For R D P008 0 Document illumination lamp lit signal 1 Document illumination lamp lit output 1 CCD drive signal 1 CCD drive 2 For R D 3 For R D 4 For R D 5 For R D 6 For...

Page 100: ...sensor 1 ON 3 4 5 6 7 P002 0 to 7 for R D P003 0 U505 Reverse outlet sensor 1 ON input 1 U502 Resist front sensor 1 ON 2 U503 Document set sensor 1 ON 3 U504 Final document detection sensor 1 ON 4 5 6 7 P004 0 input 1 SR1 Conveyor motor clock sensor Alternates between 1 and 0 when motor is running 2 SR7 Reverse paper delivery motor clock sensor Alternates between 1 and 0 when motor is running 3 4 ...

Page 101: ...LED 1 Lit 2 LED1 0 Lit flashes when paper doesn t go through 3 LED2 0 Lit 4 Conveyor motor reverse operation 1 ON 5 Conveyor motor forward operation 1 ON 6 Paper delivery motor reverse operation 1 ON 7 Paper delivery motor forward operation 1 ON P008 0 input 1 2 Push switch 1 ON 3 SR8 Reverse paper delivery unit cover sensor 0 OPEN 4 SR2 Paper feed unit cover sensor 0 OPEN 5 SR6 ADF OPEN CLOSED se...

Page 102: ...tion input 1 S2D Inlet paper detection 1 Paper 2 S12D Stack tray lower limit detection 1 Lower limit 3 S13D Stack tray upper limit detection 1 Upper limit 4 S11D Stack tray paper detection 1 Paper 5 S4D Copier finisher connection detection 1 Connection released 6 S5D Processing tray paper detection 1 Paper 7 S6D Return roller home position detection 1 Home position P002 0 to 7 for R D P003 0 S6D F...

Page 103: ... S15D Staple detection 1 No staples 6 S17D Stapling home position detection 0 Home position 7 S16D Staple leading edge detection 1 No staple leading edge P004 0 S1D Paperdeliverymotor clock detection 1 Startup detection input 1 2 3 4 5 6 7 P005 0 M5D1 Stack tray UP DOWN motor operation 1 output 1 UP input output 1 2 M5D2 Stack tray UP DOWN motor reverse operation 1 output 1 DOWN 3 Address Bit Symb...

Page 104: ...ission signal output 1 Permit 4 5 6 M6DA Staple motor operation 2 output 0 Forward 7 M6DB Staple motor reverse operation 2 output 0 Reverse P007 0 M6DA Staple motor operation 1 output 0 Forward output 1 M6DB Staple motor reverse operation 1 output 0 Reverse 2 M5D1 Stack tray UP DOWN motor reverse operation 2 output 1 UP 3 M5D2 Stack motor UP DOWN motor reverse operation 2 output 1 DOWN 4 5 6 Addre...

Page 105: ...tput 1 Bundle processing motor current switching 1 output 1 Current low 0 Current high 2 Bundle processing motor current switching 2 output 1 Current low 0 Current medium 3 Front matching motor current switching output 1 Current low 0 Current high 4 Rearmatchingmotor current switching output 1 Current low 0 Current high 5 LED1 0 ON 6 LED2 0 ON 7 LED3 0 ON P011 0 DIPSW1 bit 1 0 ON input 1 DIPSW1 bi...

Page 106: ...P001 0 output 1 2 M8 Second feed motor A phase output 3 M8 Second feed motor B phase output 4 M4 Staple mover motor B phase output 5 M4 Staple mover motor A phase output 6 M3 Matching motor B phase output 7 M3 Matching motor A phase output 8 to 15 P002 0 M5 Tray UP DOWN motor PWM output 1 M2 Paperdelivery motor PWM 2 M7 Rotary motor PWM 3 4 5 Address Bit Symbol Display Remarks ...

Page 107: ...2lightingsignal output 0 Lit 2 3 PS1 Height sensor input 4 LED1lightingsignal output 1 Lit 5 PS1 Height sensor external clock input 6 7 8 to 15 P004 0 output 1 24 V output interruption detection signal 2 3 4 5 6 7 8 to 15 P005 0 M9 Inlet feed motor A phase output output 1 M9 Inlet feed motor B phase output Address Bit Symbol Display Remarks ...

Page 108: ...rst feed motor B phase output 4 M8 Second feed motor clock input 5 M9 Inlet feed motor clock input 6 M1 First feed motor clock input 7 Paperdelivery motor clock detection signal 8 to 15 P007 0 output 1 2 3 4 5 M5 Tray UP DOWN motor clock detection signal 1 6 M5 Tray UP DOWN motor clock detection signal 2 Address Bit Symbol Display Remarks ...

Page 109: ... output 5 RD input output 6 AS input output 7 Stacker unit EEPROM data input input 8 to 15 P009 0 Buffer path input paper detection signal 0 Paper output 1 Paper delivery paper detection signal 1 Paper 2 Buffer path paper detection signal 0 Paper 3 Input detection signal 0 Paper 4 PI7 Staple drive home position detection signal 1 Home position 5 6 7 8 to 15 Address Bit Symbol Display Remarks ...

Page 110: ...ection signal 1 Paper 6 PI12 Tray 2 detection signal 1 Paper 7 8 to 15 P013 0 to 15 not used P014 0 to 15 not used P015 0 Push switch 3 output 1 Push switch 2 2 3 PI22 Staple mover position detection signal 1 Home position 4 PI6 Matchingplatehome position detection signal 1 Home position 5 PI8 Tray home position detection signal 1 Home position 6 PI5 Shutter OPEN detection signal 1 OPEN Address Bi...

Page 111: ...signal 1 Connected output 1 Front top cover OPEN CLOSED detection signal 1 CLOSED 2 MS5 Saddle unit connection detection signal 3 MS5 Tray upper limit detection switch signal 1 Upper limit 4 MS3 Tray safety switch signal 0 Safe 5 Front top cover OPEN CLOSED detection signal 0 CLOSED 6 MS4 Shutter CLOSED detection switch signal 1 CLOSED 7 MS2 Rotary guide CLOSED detection switch signal 8 to 15 P018...

Page 112: ...rward 8 to 15 P019 0 First feed motor OFF 1 OFF output 1 2 M9 Inlet feed motor connectivity switching 2 0 During drive 3 M9 Inlet feed motor connectivity switching 1 0 During drive 4 M8 Second feed motor current switching 2 0 During drive 5 M8 Second feed motor current switching 1 0 During drive 6 M1 First feed motor current switching 2 0 During drive 7 M1 First feed motor current switching 1 0 Du...

Page 113: ...ON 4 Flapper solenoid drive signal 1 ON 5 Paddle solenoid drive signal 1 ON 6 Solenoid timer output 7 Retraction solenoid drive signal 1 ON 8 to 15 Address Bit Symbol Display Remarks P023 0 M6S Stitch motor inner forward drive output 0 Forward output 1 M6S Stitch motor inner reverse drive output 0 Reverse 2 M7S Stitch motor front forward drive output 0 Forward 3 M7S Stitch motor front reverse driv...

Page 114: ...to 15 P024 0 output 1 2 3 4 5 Conveyor plate adjoining solenoid drive signal 1 ON 6 7 Paper positioning plate motor current switching 0 During drive 8to 15 P025 0 24 V output interruption detection signal 1 Down output 1 PI15S Paper push plate leading edge position signal 0 Leading edge 2 PI11S Paper delivery detection signal 0 Paper 3 4 5 6 7 8 to 15 Address Bit Symbol Display Remarks ...

Page 115: ...ition detection signal 0 Home position 4 5 6 7 8 to 15 P027 0 Paper positioning plate home position detection signal 0 Home position output 1 PI16S Stitcher storage detection signal 0 Stored 2 PUSH SW2 ON OFF 3 PI17S Vertical path paper detection signal 1 Paper 4 PI12S Crescentroller phase detection signal 0 Home position 5 PI13S Guide home position detection signal 0 Home position 6 7 8 to 15 Add...

Page 116: ...tor B phase output 6 7 M8S Paper push plate motor reverse drive output 0 Reverse 8 to 15 P029 0 M5S Matching motor A phase output output 1 M5S Matching motor B phase output 2 M2S Paper folder motor PWM 3 M8S Paper push plate motor forward drive output 0 Forward 4 M3S Guide motor A phase output 5 M3S Guide motorB phase output 6 M3S Guide motor current switching 0 Drive 7 M5S Matching motor current ...

Page 117: ...on 4 MS8S Paper positioning plate paper detection signal 0 Paper 5 MS6S Tray paper detection signal 0 Paper 6 MS18S First paper sensor paper detection signal 0 Paper 7 8 to 15 P031 0 Matchingplatehome position sensor 1 Connected output connector connection detection 1 Paper fold home position sensor 1 Connection connector connection detection 2 Paper delivery cover sensor connector 1 Connected con...

Page 118: ...ut 1 MS6S No staple detection signal 1 1 Staple 2 MS1S Inlet cover OPEN detection switch signal 0 CLOSED 3 Front bottom cover OPEN detection switch signal 0 CLOSED 4 PI3S Paper delivery cover OPEN switch signal 0 CLOSED 5 Front bottom cover OPEN detection signal 1 CLOSED 6 PI9S Inlet cover OPEN detection signal 1 CLOSED 7 MS3S Paper delivery cover OPEN detection switch signal 1 CLOSED 8 to 15 P034...

Page 119: ...output 1 PWR2 1 During normal operation 2 For R D Alternates between 1 and 0 every 50 msec 3 For R D 4 Cooling fan ON Cooling fan control P002 0 to 16 For R D P003 10 GPO Paper feed count for coin vendor assistance output 11 Paper delivery count for coin vendor assistance 12 LCD backlight control 0 OFF 1 ON P004 0 GPI SRAM board detection 0 YES 1 NO input 1 For R D 2 For R D 3 Operation permission...

Page 120: ... 11 For R D 12 For R D 13 For R D 14 Open interface board detection 0 YES 1 NO 15 Open interface board control CRDY 0 Ready 1 Not ready P007 16 Fax option 0 Connected 1 Not connected input P008 4 Printer power ready 0 Ready 1 Not ready input 5 For R D 6 For R D 7 For R D 8 For R D 9 Scanner power ready 0 Ready 1 Not ready P009 5 PCPRDY 0 Ready 1 Not ready output 6 For R D 7 For R D 8 For R D 9 For...

Page 121: ...Chapter 6 Outline of Components ...

Page 122: ......

Page 123: ...rinter Unit 6 2 6 3 Fan 6 4 6 3 1 Reader Unit 6 4 6 3 2 Printer Unit 6 4 6 4 Sensor 6 5 6 4 1 Reader Unit 6 5 6 4 2 Printer Unit 6 5 6 5 Switch 6 8 6 5 1 Reader Unit 6 8 6 5 2 Printer Unit 6 8 6 6 Lamps Heaters and Others 6 9 6 6 1 Reader Unit 6 9 6 6 2 Printer Unit 6 9 6 7 PCBs 6 11 6 7 1 Reader Unit 6 11 6 7 2 Printer Unit 6 11 ...

Page 124: ......

Page 125: ...e timing of pickup for double sided printing Solenoid SL1 manual feed pickup solenoid controls the timing of pickup for the manual feed block SL2 delivery path switching solenoid 1 switches over positions of the delivery tray SL3 cassette 1 pickup solenoid controls the timing of pickup from the cassette 1 SL4 cassette 2 pickup solenoid controls the timing of pickup from the cassette 2 SL5 delivery...

Page 126: ...egistration motor drives the pre registration roller M10 delivery vertical path motor drives the delivery vertical path roller 2 M11 face down delivery motor drives the delivery vertical path roller 1 M12 developing motor Y drives the developing unit Y M13 developing motor M drives the developing unit M M14 developing motor C drives the developing unit C M15 developing motor Bk drives the developi...

Page 127: ... motor drives the fixing unit M25 horizontal registration motor matches the horizontal registration position for paper M26 duplex feeder motor moves paper to the duplex unit Item Notation Name Description M25 M8 M1 M9 M1 M6 M7 M5 M4 M3 M2 M26 M19 M18 M17 M16 M15 M14 M13 M12 M23 M24 M22 M21 M20 M11 M10 ...

Page 128: ...ower supply unit FM2 fixing heat discharge fan discharges heat from the fixing unit FM3 machine heat discharge fan discharges heat from inside the machine FM4 cleaner fan limits overheating inside the machine FM5 delivery cooling fan cools paper for delivery FM6 manual feed cooling fan cools paper for manual feeding FM7 controller fan cools the inside of the controller box FM3 FM7 FM2 FM5 FM1 FM4 ...

Page 129: ...ew rotation sensor C detects the rotation of the feedscrew inside the toner container C PS4 toner feedscrew rotation sensor Bk detects the rotation of the feedscrew inside the toner container Bk PS5 fixing feeder unit open closed Sensor detects the sate open closed of the fixing feeder unit PS6 face down delivery sensor 2 detects the passage of paper in the face down delivery assembly PS7 cassette...

Page 130: ...1 duplex registration sensor detects double sided registration PS22 duplex horizontal registration Sensor detects the position of paper in sub scanning direction PS23 front cover open closed sensor detects the state open closed of the front cover PS24 duplex pickup sensor detects pickup from the duplex unit PS25 fixing delivery sensor detects delivery in the fixing unit PS26 registration sensor de...

Page 131: ... TS2 ATR sensor M executes automatic toner density correction ATR M TS3 ATR sensor C executes automatic toner density correction ATR C TS4 ATR sensor Bk executes automatic toner density correction ATR Bk Item Notation Name Description CF2 SR2 CF1 SR1 PS9 VR1 PS1 PS2 PS3 PS4 EV1 TS4 TS3 TS2 TS1 PS5 TH1 TP1 TH2 PS6 PS8 PS10 PS26 OHP1 OHP2 PS25 PS22 PS21 PS27 PS13 PS12 PS11 PS24 PS23 PS28 TPS1 PS14 P...

Page 132: ...witch 1 detects the state open closed of the front Cover MSW2 front cover open closed detection switch 2 detects the state open closed of the front Cover MSW3 manual feed unit open closed detection switch 1 detects the state open closed of the manual feed unit MSW4 manual feed unit open closed detection switch 2 detects the state open closed of the manual feed unit MSW5 fixing feeding unit open cl...

Page 133: ...ndensation on a lens Item Notation Name Description Heater H1 fixing main heater main main heater controls the temperature of the fixing roller H2 fixing sub heater sub heater controls the temperature of the fixing roller H3 fixing heat retaining heater heat retaining heater keeps the pressure roller heated H4 cassette heater prevents absorption of moisture by paper inside the cassette Breaker ELC...

Page 134: ...Chapter 6 6 10 F 6 6 PLG1 ELCB1 SP1 H4 H3 H2 H1 H1 H2 LA1 ...

Page 135: ... PCB M controls the drive of the laser unit M 9 Laser driver PCB C controls the drive of the laser unit C 10 Laser driver PCB Bk controls the drive of the laser unit Bk 11 BD detection PCB Y detects the laser beam Y 12 BD detection PCB M detects the laser beam M 13 BD detection PCB C detects the laser beam C 14 BD detection PCB Bk detects the laser beam Bk 15 Waste toner detection PCB light emitti...

Page 136: ...B PCB detects charging AC current controls developing AC output distributes signals assists upstream mechanisms assists downstream mechanisms 30 HV2 SUB PCB power input 31 HV3 PCB secondary transfer 32 HV4 PCB assists upstream mechanisms sends to HV1 33 Relay PCB 1 reads memory information from the drum unit 34 Cassette heater PCB controls the cassette heater 35 Power distribution PCB relays power...

Page 137: ...Chapter 6 6 13 F 6 7 18 17 19 20 22 3 4 1 2 6 36 40 5 21 27 27 31 28 24 27 27 32 29 15 41 24 23 25 34 26 16 43 12 13 14 10 9 8 7 39 33 35 38 11 42 37 31 ...

Page 138: ...Chapter 6 6 14 ...

Page 139: ...Chapter 7 System Construction ...

Page 140: ......

Page 141: ...elivery Options 7 4 7 2 2 System Configuration and Print Transmission Accessories 7 5 7 2 3 Functions of Printing Transmission Accessories 7 6 7 2 4 Overview of Printing Transmitting Accessories 7 7 7 3 Product Specifications 7 8 7 3 1 Type and Functions 7 8 7 4 Function List 7 9 7 4 1 Print Speed 7 9 7 4 2 Print Size 7 11 7 4 3 Others 7 13 7 4 4 Reader Unit Specifications 7 14 ...

Page 142: ......

Page 143: ...m Y 11 Duplexing feed 4 Photosensitive drum M 12 Cassette 1 5 Photosensitive drum C 13 Cassette 2 6 Photosensitive drum Bk 14 Cassette 3 7 Delivery system 15 Cassette 4 8 Fixing system 7 8 2 10 11 12 13 14 15 3 4 5 6 Original exposure system Reader control system 1 9 General control system Main controller Printer control system DC controller Side paper deck option Image formation system Pickup fee...

Page 144: ...5 Control panel CPU PCB 17 HV2 SUBY PCB 6 BD detection PCB 18 HV4 PCB 7 Laser driver PCB 19 HV3 PCB 8 DC controller PCB 20 Fuse PCB Reader unit Printer unit 1 2 3 4 6 7 9 10 11 20 22 12 13 14 15 16 17 18 19 21 23 8 5 flat cable PCB to PCB connector J115 J114 J607 J608 J511 J1209 J1303 J1301 J303 J206 J601 J203 J204 J205 J102 J103 J307 J64 J441 J53 J153 J155 J154 J158 J58 J69 J50 J59 J60 J74 J54 J9...

Page 145: ...ontroller PCB main 22 DC power supply PCB 1 11 Drive PCB 23 DC power supply PCB 2 12 Duplex driver PCB 1 Main controller PCB sub 8 Ethernet board 2 SRMA PCB 9 UFR board or Open I F 3 HDD 10 USB interface board or TokenRing board 4 Main controller PCB main 11 Image conversion board 5 Image memory SDRAM 512 MB standard 12 Power distribution PCB 6 Image memory SDRAM 512 MB expansion 13 Differential P...

Page 146: ...f 4 and 5 1 Finisher M1 10 Slide Paper Deck P1 2 Saddle Finisher N2 11 Card Reader D1 3 Finisher N1 12 Plain Pedestal C1 4 Copy Tray H1 13 2 Cassette Pedestal X1 5 Delivery Tray standard 14 Anti Condensation Heater 100 230V 6 NE Controller A1 15 Cassette Heater Kit A1 7 DADF K1 16 Cassette Heater Unit 24 8 Copyboard Cover 17 Cassette Heater Unit 25 9 Original Tray 1 4 6 7 8 9 2 3 13 12 11 10 17 5 ...

Page 147: ...sion Board A2 6 PS Print Server Unit C1 7A PDL Expansion Kit LIPS A2 boot ROM for LIPS model 100V model only 7B PDL Expansion Kit LIPS PS Kanji A2 Boot Rom for LIPS PS Kanji model 100V machine only 8A Color iR256 MB Expansion RAM if 100V optional 8B Color iR512MB Expansion RAM if 100V optional 9 SEND Expansion Kit B2 B2U dongle for functional expansion 10 iR Security Kit A2P A2U 11 USB Application...

Page 148: ...g transmitting UFR Printer and Scanner Kit A2 PDL Expansion Kit LIPS A2 iR256MB Expansion RAM or iR512MB Expansion RAM LISP printing faxing UFR Printer and Scanner Kit A2 PDL Expansion Kit LIPS A2 Super G3 Fax Board M2 Image Conversion Board A2 iR256MB Expansion RAM or iR512MB Expansion RAM LIPS PS kanji printing transmitting UFR Printer and Scanner Kit A2 PDL Expansion Kit LIPS PS Kanji A2 iR512M...

Page 149: ...s are added 5 SEND Expansion Kit B2P B2U Adds transmitting functions It requires setup work using a PC Select B2P for use of a PC parallel port or B2U for use of a PC USB port 6 Image Conversion Board A2 Addition of transmitting faxing functions requires the Image Conversion Board A2 7 USB Interface Board A3 Adds printing functions through local connection of PC USB Requires a UFR board 8 Super G3...

Page 150: ... by charging roller Transfer method secondary transfer by charging roller Separation method Curvature separation static eliminator Drum cleaning method None Trasnsfer cleaning method Blade equalizing operation used Fixing method Roller fixing Delivery method Face down face up Warm up time At power on 6 min or less at 20 deg C room temperature Return from low power mode 30 sec Bk mode only Print ar...

Page 151: ...ex model unit prints min Paper size Cassette single sided Manualfeeder single sided Side paper deck single sided Face down double sided Face up double sided B5 32 19 32 13 5 10 25 A5R 16 16 7 5 7 A4 32 19 32 13 5 10 25 STMT R 16 16 8 8 LTR 32 19 13 5 10 25 B5R 16 16 7 5 7 LTR R 16 16 7 5 7 A4R 16 16 7 5 7 LGL 16 14 6 5 5 5 B4 16 14 6 5 5 5 A3 16 13 6 5 5 5 279mm x 432mm 11 x 17 16 13 6 5 5 5 305mm...

Page 152: ... 75 5 13 A5R 16 9 5 6 75 5 13 A4 16 9 5 16 6 75 5 13 STMT R 16 9 5 6 75 5 13 LTR 16 9 5 16 6 75 5 13 B5R 11 8 3 75 3 5 LTR R 11 8 3 75 3 5 A4R 11 8 3 75 3 5 LGL 9 5 7 3 25 2 75 B4 9 5 7 3 25 2 75 A3 8 6 5 3 25 2 75 279mm x 432mm 11 x 17 8 6 5 3 25 2 75 305mm x 457mm 12 x 18 7 5 6 5 3 25 2 75 A5 9 5 Jpn postcard 9 5 Tab paper 9 320mm x 450mm 12 6 x 17 7 9 5 unit prints min Paper size Cassette singl...

Page 153: ...Tray Side Paper Deck Cassette Pedestal Duplexing Unit 2 Paper Size A5R yes yes no yes yes B5 yes yes yes yes yes B5R yes yes no yes yes A4 yes yes yes yes yes A4R yes yes no yes yes B4 yes yes no yes yes A3 yes yes no yes yes 279x432 mm 11x17 yes yes no yes yes 305x457 mm 12x18 yes yes no yes yes 320x450 mm 12 6x17 7 no yes no no no LGL yes no no yes yes unit prints min Paper size Cassette single ...

Page 154: ... g 2 yes yes yes yes yes recycled paper yes yes yes yes yes transparency 1 A4 LTR yes yes no yes no bond paper 1 no yes no no yes gloss paper 1 no yes no no no label paper 1 no yes no no no Japanese paper 1 no yes no no no tracing paper 1 no yes no no no tab paper 1 no yes no no no postcard no yes no no no 2 pane postcard no yes no no no 4 pane postcard no yes no no no 1 support limited to single ...

Page 155: ...or less In standby 50 dB or less Power supply 100 V 120 V 230 V Power consumption maximum 1500 W or less if equipped with cassette pedestal In standby 100V 344W 120V 273W 230V 350W When equipped with all accessories Ozone Maximum 0 05 ppm or less Average 0 02 ppm or less Dimensions Width W 620 mm Depth D 786 mm Height H 1040 mm including cassette pedestal Weight Total 118 5 kg including duplex uni...

Page 156: ...0 611 Reduce IV 1 0 707 Reduce V 1 0 816 Reduce VI 1 0 865 Enlarge I 1 1 154 Enlarge II 1 1 224 Enlarge III 1 1 414 Enlarge IV 1 2 000 Enlarge V 1 4 000 Zoom 1 0 250 to 4 000 25 to 400 in 1 increments Reading resolution Main scanning direction 600 dpi Sub scanning direction 600 dpi Number of gradations Reading maximum 256 Main scanning direction 0 to 2 mm against 297 mm Sub scanning direction 0 to...

Page 157: ...Chapter 8 Upgrading ...

Page 158: ......

Page 159: ...Contents Contents 8 1 Construction of Firmware 8 1 8 2 Outline of the Service Support Tool 8 2 8 3 Network Interface of the Machine with the SST in Use 8 5 ...

Page 160: ......

Page 161: ...em as a whole HDD Language Display of control panel screens HDD RUI Display of the RUI HDD Boot Startup of the machine BootROM DIMM G3FAX Control of the G3 FAX Board G3 FAX Board DIMM Dcon ROM Control of DC controller DC controller PCB Soldered to a flash ROM Rcon ROM Control of the reader controller Reader controller PCB Soldered to a flash ROM Main controller PCB DC controller PCB Flash ROM Rcon...

Page 162: ...onsists of 2 types selected by pressing a combination of appropriate keys keypad when starting up the machine 1 normal mode 1 7 after startup start service mode and make the following selections COPIER Function SYSTEM DOWNLOAD 2 safe mode 2 8 Initializing the HDD Downloading firmware Uploading backup data Downloading backup data Backup data SST HDD Flash ROM Back up RAM PC for servicing work iRC32...

Page 163: ... functions that may be used in association with the SST and the machine when the machine is in download mode Main power switch ON on keypad 2 8 on keypad 1 7 Boot ROM Download control program safe mode Boot program Download mode safe mode Download mode normal mode Download control program normal mode HDD COPIER Function SYSTEM DOWNLOAD System program In service mode ...

Page 164: ... DOSDEV FSTDEV DOSDEV2 FSTPDEV DOSDEV3 PDLDEV DOSDEV4 DOSDEV5 All inclusive BOOTDEV Downloading firmware System Language RUI Boot G3Fax Dcon Rcon System Language RUI Boot Uploading backup data SramImg SramDCON SramRCON SramImg Downloading backup data SramImg SramDCON SramRCON SramImg ...

Page 165: ...environment settings are retained while the service settings are selected You need not change the user mode network settings before or after the use of the SST F 8 4 iRC3200 iRC3200 iRC3200 SST in use Power OFF Power ON in response to 1 7 or 2 8 on keypad Power OFF Normal power ON User network environment User network environment Service PC Ethernet I F Ethernet I F Ethernet I F Service network se...

Page 166: ...Chapter 8 8 6 If you start up the machine by pressing 1 7 the machine indicates FIXIP in the upper right of the LCD to distinguish its state from normal F 8 5 ...

Page 167: ...nRing interface will be disabled while the Ethernet interface remains enabled thus you need not remove the TokenRing board when connecting the SST F 8 6 iRC3200 TokenRing I F disabled Ethernet I F enabled TokenRing I F disabled Ethernet I F enabled iRC3200 SST in use Power OFF Power ON by s1 7 or 2 8 on keypad User network environment TokenRing PC for service ...

Page 168: ...Chapter 8 8 8 ...

Page 169: ...Dec 3 2004 ...

Page 170: ......

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