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Canon imageRUNNERC1022, Service Manual

The Canon imageRUNNER C1022 is a versatile multifunction printer designed for small business environments. In need of a service manual or user manual for this product? Look no further! Find and download the free manual from our website, providing you with comprehensive instructions and guidance for optimum performance.

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Chapter 11  

11-2

11.1.2 Operation of Each Block

0020-2653

imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF

CPU (IC1001)

The CPU is a 16-bit single-chip processor with built-in ROM and RAM.
It controls the following printer operation according to the control program stored in the ROM.

- Sequence control of the printer engine
- Control of the ASIC
- Control of the fixing assembly
- Control of solenoid
- Control of sensors/switches
- Control of the fixing control circuit (relay drive)

ASIC (IC1010)

The ASIC (Application Specific IC) is an IC used in an interface such as an IC, memory, and external equipment.
It controls the following printer operation according to the command from the CPU.

- Control of the laser scanner unit
- Communication with the main controller
- Control of the high-voltage power PCB
- Control of motors
- Control of fans
- Write/Read EEPROM
- Control of the memory controller PCB

Motor Driver IC (IC401, IC802, IC803)

The motor driver IC controls each motor according to the command from the CPU or ASIC.

Reset IC (IC1007)

The reset IC mo3.3 V voltage, and resets the CPU and ASIC when the power is turned ON.

EEPROM (IC1007)

The EEPROM stores various backup data.

11.1.3 Fan/Motor Control

0020-2654

imageRUNNER C1022 / imageRUNNER C1022i / Color imageRUNNER C1030 / Color imageRUNNER C1030iF

The machine uses nine motors in total for paper feeding and image formation.

T-11-1

Name

Purpose

Type

Fault detection

Motor

Fixing motor (M1)

To drive the pressure roller and delivery roller
To drive engagement/disengagement of the developing roller
To drive engagement/disengagement of the pressure roller

DC motor

Provided

Pickup motor (M4)

To drive the pickup roller of the machine

Stepping motor

Not provided

ETB motor (M5)

To drive the ETB, To drive engagement/disengagement of the transfer roller DC motor

Provided

M drum motor (M6)

To drive the developing roller, photosensitive drum, and stirring plate

DC motor

Provided

C drum motor (M7)

Y drum motor (M8)

Bk drum motor (M9)

Duplex feed motor (M10)

To drive the duplex feed roller

Stepping motor

Not provided

Reverse motor (M11)

To drive the reverse roller

Stepping motor

Not provided

Fan

Main unit fan (FM1)

To exhaust heat from the inside of the machine

DC motor

Provided

Duplex fan (FM2)

To exhaust heat from the reverse unit

DC motor

Provided

Summary of Contents for imageRUNNERC1022

Page 1: ...SERVICE MANUAL Color imageRUNNER C1030 C1022 Series COPYRIGHT 2010 CANON INC CANON Color imageRUNNER C1030 C1022 Series REV 0 PRINTED IN U S A October 29 2010 Rev 0 ...

Page 2: ......

Page 3: ... need arises In the event of major changes in the contents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This ma...

Page 4: ...quiring care to avoid combustion fire Indicates an item prohibiting disassembly to avoid electric shocks or problems Indicates an item requiring disconnection of the power plug from the electric outlet Indicates an item intended to provide notes assisting the understanding of the topic in question Indicates an item of reference assisting the understanding of the topic in question Provides a descri...

Page 5: ...sed to indicate Low The voltage value how ever differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically all cases the internal mechanisms of a microprocessor cannot be checked in the field Therefore the operations of the microprocessors used in the machines are not discussed they are explained in terms of from sensors to the i...

Page 6: ......

Page 7: ...Communications Settings 3 1 16 1 2 3 10 Communications Settings 1 18 1 2 3 11 Address Book Settings 1 20 1 2 3 12 Address Book Settings 1 22 1 2 3 13 Printer Settings 1 24 1 2 3 14 Printer Settings 1 26 1 2 3 15 Timer Settings 1 30 1 2 3 16 Timer Settings 1 31 1 2 3 17 Adjustment Cleaning 1 32 1 2 3 18 Adjustment Cleaning 1 32 1 2 3 19 Report Settings 1 32 1 2 3 20 Report Settings 1 34 1 2 3 21 Sy...

Page 8: ...cking with Local Host Address 2 8 2 4 Checking the Images Operations 2 8 2 4 1 Checking Image Operation 2 8 2 5 Installing the Card Reader 2 8 2 5 1 Notice At Installation 2 8 2 5 2 Checking the Contents 2 8 2 5 3 Turning OFF the Power of the Host Machine 2 9 2 5 4 Installation Procedure 2 9 2 5 5 Card ID Registration 2 10 2 5 6 Installation Procedure in the imageWARE Accounting Manager hereinafte...

Page 9: ... PCB 4 12 4 5 1 3 Procedure after Replacing the Main Controller PCB 4 12 Chapter 5 Original Exposure System 5 1 Basic Construction 5 1 5 1 1 Overview 5 1 5 1 2 Major Components 5 1 5 2 Basic Sequence 5 3 5 2 1 Basic Sequence of Operation at Power on 5 3 5 2 2 Basic Sequence of Operation in Response to a Press on the Start Key book 5 4 5 2 3 Basic Sequence of Operation in Response to a Press on the...

Page 10: ...Pickup Solenoid 6 13 6 4 6 2 Removing the ADF Pickup Solenoid 6 13 6 4 7 Separation Pad 6 14 6 4 7 1 Removing the ADF Separation Pad 6 14 Chapter 7 Laser Exposure 7 1 Overview Configuration 7 1 7 1 1 Overview 7 1 7 1 2 Overview 7 3 7 2 Controlling the Laser 7 5 7 2 1 Overview 7 5 7 2 2 Overview 7 6 7 2 3 Laser Light Emission Control 7 7 7 2 4 Laser Light Intensity Control 7 7 7 2 5 Laser Light Int...

Page 11: ...oint to Note When Installing the Main Drive Unit 8 27 8 5 3 Developing Estrangement Solenoid 8 29 8 5 3 1 Before Removing the Developing Disengage Solenoid 8 29 8 5 3 2 Removing the Developing Disengage Solenoid 8 29 8 5 3 3 Points to Note When Installing the Developing Disengage Solenoid 8 30 8 5 4 ETB Unit 8 30 8 5 4 1 Removing the ETB Unit 8 30 8 5 5 ETB Motor 8 31 8 5 5 1 Before Removing the E...

Page 12: ...re Removing the Pickup Motor 9 23 9 5 3 2 Removing the Pickup Motor 9 23 9 5 4 Cassette Pickup Solenoid 9 24 9 5 4 1 Before Removing the Cassette Pickup Solenoid 9 24 9 5 4 2 Removing the Cassette Pickup Solenoid 9 24 9 5 5 Cassette Separation Pad 9 26 9 5 5 1 Removing the Cassette Separation Pad 9 26 9 5 6 Manual Pickup Roller 9 26 9 5 6 1 Before Removing the Manual Feed Pickup Roller 9 26 9 5 6 ...

Page 13: ...xing Motor 10 14 10 4 4 1 Before Removing the Fixing Motor 10 14 10 4 4 2 Removing the Fixing Motor 10 15 Chapter 11 External and Controls 11 1 DC Controller 11 1 11 1 1 Overview 11 1 11 1 2 Operation of Each Block 11 2 11 1 3 Fan Motor Control 11 2 11 1 4 Drum motor failure detection 11 3 11 1 5 ETB motor failure detection 11 3 11 1 6 Fixing motor failure detection 11 3 11 1 7 Main Unit Fan Failu...

Page 14: ... 5 12 NCU Board 11 23 11 5 12 1 Before Removing the NCU PCB 11 23 11 5 12 2 Removing the NCU PCB 11 23 11 5 13 DC Controller PCB 11 24 11 5 13 1 Before Removing the DC Controller PCB 11 24 11 5 13 2 Removing the DC Controller PCB 11 24 11 5 13 3 Procedure after Replacing the DC controller PCB 11 24 11 5 14 Memory Controller PCB 11 24 11 5 14 1 Before Removing the Memory Controller PCB 11 24 11 5 1...

Page 15: ... 1 14 2 1 Checking the Nip Width fixing pressure roller 14 1 14 3 Electrical Components 14 1 14 3 1 Procedure after Replacing the DC controller PCB 14 1 14 3 2 Procedure after Replacing the Main Controller PCB 14 1 14 3 3 Procedure after Clearing RAM Data 14 1 14 3 4 Procedure after Replacing the Control Panel 14 2 14 4 ADF 14 2 14 4 1 Outline 14 2 14 4 1 1 Procedure after Replacing the ADF Unit 1...

Page 16: ... 1 Pre Check 17 3 17 2 2 User Request 17 3 17 2 3 Paper Error 17 3 17 2 4 Image error 17 3 Chapter 18 Service Mode 18 1 Outline 18 1 18 1 1 Service Mode Configuration 18 1 18 1 2 Service Mode Configuration 18 3 18 1 3 Exiting Service Mode 18 5 18 1 4 Exiting Service Mode 18 5 18 1 5 Service Mode Backup 18 5 18 1 6 Service Mode Backup 18 6 18 1 7 Service Mode Screen Operation 18 7 18 1 8 Service Mo...

Page 17: ...U List 18 61 18 5 TESTMODE 18 65 18 5 1 SYSTEM 18 65 18 5 1 1 SYSTEM List 18 65 18 5 1 2 SYSTEM List 18 66 18 5 2 SCAN 18 67 18 5 2 1 SCAN List 18 67 18 5 2 2 SCAN List 18 67 18 5 3 PRINT 18 68 18 5 3 1 PRINT List 18 68 18 5 3 2 PRINT List 18 69 18 5 4 FAX 18 69 18 5 4 1 FAX List 18 69 18 5 4 2 FAX List 18 70 18 5 5 PANEL 18 71 18 5 5 1 PANEL List 18 71 18 5 5 2 PANEL List 18 73 Chapter 19 Upgradi...

Page 18: ...Contents 20 1 2 Standard Tools 20 1 20 1 3 Special Tools 20 2 20 1 4 Standard Tools 20 2 20 1 5 Solvent Oil List 20 3 20 1 6 Solvent Oil List 20 3 ...

Page 19: ...Chapter 1 Introduction ...

Page 20: ......

Page 21: ... 16 1 2 3 10 Communications Settings 1 18 1 2 3 11 Address Book Settings 1 20 1 2 3 12 Address Book Settings 1 22 1 2 3 13 Printer Settings 1 24 1 2 3 14 Printer Settings 1 26 1 2 3 15 Timer Settings 1 30 1 2 3 16 Timer Settings 1 31 1 2 3 17 Adjustment Cleaning 1 32 1 2 3 18 Adjustment Cleaning 1 32 1 2 3 19 Report Settings 1 32 1 2 3 20 Report Settings 1 34 1 2 3 21 System Management Set 1 35 1 ...

Page 22: ...Contents 1 2 7 Function List 1 68 1 2 7 1 Print Speed 1 68 1 2 7 2 Print Speed 1 69 1 2 7 3 Paper Type 1 70 ...

Page 23: ... 1 1 1 System Construction 1 1 1 System Configuration of Pickup Delivery Options 0019 4882 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF F 1 1 1 Cassette Feeding Unit AB1 1 ...

Page 24: ...R C1030 Color imageRUNNER C1030iF 1 Super G3 Fax Board AB1 2 HANDSET J1 1 3 Card Reader E1 Card Reader Attachment Kit F1 4 System Upgrade RAM A1 2 5 Color Send Kit W1 2 6 PCL Printer Kit Y1 3 7 Barcode Printing Kit C1 4 8 Serial Interface Kit J1 5 1 For all excluding Europe KR 2 For North America AUS KR only 3 For all excluding JP Europe 4 Except Japan 5 For North America only 1 2 3 4 5 7 8 ...

Page 25: ...0 North America South America Option iR C1030iF North America South America Standard 3 iR C1028 CHN SPL HK South America Option 4 iR C1028 CHN SPL HK South America Option iR C1030 North America South America Option iR C1028i EUR Option iR C1028iF EUR AUS KOR Option iR C1030 North America South America Option iR C1030iF North America South America Option 5 iR C1028i EUR Option iR C1028iF EUR Option...

Page 26: ...1 Card Reader Attachment Kit F1 Barcode Printing Barcode Printing Kit C1 PCL Printer Kit Y1 512MB expansion DIMM System Upgrade RAM A1 PCL Print PCL Printer Kit Y1 Machine Function Optional Equipment Needed Simultaneous Installation Required Limitations ...

Page 27: ...on Optional Equipment Needed Simultaneous Installation Required Limitations Fax Function Super G3 Fax Board AB1 HANDSET J1 Super G3 Fax Board AB1 Department ID Management Card Reader E1 Card Reader Attachment Kit F1 Barcode Printing Barcode Printing Kit C1 PCL Printer Kit AK1 PCL Print PCL Printer Kit AK1 PS Print PS Printer Kit AK1 ...

Page 28: ...ual feed tray 6 Front Cover 7 Delivery tray 8 Reader Unit 9 Scanning Area 10 Platen Glass 11 Main Power Switch 12 USB Port 13 Ethernet Port 14 Handset Jack 15 External Device Jack 16 Telephone Line Jack 17 Toner Cartridges 18 ETB Unit Can be used in the case that the Super G3FAX board is installed Pre installed in FAX model 1 Power Socket 2 Jam removal cover 1 2 3 4 5 6 7 8 9 10 12 13 11 14 15 16 ...

Page 29: ...ront Cover 7 Delivery tray 8 Reader Unit 9 Scanning Area 10 Platen Glass 11 Main Power Switch 12 USB Port 13 Ethernet Port 14 Handset Jack 15 External Device Jack 16 Telephone Line Jack 17 Toner Cartridges 18 ETB Unit Can be used in the case that the Super G3FAX board is installed Pre installed in FAX model 1 Power Socket 2 Jam removal cover 1 2 3 4 5 6 7 8 9 10 12 13 11 14 15 16 18 17 1 2 ...

Page 30: ...ckup roller 3 ADF delivery roller 4 Reader unit 5 Platen glass 6 CCD unit 1 Reverse unit 2 Delivery unit 3 Delivery roller 4 Fixing unit 5 ETB unit 6 Photosensitive drum 7 Manual pickup roller 8 Pickup feed unit 9 Cassette pickup roller 10 Cassette 1 11 Toner Cartridges 12 Laser scanner unit 13 Controller box 14 Low voltage power supply PCB 6 2 3 4 5 1 1 2 3 4 13 14 5 6 7 8 9 11 12 10 ...

Page 31: ...the main power switch and control panel power switch F 1 10 Main power switch Used to turns OFF ON the machine Control panel power switch Used to enter the power save mode low power mode sleep mode 1 Main power switch 2 Control panel power switch 3 Main power lamp MEMO Since the machine is not equipped with HDD the main power can be turned OFF during a period when the progress bar is displayed 1 2...

Page 32: ... 6 Power switch sub power supply 7 USB slot 8 Volume control dial 9 Clear key 10 Log in out key 11 Stop key 12 Start key 13 Main Power indicator 14 Error indicator 15 Processing Data indicator 16 Reset key 17 OK key 18 Scroll wheel 19 keys 20 Back key 21 Any key 22 Status monitor Cancel key 23 Counter check key 24 CF card slot 25 SD MS card slot 1 2 3 4 6 7 8 23 24 25 5 9 11 13 10 14 12 15 16 19 2...

Page 33: ...l of your machine some settings may not be available Paper Settings Item Settings Stack Bypass Paper Std OFF ON Paper Size Inch Size LTR LGL STMT EXEC FLSC OFI B OFI M OFI G LTR G LGL Custom Size COM10 Monarch DL ISO C5 ISO B5 A B Size A4 A5 B5 A4 For all excluding USA Canada LTR Only for USA Canada Paper Type Plain Plain H Recycled Paper Color Bond Heavy 1 Heavy 2 Transparencies Labels Rough Draw...

Page 34: ...ttings Item Settings Monitor Volume Settings 3 Volume Key Setting Priority Screen Settings Priority Send Tone ON OFF Volume 1 3 Audible Tones Incoming Ring 3 ON OFF Volume 1 3 Entry Tone ON OFF Volume 1 3 Warning Tone ON OFF Volume 1 3 TX Done Tone ON OFF Volume 1 3 Receive Tone 3 ON OFF Volume 1 3 Print Done Tone ON OFF Volume 1 3 Scan Done Tone ON OFF Volume 1 3 ...

Page 35: ...l Super G3 FAX Board attached T 1 6 Volume Settings Item Settings Monitor Volume Settings 1 Volume Key Setting Priority Screen Settings Priority Audible Tones Incoming Ring 1 ON OFF Volume 1 3 Entry Tone ON OFF Volume 1 3 Error Tone ON OFF Volume 1 3 TX Done Tone ON OFF Volume 1 3 Receive Done Tone ON OFF Volume 1 3 Print Done Tone ON OFF Volume 1 3 Scan Done Tone ON OFF Volume 1 3 ...

Page 36: ...Clear Settings Selected Function Initial Function Printer Density Selection 4 to 4 0 Inch Entry OFF ON USA ON Auto Drawer Selection Copy Stack Bypass OFF ON Drawer 1 OFF ON Drawer 2 1 OFF ON Printer Drawer 1 OFF ON Drawer 2 1 OFF ON Receive 4 Fax for fax only machine Stack Bypass OFF ON Drawer 1 OFF ON Drawer 2 1 OFF ON Other Stack Bypass OFF ON Drawer 1 OFF ON Drawer 2 1 OFF ON Sleep Mode Energy ...

Page 37: ... Direct Print Key 2 Copy Send Fax 1 Scan to Send 2 FAX 1 E mail I Fax File Server Send Log Address Book Search LDAP Server Favorites One touch Scan to Store Store on Memory Remote Scan Direct Print Brightness Adjustment 1 Darker to 5 Brighter Reverse Color Display OFF ON Auto Clear Settings Selected Function Initial Function Inch Entry OFF ON Auto Drawer Selection Copy Stack Bypass OFF ON Drawer 1...

Page 38: ...hter to 4 Darker 0 Background OFF Background Removal Background Fine Adjust Yellow 0 to 8 6 Red 0 to 8 6 Green 0 to 8 6 Blue 0 to 8 6 Original Type Text Photo Text Photo Priority level 4 Text Priority to 4 Photo Priority 0 2 sided Original Settings Off Book Type Original Calendar Type Original TX Terminal ID 4 OFF ON Printing Position Inside Outside Tel Number Mark FAX TEL Color Send Gamma Value G...

Page 39: ...to 15 seconds 2 Auto redial OFF ON Redial Times 100V 1 to 15 2 120V 230V 1 to 10 2 Redial Time min 2 to 99 minutes 5 China 4 TW 2 Others TX Error Redial OFF ON Check Tone Before Sending 6 OFF ON Depending on the destination RX Settings ECM RX OFF ON Reception mode Selection Auto RX Fax Tel Auto Switch Ring Start Time 4 30 seconds 6 Japan U S A Canada 8 Others Fax Tel Ring Time 15 300 seconds 15 Ja...

Page 40: ... Outside Tel Number Mark FAX TEL Color Send Gamma Value Gamma 1 0 Gamma 1 4 Gamma 1 8 Gamma 2 2 Sharpness 3 Low to 3 High 0 PDF Compact Img Quality Text Photo Photo Mode Data Size Priority Normal Image Quality Priority Text Mode Data Size Priority Normal Image Quality Priority PDF OCR Settings AD OFF ON Default Screen for Send Favorites One touch Default Screen Initialize TX Settings Is it OK to i...

Page 41: ...M TX OFF ON Set Pause Time 1 to 15 seconds 2 Auto redial OFF ON Redial Times 1 to 10 Times 2 Redial Interval 2 to 99 minutes 2 TX Error Redial Off All Pages Error and 1st Page Check Tone Before Sending OFF ON RX Settings ECM RX OFF ON Reception mode Selection Auto RX Fax Tel Auto Switch Manual RX Answer Mode DRPD Select Fax Incoming Ring OFF ON Ring Times 1 to 99 times 2 Remote RX OFF ON Remote RX...

Page 42: ...aracters Destination Registration Max 120 characters I Fax Register Name Max 16 characters Destination Registration Max 120 characters File Register Name Max 24 characters Destination Registration FTP Windows SMB Windows SMB Browse Host Name Max 120 characters Folder Name Max 120 characters User Name Max 24 characters Password FTP Max 24 characters SMB Max 14 characters Group Register Name Max 16 ...

Page 43: ...cters Register One Touch Name Max 12 characters I Fax Address Max 120 characters File Register Name Max 16 characters Register One Touch Name Max 12 characters Protocol FTP Windows SMB Windows SMB Browse Host Name Max 120 characters Folder Name Max 120 characters User Name Max 24 characters Password FTP Max 24 characters SMB Max 14 characters Group Register Name Max 16 characters Register One Touc...

Page 44: ...r Name Max 16 characters Destination Registration Max 120 characters File Register Name Max 16 characters Destination Registration FTP Windows SMB Windows SMB Browse Host Name FTP Max 47 characters Windows SMB Max 120 characters Folder Name Max 120 characters User Name Max 24 characters Password FTP Max 24 characters Windows SMB Max 14 characters Group Register Name Max 16 characters Destination R...

Page 45: ...r Name Max 16 characters Register One Touch Name Max 12 characters Protocol FTP Windows SMB Windows SMB Browse Host Name FTP Max 47 characters Windows SMB Max 120 characters Folder Name Max 120 characters User Name Max 24 characters Password FTP Max 24 characters Windows SMB Max 14 characters Group Register Name Max 16 characters Register One Touch Name Max 12 characters Destination Registration M...

Page 46: ...adation level High Gradation 1 High Gradation 2 Toner Density Cyan C 8 Lighter to 8 Darker 0 Magenta M 8 Lighter to 8 Darker 0 Yellow Y 8 Lighter to 8 Darker 0 Black Bk 8 Lighter to 8 Darker 0 Save Toner OFF ON Line Control Resolution Priority Gradation Priority Layout Margin Direction Long Edge Short Edge Unit of Measure Millimeter Inch Millimeter For all excluding USA Canada Inch Only for USA Ca...

Page 47: ... 0 01 inch Height 127 0 to 355 6 mm Width 0 1 mm 5 00 to 14 00 inch Width 0 01 inch Append CR to LF Yes No A4 Print Area Enlargement OFF ON Halftones OFF ON Text Resolution Gradation Graphics Resolution Gradation Image Resolution Gradation RGB Source Profile Text sRGB Gamma 1 5 Gamma 1 8 Gamma 2 4 Graphics sRGB Gamma 1 5 Gamma 1 8 Gamma 2 4 Image sRGB Gamma 1 5 Gamma 1 8 Gamma 2 4 Output Profile T...

Page 48: ...the Color imageRUNNER C1030iF or C1030 with the optional PCL Printer Kit or PS Printer Kit attached 2 Only for the machine with both PCL and PS printing functions activated 3 Only for the Color imageRUNNER C1030iF or C1030 with the optional PCL Printer Kit attached 4 Only for the machine with the optional PS Printer Kit attached ...

Page 49: ... 8 Darker 0 Yellow Y 8 Lighter to 8 Darker 0 Black Bk 8 Lighter to 8 Darker 0 Save Toner 1 OFF ON Line Control Resolution Priority Gradation Priority Layout Binding Location Long Edge Short Edge Unit of Measure Millimeter Inch Margin 1 97 to 1 97 inch 0 00 50 0 to 50 0 mm 0 0 Auto Continue OFF ON Collate OFF ON Timeout OFF Timeout 5 to 300 Seconds 15 Personality 2 Auto PS PCL Mode Priority 2 OFF P...

Page 50: ...F Yes No Enlarge A4 Print Width OFF ON Halftones OFF ON Text Resolution Gradation Graphics Resolution Gradation Image Resolution Gradation RGB Source Profile Text sRGB Gamma 1 5 Gamma 1 8 Gamma 2 4 Graphics sRGB Gamma 1 5 Gamma 1 8 Gamma 2 4 Image sRGB Gamma 1 5 Gamma 1 8 Gamma 2 4 Output Profile Text Normal Photo Graphics Normal Photo Image Normal Photo Matching Method Text Perceptual Saturation ...

Page 51: ...ut Profile Normal Photo TR Normal TR Photo Matching Method Perceptual Saturation Colorimetric RGB Pure Black Process OFF ON CMYK Pure Blk Process OFF ON Pure Black Text OFF ON Halftones Error Diffusion OFF ON Text Resolution Gradation Graphics Resolution Gradation Image Resolution Gradation Advanced Smoothing Advanced Smoothing Off Smooth 1 Smooth 2 Graphics OFF ON Text OFF ON Toner Vol Adjustment...

Page 52: ... 00 4 GMT 9 00 5 GMT 8 00 6 GMT 7 00 7 GMT 6 00 8 GMT 5 00 Default for North America EST 9 GMT 4 00 10 GMT 3 30 11 GMT 3 00 12 GMT 2 00 13 GMT 1 00 14 GMT Default for Europe general 15 GMT 1 00 16 GMT 2 00 17 GMT 3 00 18 GMT 3 30 19 GMT 4 00 20 GMT 4 30 21 GMT 5 00 22 GMT 5 30 23 GMT 6 00 24 GMT 7 00 25 GMT 8 00 26 GMT 9 00 Default for Japan 27 GMT 9 30 28 GMT 10 00 29 GMT 11 00 30 GMT 12 00 Dayli...

Page 53: ... that you use this option in the default setting T 1 22 Timer Settings Item Settings Date Time Settings Current Time Settings MM DD YYYY Time Zone Settings GMT 12 00 to GMT 12 00 GMT 5 00 Daylight Saving Time Set OFF ON Auto Sleep Time 1 ON OFF Shift time 3 to 240 Minutes 15 Auto Clear Time 0 Off 1 to 9 Minutes 2 ...

Page 54: ... Color Priority to 3 B W Priority 0 Color Black Char Process Feeder 3 Color Priority to 3 B W Priority 0 Platen Glass 3 Color Priority to 3 B W Priority 0 Image Special Processing OFF Level 1 Level 2 Paper Length Confirmation OFF ON Special Mode P OFF ON Fixing Unit Cleaning Start Cleaning Feeder Cleaning Start Adjustment Cleaning Item Settings Auto Gradation Correction Full Correction Test Print ...

Page 55: ...ings Print List Item Settings Address Book List 4 Address Book Do you want to print the address book list No Yes One touch Do you want to print the address book list No Yes User s Data List Is it OK to print the user s data list No Yes ...

Page 56: ... Send Original OFF ON Color Send Original Display OFF ON Activity Report Auto Print OFF ON Send Receive Separate OFF ON Daily Activity Rep Time OFF ON RX Report OFF ON Only When Error Occurs Fax Activity Report 1 Auto Print OFF ON Send Receive Separate OFF ON Daily Activity Rep Time OFF ON Report Settings Print List Item Settings Address Book List Address Book Do you want to print the address book...

Page 57: ...word Max 7 characters Limit On Off Page Limit Total Prints ON OFF Page Limit 0 999999 Total Color Print ON OFF Page Limit 0 999999 Total Black ON OFF Page Limit 0 999999 Color Copy ON OFF Page Limit 0 999999 Color Scan ON OFF Page Limit 0 999999 Color Print ON OFF Page Limit 0 999999 Black Copy ON OFF Page Limit 0 999999 Black Scan ON OFF Page Limit 0 999999 Black Print ON OFF Page Limit 0 999999 ...

Page 58: ...999 Total Black ON OFF Page Limit 0 999999 Color Copy ON OFF Page Limit 0 999999 Color Scan ON OFF Page Limit 0 999999 Color Print ON OFF Page Limit 0 999999 Black Copy ON OFF Page Limit 0 999999 Black Scan ON OFF Page Limit 0 999999 Black Print ON OFF Page Limit 0 999999 Page Totals Total Prints Total Color Print Total Black Prints Color Copy Color Scan Color Print Black Copy Black Scan Black Pri...

Page 59: ...s IP Address 0 0 0 0 PING Command IP Address IP Address Range Settings OFF ON Register Max 10 IPv4 Addresses Single Address IP Address Multiple Destinations First Address Last Address Edit Confirm Max 10 IPv4 Addresses Reject Permit Reject Permit Edit IP Address Switch Single Address Multiple Destinations Erase Is it OK to erase No Yes DNS Settings DNS Server Address Primary DNS Server IP Address ...

Page 60: ... Host Name Max 47 characters IP Address Range Settings OFF ON Register Max 10 IPv6 Addresses Single Address IP Address Multiple Destinations First Address Last Address Prefix Address IPv6 Prefix Edit Confirm Max 10 IPv6 Addresses Reject Permit Reject Permit Edit IP Address Switch Single Address Multiple Destinations Erase Is it OK to erase No Yes DNS Settings DNS Server Settings Primary DNS Server...

Page 61: ...ort Number 1 to 65535 80 Use Proxy within the Same Domain OFF ON Use Proxy Authentication OFF ON User Name Max 24 characters Password Max 24 characters Receive MAC Address Set MAC Address Permit RX Valid OFF ON Register MAC Address Max 12 characters Max 10 addresses Edit Confirm List of permitted address Edit MAC Address Max 12 characters Erase Is it OK to erase No Yes SMB Settings 4 Use SMB Clien...

Page 62: ...g POP Max 32 characters POP Password Password for receiving I Fax using POP Max 32 characters POP Interval 0 to 99 Minutes Transmission with POP is not implemented when 0 is set 0 Authentication Encryption POP Auth Before Send OFF ON SMTP Authentication OFF ON User Name Max 64 characters Can be set when SMTP authentication is ON Password Max 32 characters Can be set when SMTP authentication is ON ...

Page 63: ...s does not contain Max 120 characters Forwarding destination File Format When Fax is selected in Forwarding Conditions Settings TIFF PDF When I Fax is selected in Forwarding Conditions Settings TIFF Black PDF Color TIFF Black JEG Color PDF PDF Black JPEG Color Divide Pages OFF ON Forward w o Condition Fax I Fax Forwarding Destination Select from the list of registered addresses File Format When Fa...

Page 64: ...tem Settings Memory Media Store Log Do Not Retain Retain System Management Set Register License Item Settings Register License Start Backspace Enter license key with the numeric pad and press the OK key OK System Management Set Use USB Device Item Settings Use USB Device OFF ON System Management Set Dept ID User Name Display Item Settings Dept ID User Name Display OFF ON System Management Set Page...

Page 65: ...racters System Management Set Dept ID Management Item Settings Dept ID Management OFF ON Register Dept ID Pass Register Dept ID Max 7 characters Password Max 7 characters Limit On Off Page Limit Total Prints ON OFF Page Limit 0 999999 Total Color Print ON OFF Page Limit 0 999999 Total Black ON OFF Page Limit 0 999999 Color Copy ON OFF Page Limit 0 999999 Color Scan ON OFF Page Limit 0 999999 Color...

Page 66: ...Chapter 1 1 44 User ID Management T 1 55 System Management Set User ID Management Item Settings User ID Management OFF ON ...

Page 67: ... Obtain Automatically DHCP BOOTP RARP PING Command IP Address 0 0 0 0 IP Address Range Settings OFF ON Register Single Address IP Address 0 0 0 0 Multiple Destinations Max 10 IPv4 Addresses DNS Settings DNS Server Settings Primary DNS Server IP Address 0 0 0 0 Secondary DN Server IP Address 0 0 0 0 DNS Host Domain Name Host Name Max 47 characters Canon represents the last six digits of a MAC addre...

Page 68: ...ess Host Name Max 47 characters IP Address Range Settings OFF ON Register Single Address IP Address Multiple Destinations Max 10 IPv6 Addresses Prefix Address IP Address DNS Settings DNS Server Settings Primary DNS Server IP Address Secondary DNS Server IP Address DNS Host Domain Name Use Same Host Domain as IPv4 OFF ON Host Name Max 47 characters Canon represents the last six digits of a MAC addr...

Page 69: ...ertificate Details Displays Version Serial No Signature Algorithm Issue Destination Validity Start Validity End Issuer Public Key Cert Thumbprint Erase No Yes Register Key and Cert Register Key Name Max 24 characters Password Max 24 characters Erase No Yes CA Cert Registration Register No Yes Erase No Yes Use HTTP OFF ON Port Number Settings LPD 0 to 65535 515 RAW 0 to 65535 9100 HTTP 0 to 65535 8...

Page 70: ...FF ON Writable SNMP 2 OFF ON Printer Mgt Info from Host OFF ON Dedicated Port Settings OFF ON Startup Time Settings 0 to 300 Seconds 0 Ethernet Driver Settings Auto Detect OFF ON Communication Mode Half Duplex Full Duplex Ethernet Type 10 Base T 100 Base TX System Management Set Network Settings Item Settings ...

Page 71: ...tails Displays Version Serial No Signature Algorithm Issue Destination Validity Start Validity End Issuer Public Key Cert Thumbprint Display Use Location Displays what the key pair is being used for Use TTLS OFF ON TTLS Set TTLS Internal Protocol MSCHAPv2 PAP Use PEAP OFF ON LoginName as UserName OFF ON User Name Max 24 characters Password Max 24 characters System Management Set Communication Sett...

Page 72: ...ion Fax I Fax Forwarding Destination Select from the list of registered addresses File Format When Fax is selected in Forwarding Conditions Settings TIFF PDF When I Fax is selected in Forwarding Conditions Settings TIFF Black PDF Color TIFF Black JPEG Color PDF PDF Black JPEG Color Divide Pages OFF ON Erase Is it OK to erase No Yes Print List Do you want to print the forwarding conditions list No ...

Page 73: ...er 2 SJIS Ver 2 EUC Ver 2 JIS Ver 2 ISO8859 Use Carry Over Send Auth 2 OFF ON User Name Max 120 characters Password Max 24 characters Display Auth Screen OFF ON Server LDAP Version and Char Code Ver 3 UTF 8 Ver 2 UTF 8 Ver 2 SJIS Ver 2 EUC Ver 2 JIS Ver 2 ISO8859 Use Sec Auth Ver 3 UTF 8 Carry Over Send Auth 2 OFF ON User Name Max 120 characters Password Max 24 characters Domain Name Max 120 chara...

Page 74: ...ster License Item Settings Register License Enter a license key System Management Set Use USB Device Item Settings USB Device OFF ON System Management Set Dept ID User Name Display Item Settings Dept ID User Name Display OFF ON PDL Selection PnP Memory Media Settings Store on Memory Media OFF ON Direct Print OFF ON Update Firmware This function is used only when it is necessary to update the firmw...

Page 75: ...croll Wheel to select Fixing Unit Cleaning then press OK F 1 14 5 Confirm that Start Cleaning is displayed then press OK Printing starts Do not use alcohol benzene paint thinner or other solvents for cleaning Doing so may result in damage to the plastic parts Do not use tissue paper paper towels or similar materials for cleaning they can stick to the components or generate static charges Disconnec...

Page 76: ...ft dry cloth F 1 17 3 Close the feeder F 1 18 Cleaning the Feeder Automatically If your originals have black streaks or appear dirty after scanning them through the feeder clean the rollers of the feeder MEMO Discard the cleaning sheet after use The cleaning process cannot be canceled Please wait until it is completed When cleaning the machine first turn OFF the main power switch and disconnect th...

Page 77: ...heel to select Feeder Cleaning then press OK F 1 21 5 Place 10 sheets of blank paper into the feeder F 1 22 6 Confirm that Start is displayed then press OK F 1 23 The display returns to the Adjustment Cleaning screen 7 Press Main Menu to return to the Main Menu screen MEMO Discard the cleaning sheet after use The cleaning process cannot be canceled Please wait until it is completed ...

Page 78: ...eel to select Fixing Unit Cleaning then press OK F 1 26 5 Confirm that Start Cleaning is displayed then press OK Printing starts Do not use alcohol benzene paint thinner or other solvents for cleaning Doing so may result in damage to the plastic parts Do not use tissue paper paper towels or similar materials for cleaning they can stick to the components or generate static charges Disconnect the po...

Page 79: ...ft dry cloth F 1 29 3 Close the feeder F 1 30 Cleaning the Feeder Automatically If your originals have black streaks or appear dirty after scanning them through the feeder clean the rollers of the feeder MEMO Discard the cleaning sheet after use The cleaning process cannot be canceled Please wait until it is completed When cleaning the machine first turn OFF the main power switch and disconnect th...

Page 80: ...heel to select Feeder Cleaning then press OK F 1 33 5 Place 10 sheets of blank paper into the feeder F 1 34 6 Confirm that Start is displayed then press OK F 1 35 The display returns to the Adjustment Cleaning screen 7 Press Main Menu to return to the Main Menu screen MEMO Discard the cleaning sheet after use The cleaning process cannot be canceled Please wait until it is completed ...

Page 81: ...orce regulations concerning laser products on August 2 1976 These regulations apply to laser products manufactured on and after August 1 1976 and the sale of laser products not certified under the regulations is banned within the Untied States The label shown here indicates compliance with the CDRH regulations and its attachment is required on all laser products that are sold in the United States ...

Page 82: ... 3 Do not bring toner into contact with plastic material It tends to react easily Storage of copy print output Do not use transparent polyvinyl case If printed side contact with the surface of case toner melts and the paper may be adhered with a case 1 2 5 6 Notes when handling a battery 0018 9080 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF The following ...

Page 83: ...is turned on to when the standby screen is displayed Print area At printing Paper other than envelope Inside of the circumference of 5 mm Envelope Inside of the circumference of 10 mm At copying Inside of the lead edge of 5 mm both sides of 3 mm and trailing edge of 5 mm At the time of printing a received message Inside of the lead edge of 5 mm both sides of 3 mm and trailing edge of 6 mm Maximum ...

Page 84: ...dB Power supply rating Rated input voltage 100 to 127V 100V model 220 to 240V 200V model Rated input frequency 50 60Hz Power consumption maximum Less than 929W Main unit only Less than 949W When Cassette Unit AB1 AC1 optional is installed Power consumption At standby Less than 28W At sleep mode Less than 1W 100V model Less than 1 2W 200V model Ozone At initial use Less than 0 01ppm After service l...

Page 85: ...2 0 mm When ADF is used incl stream reading Less than 5 0 2 0 mm Non image width left right Left edge Less than 3 0 2 0 mm When ADF is used incl stream reading Less than 3 0 2 0 mm Gradation 256 gradation Reading resolution 600 x 600 dpi Reading speed Fixed reading Not specified Stream reading Single sided 20 8ipm LTR 600dpi 19 7ipm A4 600dpi Double sided Approx 7ipm Copying resolution 600 x 600 d...

Page 86: ... 527 mm x 936 mm When Cassette Feeding Unit AB1 optional is installed Installation space with drawer pulled out and with back cover and feeder open 546 mm x 1140 mm x 792 mm 546 mm x 1140 mm x 1095 mm with optional Cassette Feeding Unit AB1 attached drawer pulled out and back cover and feeder open Weight Approx 44kg incl toner cartridge Option See System Configuration Paper size AB type A4R B5R A5...

Page 87: ...MT Length 128 mm to 355 6 mm Width 139 7 mm to 215 9 mm Duplex paper size A4R LTRR LGL Original type Sheet document Original orientation Face up Original position Center line Original processing mode Single sided Double sided Original reading Stream reading Stack J J A4 LTR 50 sheets LGL 30 sheets LL HH A4 LTR 30 sheets LGL 15 sheets Mixed original sizes Enabled Original AE detection Provided ...

Page 88: ... pixels mm x 7 7 lines mm 200 x 400dpi 8 pixels mm x 15 4 lines mm 400 x 400dpi 16 pixels mm x 15 4 lines mm Reduction for reception Automatic reduction of an image received 75 to 100 incremented by 1 FAX TEL switching Provided Remote reception Provided Memory reception Send Receive memory More than 1000 pages Total number of sent received pages Based on the JBIG standard mode with ITU T standard ...

Page 89: ...x 400dpi 8 pixels mm x 15 4 lines mm 400 x 400dpi 16 pixels mm x 15 4 lines mm Reduction for reception Automatic reduction of an image received 75 to 100 incremented by 1 FAX TEL switching Provided Remote reception Provided Memory reception Send Receive memory More than 1000 pages Total number of sent received pages Based on the JBIG standard mode with ITU T standard chart No 1 Memory reception Pr...

Page 90: ... 1 Stream reading Single sided Double sided Single sided Double sided Cassette Optional cassette Manual feed tray Cassette Optional cassette Manual feed tray Cassette Optional cassette Manual feed tray Cassette Optional cassette Manual feed tray Plain paper A4R 21 0 21 0 10 10 19 7 19 7 7 7 LGL 17 9 17 9 5 5 17 9 17 9 5 5 LTRR 22 0 22 0 11 11 20 8 20 8 7 7 Thick paper A4R 17 17 8 4 8 4 16 8 16 8 7...

Page 91: ...equence etc is not performed Print speed Unit ppm T 1 75 Size Mode Delivery Pickup Fixed reading Stream reading Face down delivery Face down delivery Cassette feeding Cassette feeding Plain paper A4R FC less than 12 5 sec less than 18 5 sec BW less than 12 0 sec less than 18 0 sec LTRR FC less than 12 5 sec less than 18 5 sec BW less than 12 0 sec less than 18 0 sec Size Mode Pickup position Fixed...

Page 92: ...m 20 to 28 lb 75 to 105 g m2 A A Color From 19 to 24 lb 70 to 90 g m2 A A Recycled From 19 to 24 lb 70 to 90 g m2 A A Heavy 1 From 28 to 32 lb 106 to 120 g m2 A A Heavy 2 From 32 to 47 lb 121 to 176 g m2 A Bond 20 lb 75 g m2 A A Transparency A Labels A Envelopes A Rough A A Cassette Optional cassette Manual feed tray Size W x L Legal Letter Officio M Officio B Offficio Executive Foolscap A4 B5 A5 ...

Page 93: ...Chapter 2 Installation ...

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Page 95: ...ss 2 8 2 3 6 Checking with Local Host Address 2 8 2 4 Checking the Images Operations 2 8 2 4 1 Checking Image Operation 2 8 2 5 Installing the Card Reader 2 8 2 5 1 Notice At Installation 2 8 2 5 2 Checking the Contents 2 8 2 5 3 Turning OFF the Power of the Host Machine 2 9 2 5 4 Installation Procedure 2 9 2 5 5 Card ID Registration 2 10 2 5 6 Installation Procedure in the imageWARE Accounting Ma...

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Page 97: ...ation environment comfortable 4 Make sure that the foot of the host machine does not float and also the machine is leveled 5 Install the machine in well ventilated location however do not install this machine near the air inlet of a room 6 Allocate enough space for service operation of this machine F 2 1 When the optional Card Reader is attached 2 1 2 Points to Note Before Installation 0019 0627 i...

Page 98: ...ner cartridges Bk Y C M are installed in the host machine Make sure to remove the contents inside the cassette 1 Power code 1 pc 2 1 Telephone code 1 pc 3 Main power supply label 1 pc 4 2 Customize Label 1 pc 5 Copy Inhibit Label 1 pc 1 Only for iR C1022i and Color imageRUNNER C1030iF 2 Since users will use this label make sure to give it to users 1 3 5 4 2 2 1 ...

Page 99: ...N ER C1030 Color imageRUN NER C1030iF Starter Guide Yes Yes Yes Yes Basic Guide Yes Yes Yes Yes User Software CD Yes Yes Yes Yes Manual CD Yes Yes Yes Yes Warranty Note Yes Yes Yes Yes CRG Warranty Nofte Yes Yes Yes Yes Registration Card Yes Yes Yes Yes PCL Driver CD Not Yes Not Yes notice for Win7 Yes Yes Not Not NOTE When installing the Cassette Feeding Unit put the host machine on the Cassette ...

Page 100: ... times in the direction of the arrow to even the toner F 2 7 5 With holding the Bk toner cartridge 1 lift the tab 2 in the A direction and pull it out in the B direction F 2 8 6 With holding the Bk toner cartridge 1 lift the tab 2 in the A direction and pull out the sealing tape 3 in B direction CAUTION Points to note when installing removing the toner cartridge To protect ETB make sure to place t...

Page 101: ...ain power label 1 in the appropriate language on the host ma chine s right cover F 2 12 Copy Inhibit Label 1 Open the feeder and attach the copy inhibit label 1 in the language matching to the location over the label attached at shipment A label in english is attached at shipment F 2 13 2 2 4 Securing Product 0019 0665 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER ...

Page 102: ...RUNNER C1030iF 1 Connect the host machine s power plug into the outlet 2 Turn ON the main power switch 2 2 8 Auto Gradation Adjustment 0019 0673 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Open the feeder 2 Clean the copyboard glass of the host machine 3 Set A4 or LTR paper on the cassette Refer to the cassette settings 4 Close the feeder 5 Specify the ...

Page 103: ...Command 2 Using the control panel keypad enter the PING command and press OK Enter the IP address of the connected PC in PING command The message to indicate presence absence of reply from the host is displayed 2 3 3 Checking with Remote Host Address 0019 0682 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Inform the system administrator that you will chec...

Page 104: ...py from each pickup inlet and check the followings Check that there is no abnormal noise generated Check the image quality in each magnification Check that the number of sheet set is properly applied 2 Specify the additional function mode items date time etc when required by users 3 Specify the mechanical specification settings related to users when re quired by users Enter the Service mode Main M...

Page 105: ...d Reader Unit The removed jumper will not be used F 2 21 2 Remove the face seal 1 at the right side of the host machine The re moved face seal is not used F 2 22 3 Install the card reader 1 2 embosses 2 1 screw TP M4X8 3 F 2 23 4 Remove the panel mount cover 1 1 screw 2 F 2 24 5 Install the 2 connectors 1 of the card reader cable 1 Card reader cable 1pc 2 Screw TP M4X8 1pc 3 Case connector 2pc NOT...

Page 106: ...r Done key to display the System Mgmt Dept ID and Password screen 3 3 Select System Mgmt Dept ID press the OK key enter the numeric characters registered in step 2 and then press the OK key CAUTION Be sure to route the card reader cable 4 through the cut off 5 of the panel mount cover to prevent the cable from being caught 1 1 4 5 1 2 3 CAUTION When installing the case connectors be sure to place ...

Page 107: ... key when System Mgmt Password is displayed When the registration is complete the display automatically returns to the main screen 4 Turn off and then on the main power switch 5 Check to see that Set the control card is displayed ...

Page 108: ... or Done key to exit Additional Func 2 6 Installing the Hand Set 2 6 1 Points to Note At Installation 0020 1359 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 2 6 2 Checking the Contents 0020 0535 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF Handset J1 F 2 28 2 6 3 Turning OFF the Power of the Host Machine 0020 0538 ...

Page 109: ...ith the 3 wire saddles 1 F 2 33 6 Connect the terminal 1 of the cord to the modular terminal 2 of the host machine F 2 34 7 Turn on the main power switch 8 Check that you can hear the dial tone through the handset 2 7 Installing the Memory 2 7 1 Checking the Contents 0019 6871 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF System Upgrade RAM A1 1 2 1 2 1 1 2...

Page 110: ... 37 3 In the case that the LED 1 at the main controller PCB is turned on press the SW3 2 to turn off the LED 1 F 2 38 4 Install the expansion RAM 2 on the DIMM stopper 1 on the main con troller PCB F 2 39 5 Install the face plate and the cover plate of the rear cover 6 Insert the power plug into the power outlet 7 Turn on the main power switch 2 7 5 Checking After Memory Expansion 0020 1947 imageR...

Page 111: ...Chapter 3 Basic Operation ...

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Page 113: ...Contents Contents 3 1 Construction 3 1 3 1 1 Functional Configuration 3 1 3 1 2 Connecting the Main PCBs 3 2 3 2 Basic Sequence 3 3 3 2 1 Basic Sequence of Operation 3 3 3 2 2 Power On Sequence 3 4 ...

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Page 115: ...eRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF This machine s functions are divided into 8 blocks F 3 1 External auxiliary control system Main controller Original feed system Original exposure system Laser exposure system Image formation system Pickup feed system Fixing system ...

Page 116: ... Main controller PCB PCB19 Modular PCB PCB24 NCU PCB PCB21 Modular PCB PCB27 Off hook PCB PCB28 Environment sensor PCB29 Color displacement density sensor right PCB30 Color displacement density sensor left J201 J1022 J202 J1024 J401 J1023 PCB2 J6001A J1002 J2002 J1019 J2001 J1009 PCB5 J8120 J6028 J8129 J3013 J8125 J3012 J3016 J1006 J1004 J3004 J8113 J6101 PCB14 J6151 J8501 PCB11 J8502 J9102 PCB12 ...

Page 117: ...s input from the main controller or power switch is turned OFF To keep the machine ready to print The machine goes into sleep mode when a sleep command is sent from the main controller It executes the color displacement correction and the image stability control when each command is sent INTR Initial rotation From the print command is input by the main controller until paper is picked up To stabil...

Page 118: ...ed 1 Initialize CPU Initialize ASIC Start up fans Video interface communication start Internal communication start Toner cartridge detection Check residual jam Fixing unit pressurized Developing cylinder disengagement check Developing cylinder disengaged Engaged Disengaged Check environment Initial drive for motors Check residual paper Initial drive for scanner Transfer roller position detection S...

Page 119: ...Chapter 4 Main Controller ...

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Page 121: ...7 4 3 5 Printer unit Output Image Processing 4 8 4 4 Image Data Flow 4 9 4 4 1 Flow of Image Data According to Copy Functions 4 9 4 4 2 Flow of Image Data for the SEND Function 4 10 4 4 3 Flow of Image Data for the Fax Transmission 4 10 4 4 4 Flow of Image Data for the Fax Reception Function 4 11 4 4 5 Flow of Image Data for the PDL Function 4 11 4 5 Parts Replacement Procedure 4 12 4 5 1 Main Con...

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Page 123: ...The machine s main controller mainly consists of the following parts T 4 1 F 4 1 A Reader unit B DC controller PCB C Printer unit No PCB Name Function 1 Main controller PCB System control memory control image processing control interface control 2 Extended RAM DIMM Memory for image storage Memory for work image processing and data analysis etc 1 2 A B C ...

Page 124: ...rocess IC24 Universal port IC30 Ethernet controller IC31 IC33 IC37 IC42 DDR SDRAM main memory IC32 Main CPU main image process IC34 BOOT ROM IC35 Main program ROM IC38 FAX modem J8112 J8125 J8129 J8121 J8120 J8131 J8113 J8133 J8114 IC6 J8103 J8118 J8140 J8117 J8119 J8110 SW4 J8104 SW2 J8111 IC32 IC30 IC35 IC34 IC38 J8130 J8102 J8101 J8128 J8127 BAT1 J8123 J8126 J8134 J8124 J8106 IC31 IC33 IC37 IC4...

Page 125: ...I interface CC VI J8118 Serial interface Coin vendor 100V 230V Serial I F PCB 120V J8119 Card reader interface Card reader E1 J8120 Motor for ADF solenoid sensor signal ADF relay PCB J8121 Reader motor control signal Reader motor M12 J8123 Not implemented J8124 Secondary battery for memory backup Secondary battery J8125 Power source Low voltage power PCB J8126 Pseudo CI signal Pseudo CI PCB J8127 ...

Page 126: ...main program ROM in the main controller PCB At the time of startup the CPU reads the system software from the main program ROM into the main memory DDR SDRAM according to the boot program in the BOOT ROM While the CPU is reading the system software and initializing memory etc the following screen is displayed in the control panel where the progress status is displayed in the progress bar F 4 3 Pro...

Page 127: ...ch program module 3 Control Program 2 1 Perform initialization of each software module and communication with a printer 2 When the printer is detected normally the startup sequence is completed If it is not detected normally an error code E197 is displayed after a connection timeout occurs F 4 4 When the startup sequence is completed it becomes possible to receive a job The operation screen is dis...

Page 128: ...030 Color imageRUNNER C1030iF Image processing is mainly executed by the main controller PCB The configuration of related modules is shown below F 4 6 A A A SEND FAX PullScan E Mail PDL Print PC Original Copy Print output Scan Image data Other iR machine DC controller PCB Main controller PCB Processes the image data read by the reader unit Reader unit input image processing block Processes image d...

Page 129: ...iting Block 0020 0953 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF In this processing compression extension editing are performed F 4 8 To compression expansion editing block Edge emphasis Enlargement reduction Main controller PCB Reader unit Main controller PCB to printer unit output image processing block Reader image processing block PDL image processin...

Page 130: ...controller PCB performs image processing to perform printing to the image data received from the reader unit F 4 9 Main controller PCB To DC controller PCB Compression expansion editing block Binary density conversion Enlargement reduction Smoothing Binary processing error diffusion intensify to density conversion density adjustment F adjustment gamma correction ...

Page 131: ... 0020 0955 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF F 4 10 Main controller PCB row data Image processing block for printer unit Image processing block for reader unit Reader unit Data compression Data rotation Data expansion DC controller PCB ...

Page 132: ...7 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF F 4 12 Main controller PCB USB1 1 Image processing block for reader unit Reader unit Data rotation Data expansion Resolution conversion To network compression data Ethernet port Main controller PCB Image processing block for reader unit Image processing block for FAX Modem board Data rotation Data compression ...

Page 133: ...n 0020 0959 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF F 4 14 Main controller PCB Image processing block for printer unit Image processing block for fax Modem board Data compression Data rotation Data expansion DC controller PCB Main controller PCB PDL Rendering processing block Compression expansion editing block Processing block for printer unit DC con...

Page 134: ... Controller PCB 0021 0348 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF After replacing the main controller PCB with new one perform the follow ing procedure 1 Backup the user data Import the user data using the remote UI 2 Enter the flicker adjustment value of the control panel 1 Using the service mode check the flicker value of the control panel TESTMODE ...

Page 135: ...Chapter 5 Original Exposure System ...

Page 136: ......

Page 137: ...uction 5 7 5 3 2 1 Overview 5 7 5 3 3 Detecting the Size of Originals 5 7 5 3 3 1 Overview 5 7 5 3 4 Dirt Sensor Control 5 8 5 3 4 1 Overview 5 8 5 3 4 2 Stream Reading Position Shift 5 8 5 4 Parts Replacement Procedure 5 9 5 4 1 ADF Unit Reader Unit 5 9 5 4 1 1 Before Removing the ADF Unit Reader Unit 5 9 5 4 1 2 Removing the ADF Unit Reader Unit 5 9 5 4 1 3 Procedure after Replacing the ADF Unit...

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Page 139: ...F Scanning in stream reading mode with CCD unit fixed Reading resolution 600 dpi x 600 dpi Gradation 256 gradation Productivity ADF Single sided 20 8 ipm LTR 19 7 ipm A4 Double sided Approx 7 ipm A4 LTR Detection of the carriage position Reader HP sensor SR717 Magnification change Zoom 50 to 200 Sub scanning direction only Image processing by the main controller PCB Lens Fixed focus lens CCD Numbe...

Page 140: ...d from the 2 document lamps LAMP1 2 is reflected to the original and reaches to the CCD via the 4 mirrors and the lenses F 5 2 1 CCD PCB PCB11 2 Inverter PCB PCB12 3 Document lamps LAMP1 2 4 CCD unit 5 Mirrors 6 Lenses 7 Light path 8 CCD 1 2 3 5 6 4 5 7 3 5 5 5 8 6 ...

Page 141: ...e machine drives the A4R long scan operation motor drive only to smooth the drive belt and grease F 5 4 Motor forward Motor reverse Reader HP sensor ON Document lamp ON Reader motor M12 Document lamp LAMP1 2 Reader HP sensor SR717 HP shift End position of pre scan Pre scan operation 1 HP shift HP HP WAIT Home position End position of pre scan 1 Document lamp ON 2 HP shift 3 Pre scan operation 4 HP...

Page 142: ...ght intensity between the center and the surrounding of the document lamp Deterioration of the document lamp Shading correction is performed to correct unevenness of the CCD output level F 5 6 Book Position the position at which the motor is accelerated to prepare for reading Reader motor M12 Document lamp LAMP1 2 Reader HP sensor SR717 STBY SREADY HP shift HP shift Start key ON Motor forward Moto...

Page 143: ... light intensity between the center and the surrounding of the document lamp Deterioration of the document lamp Shading correction is performed to correct unevenness of the CCD output level F 5 8 Book Position the position at which the motor is accelerated to prepare for reading Reader motor M12 Document lamp LAMP1 2 Reader HP sensor SR717 STBY SREADY HP shift HP shift Start key ON Motor forward M...

Page 144: ...g a USB memory into the USB slot Inserting a memory card into the card slot Opening closing the front cover or reverse assembly cover Opening closing the cassette Setting paper in the empty cassette Setting paper in the empty manual feed tray Setting paper in the empty document tray Overdrive control When starting activation of the document lamp the machine applies a voltage higher than the one ap...

Page 145: ...has a function to perform digital magnification change at 50 to 200 and the magnification can be set in increments decrements of 1 5 3 3 Detecting the Size of Originals 5 3 3 1 Overview 0019 8968 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF The machine does not perform document size detection The machine is not equipped with the document size sensor The ma...

Page 146: ... incorrect correction to be performed In such a case disabling of the correction can be set in the user mode Adjustment Cleaning Automatic correction of feeder dust ON Perform automatic correction initial setting OFF Do not perform automatic correction 5 3 4 2 Stream Reading Position Shift 0019 9722 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF When dust is...

Page 147: ...UNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Open the ADF upper cover 1 F 5 12 2 While pushing the claw 1 remove the ADF upper front cover 2 F 5 13 3 Open the ADF tray 1 to the position indicated in the figure below Using a flat blade screwdriver press the hook 2 in the direction of the arrow A and release the claw 3 to remove the ADF tray in the direction of the arrow B F 5 14...

Page 148: ...binding 2 3 2 1 1 2 4 3 1 Points to note at work Be sure not to close the ADF unit reader unit hastily If closing the ADF unit reader unit hastily the impact can cause damage Also be careful not to get your hands caught between the ADF unit reader unit and the host machine Points to Note When Removing the Hinge Stopper When removing both the left and right hinge stoppers the ADF the reader unit cl...

Page 149: ...0021 0346 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF After replacing the reader unit execute automatic detection of the CCD read ing position at ADF stream reading in the following service mode COPIER FUNCTION INSTALL STRD POS Operation Adjust the reading position by moving the scanner in increments of 0 1 mm Time When the lamp is turned on Adjustment ti...

Page 150: ...sition at ADF stream reading in the following service mode COPIER FUNCTION INSTALL STRD POS Operation Adjust the reading position by moving the scanner in increments of 0 1 mm Time When the lamp is turned on Adjustment time 10 seconds When the lamp is not turned on Lamp adjustment time 10 to 30 seconds Adjustment time 10 seconds MEMO The CCD unit in the reader unit cannot be replaced in the field ...

Page 151: ...Chapter 6 Original Feeding System ...

Page 152: ......

Page 153: ... Feed Unit 6 8 6 4 2 1 Removing the ADF Pickup Feed Unit 6 8 6 4 3 Pick up Roller 6 10 6 4 3 1 Removing the ADF Pickup Roller 6 10 6 4 4 Separation Roller 6 11 6 4 4 1 Removing the ADF Separation Roller 6 11 6 4 5 Pick up Motor 6 12 6 4 5 1 Before Removing the ADF Pickup Motor 6 12 6 4 5 2 Removing the ADF Pickup Motor 6 12 6 4 6 Pick up Solenoid 6 13 6 4 6 1 Before Removing the ADF Pickup Solenoi...

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Page 155: ...er and the ADF separation pad 4 The document is transported to the reading glass surface by the ADF feed roller The ADF paper trailing edge sensor SR719 detects the leading edge of the document 5 While being transported by the ADF feed roller the document is read by the CCD unit 6 The document is delivered on the ADF delivery tray by the ADF delivery roller A 2 sided original with its first side r...

Page 156: ...he ADF rollers are driven by the ADF pickup motor F 6 3 ADF paper trailing edge signal ADF paper signal ADF pickup motor control signal ADF delivery solenoid signal Main controller PCB ADF relay PCB M13 SR718 SL5016 SR719 ...

Page 157: ...he lead edge of the document reaches the ADF feed roller the feed speed becomes approximately 1 2 times which is the same as the reading speed If no stop request is sent from the main controller when the lead edge of the document reaches in front of the reading position reading operation starts F 6 5 4 When reading is completed the document is delivered to the ADF delivery tray by the ADF delivery...

Page 158: ...ading a double sided document is the same as that of reading a single sided document until the step where the lead edge of the document reaches the ADF paper trailing edge sensor The following shows the operational sequence afterwards 1 When the ADF paper trailing edge sensor detects the lead edge of the document the ADF pickup motor stops and then the ADF pickup roller moves up When the ADF picku...

Page 159: ...d 5 When a specified period of time time until the trailing edge of the document passes through the ADF delivery roller elapses after the trailing edge of the doc ument passes through the ADF paper trailing edge sensor the ADF pickup motor stops In the case of double sided document reading the ADF pickup roller has already moved up to a specified position F 6 12 6 2 2 Document Size Detection 0019 ...

Page 160: ...aper trailing edge sensor in 1 sided multiple jobs Yes The leading edge of paper does not reach the ADF paper trailing edge sensor within 1 2 sec after reverse operation starts in 2 sided job Yes 0002H Residual jam The trailing edge of paper does not passes through the ADF paper trailing edge sensor within 3 4 sec after the leading edge of paper reaches the ADF paper trailing edge sensor in 1 side...

Page 161: ...he ADF upper front cover 2 F 6 14 3 Open the ADF tray 1 to the position indicated in the figure below Using a flat blade screwdriver press the hook 2 in the direction of the arrow A and release the claw 3 to remove the ADF tray in the direction of the arrow B F 6 15 4 Open the ADF tray 1 to the position indicated in the figure below to re move it upward F 6 16 5 Remove the ADF upper rear cover 1 1...

Page 162: ...e ADF unit execute automatic detection of the CCD read ing position at ADF stream reading in the following service mode COPIER FUNCTION INSTALL STRD POS Operation Adjust the reading position by moving the scanner in increments of 0 1 mm Time When the lamp is turned on Adjustment time 10 seconds When the lamp is not turned on Lamp adjustment time 10 to 30 seconds Adjustment time 10 seconds 6 4 2 Pi...

Page 163: ...ated in the figure below Using a flat blade screwdriver press the hook 2 in the direction of the arrow A and release the claw 3 to remove the ADF tray in the direction of the arrow B F 6 24 4 Open the ADF tray 1 to the position indicated in the figure below to re move it upward F 6 25 5 Remove the ADF upper rear cover 1 1 screw 2 1 boss 3 1 2 2 1 1 2 A B 2 3 3 1 ...

Page 164: ...ire saddle 4 F 6 28 8 Remove the ADF pickup feed unit 1 4 screws 2 F 6 29 6 4 3 Pick up Roller 6 4 3 1 Removing the ADF Pickup Roller 0018 9174 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Open the ADF upper cover 1 F 6 30 2 Remove the ADF pickup roller unit 1 3 2 1 1 2 4 3 1 1 2 2 2 2 1 ...

Page 165: ... 0019 5919 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Open the ADF upper cover 1 F 6 33 2 While pressing the shaft retainer 1 release the 2 shafts 2 and remove the ADF upper cover 3 F 6 34 3 Release the claw 1 to remove the gear 2 F 6 35 4 Remove the 4 grip rings 1 the bushing 2 and the bushing 3 1 2 1 1 3 1 1 2 2 1 2 ...

Page 166: ...e ADF separation roller 1 F 6 40 6 4 5 Pick up Motor 6 4 5 1 Before Removing the ADF Pickup Motor 0018 9069 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Remove the ADF pickup feed unit page 6 8 Reference Removing the ADF Pickup Feed Unit 6 4 5 2 Removing the ADF Pickup Motor 0018 9071 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color ima...

Page 167: ...d 6 4 6 1 Before Removing the ADF Pickup Solenoid 0018 9066 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Remove the ADF pickup feed unit page 6 8 Reference Removing the ADF Pickup Feed Unit 6 4 6 2 Removing the ADF Pickup Solenoid 0018 9067 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Remove the grip ring 1 and...

Page 168: ...R C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Open the ADF upper cover 1 F 6 49 2 Open the inner guide 1 F 6 50 3 Remove the 2 screws 1 4 Push the 2 claws 2 in the direction of the arrow A to remove the ADF separation claw cover 3 F 6 51 5 Close the inner guide 1 F 6 52 6 Remove the spring 1 1 2 2 1 2 3 1 Be careful not to lose the removed spring 1 1 2 3 1 1 ...

Page 169: ...6 6 15 F 6 53 7 Open the inner guide 1 F 6 54 8 Remove the ADF separation pad unit 1 F 6 55 9 Remove the separation pad fixing pin 1 and the sheet 2 and then re move the ADF separation pad 3 F 6 56 1 1 1 1 2 3 ...

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Page 171: ...Chapter 7 Laser Exposure ...

Page 172: ......

Page 173: ... 7 7 2 4 Laser Light Intensity Control 7 7 7 2 5 Laser Light Intensity Control 7 7 7 2 6 Image Masking Control 7 7 7 2 7 Failure Detection 7 7 7 3 Controlling the Laser Scanner Motor 7 8 7 3 1 Overview 7 8 7 3 2 Failure Detection 7 8 7 4 Parts Replacement Procedure 7 9 7 4 1 Laser Scanner Unit 7 9 7 4 1 1 Before Removing the Laser Scanner Unit 7 9 7 4 1 2 Removing the Laser Scanner Unit 7 9 ...

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Page 175: ...are two two colors of laser diodes for one laser driver PCB The laser beams of two colors emitted from the laser diode are reflected by one polygon mirror In this machine the process speed varies according to the print mode The rotational speed of the scanner motor and the laser light intensity are switched according to the process speed F 7 1 SCNM1ACC SCNM1DEC SCNM2ACC SCNM2DEC LDCTRL VIDEO LDCTR...

Page 176: ...eo signals and the laser beam is radiated 6 The laser beams are reflected by the polygon mirror rotating at the constant speed and reach the photosensitive drum via the focusing lens and the reflection mirror The focusing lens corrects the route of the laser beam to maintain the constant scanning speed on the photosensitive drum 7 When the photosensitive drum rotates at constant speed and the lase...

Page 177: ... two colors of laser diodes for one laser driver PCB The laser beams of two colors emitted from the laser diode are reflected by one polygon mirror In this machine the process speed varies according to the print mode The rotational speed of the scanner motor and the laser light intensity are switched according to the process speed F 7 2 SCNM1ACC SCNM1DEC SCNM2ACC SCNM2DEC LDCTRL VIDEO LDCTRL VIDEO...

Page 178: ...eo signals and the laser beam is radiated 6 The laser beams are reflected by the polygon mirror rotating at the constant speed and reach the photosensitive drum via the focusing lens and the reflection mirror The focusing lens corrects the route of the laser beam to maintain the constant scanning speed on the photosensitive drum 7 When the photosensitive drum rotates at constant speed and the lase...

Page 179: ...h laser driver IC IC1 IC2 video signals VDO VDO for the image formation laser control signals CTRL 0 to 2 for switching the operational mode of the laser driver circuit laser light intensity switch signal LDPWRH for switching the laser light intensity The laser driver IC controls the laser according to the combination of the laser control signals 5V DC controller PCB Laser driver PCB Cyan laser dr...

Page 180: ... driver IC IC1 IC2 video signals VDO VDO for the image formation laser control signals CTRL 0 to 2 for switching the operational mode of the laser driver circuit laser light intensity switch signal LD_PWM for switching the laser light intensity The laser driver IC controls the laser according to the combination of the laser control signals 5V DC controller PCB Laser driver PCB Cyan laser driver ci...

Page 181: ...n if the video signals are sent because it is forcedly OFF in LD forced Off mode The timing to start the image masking control depends on the paper size information that DC controller receives from the main controller There is no cassette paper size detection function in this equipment F 7 5 The colored area indicates the area where an image can be scanned by the laser beam The times T1 T2 T3 T4 a...

Page 182: ...f the scanner motor by sending the scanner motor acceleration signal SCNMACC or the scanner motor deceleration signal SCNMDEC to the scanner motor driver based on the detected rotational speed 7 3 2 Failure Detection 0019 5011 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF In the DC controller the fault in the scanner motor is detected The CPU IC1001 monitor...

Page 183: ... Controller Box page 11 16 Reference Removing the Controller Box 7 Remove the Off Hook PCB only of the machine with FAX page 11 27 Reference Removing the Off Hook PCB 8 Remove the DC Controller PCB page 11 24 Reference Removing the DC Controller PCB 9 Remove the Laser Scanner Cover page 11 17 Reference Removing the Laser Scanner Cover 7 4 1 2 Removing the Laser Scanner Unit 0018 9193 imageRUNNER C...

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Page 185: ...Chapter 8 Image Formation ...

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Page 187: ...ngagement Control 8 21 8 5 Parts Replacement Procedure 8 25 8 5 1 Drum Motor 8 25 8 5 1 1 Before Removing the Drum Motor 8 25 8 5 1 2 Removing the Drum Motor 8 25 8 5 2 Main Drive Unit 8 25 8 5 2 1 Before Removing the Main Drive Unit 8 25 8 5 2 2 Removing the Main Drive Unit 8 25 8 5 2 3 Point to Note When Installing the Main Drive Unit 8 27 8 5 3 Developing Estrangement Solenoid 8 29 8 5 3 1 Befo...

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Page 189: ...ived from the main controller At the same time it controls the high voltage power PCB makes toner adhere to the electrostatic latent image and then transfers it on paper A memory tag which saves cartridge data is built in the toner cartridge for each color The DC controller detects the use condition of the toner cartridge by reading writing the memory tag F 8 1 Video data Cartridge data ATT TR DEV...

Page 190: ...3 Transfer block To transfer toner on the photosensitive drum to paper Step 5 Attraction Step 6 Transfer Step 7 Drum separation Step 8 ETB separation 4 Fixing block To fix toner on paper Step 9 Fixing 5 Cleaning block To remove the residual toner on the photosensitive drum Step 10 Drum cleaning F 8 2 C Photosensitive drum Cleaning 10 Drum cleaning Electrostatic latent image formation 2 Primary cha...

Page 191: ...evenness F 8 3 Step 2 Primary charging As a preparation for the latent image formation the surface of the photosensitive drum is changed with a uniform negative potential The machine charges the photosensitive drum with negative charge directly from the primary charging roller which is interlocked with the drum The primary charging roller is made of a conductive rubber and a negative DC bias is ap...

Page 192: ...hotosensitive drum the toner is separated from the developing cylinder at the area where the photosensitive drum is engaged with the developing cylinder and is adhered to the light area of the photosensitive drum This makes the electrostatic latent image on the photosensitive drum visible Since the potential in the dark area on the photosensitive drum is lower than the potential on the developing ...

Page 193: ...he order of M C Y and Bk F 8 8 Step 7 Drum separation The paper is separated from the photosensitive drum by its own elastic force curvature separation There is also a static charge eliminator at the downstream of the transfer roller It decreases the static charge on the ETB to stabilize paper feed operation F 8 9 Step 8 ETB separation The paper is separated from the ETB by the elasticity of paper...

Page 194: ...amic heater with lower heat which warms up quickly The feature of this heater is that the wait time is short and thus energy saving is realized F 8 11 8 1 7 Cleaning Block 0019 5018 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF In this block the residual toner on the photosensitive drum is removed When transfer is performed a part of the toner image on the ...

Page 195: ...ection quick correction or copy image correction Timing of execution of each control T 8 1 Executed when 120 sheets are printed after the initial implementation Executed when 500 sheets are printed after the 2nd implementation Executed when 1000 sheets are printed after the 3rd implementation Executed when 1000 sheets are printed thereafter No Execution timing Operation time Environmental change c...

Page 196: ...er cartridge When a specified period of time elapses after the execution of this control When a specified number of prints are completed after the execution of the previous job or after the replacement of the toner cartridge When a specified level of environmental change temperature humidity has been made after the execution of this control When the DC controller received the execution command fro...

Page 197: ... the light emitter LED and light receiver PD 3 The light emitted from the light emitter is reflected at the pattern image for image gradation correction and received at the light receiver of the color displacement density sensor The intensity of the reflected light varies depending on the toner density 4 The color displacement density sensor converts the received light into a voltage and sends it ...

Page 198: ...is is to measure the density of halftone patch accurately The timing is determined with using the pattern printed at step 2 ETB 2nd round 4 Pattern for density condition Halftone patch of Bk Y C M is printed on the left side only Measures the density condition of each color The timing is determined with using the pattern printed at step 2 5 Pattern for turn on density detection Halftone patch of B...

Page 199: ...main controller Explanation of operation 1 The DC controller forms a pair of pattern images for color displacement correction one is on the left side and the other is on the right side with four colors on the ETB 2 The DC controller sends a color displacement density LED drive signal so that the light emitter LED of the color displacement density sensor emits light The color displacement density s...

Page 200: ...nt Printed in black Bk only on the left side and in order of yellow Y cyan C and magenta M on the right side This is for the comparison of each color registration based on the black position F 8 17 Error Codes E020 Warning color displacement density sensor abnormality When light could not be received by the light receiver the machine sets an initial value for the color displacement corrective valu...

Page 201: ...from the auto gradation correction F 8 18 Item Description Number of test pattern sheet Type of test pattern Full Correction PASCAL This correction outputs a test pattern and the reader scans its gradation density to adjust the gradation 2 1st sheet T MIC 2nd sheet high low screen rulings Quick Correction This correction adjusts the gradation by means of D half control instead of outputting a test...

Page 202: ...tes the following four controls Memory tag control Toner cartridge detection New toner cartridge detection Developing cylinder engagement disengagement control M SL DC controller PCB Fixing motor control signal Drum motor drive signal Memory controller PCB Developing disengagement cam Cartridge data Developing disengagement signal Toner level signal Developing disengagement sensor New cartridge se...

Page 203: ... 3 3 Memory Tag Control 0019 5024 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF The DC controller detects the use condition of the toner cartridge by reading writing data saved in the memory tag When the machine is placed in the following condition the DC controller determines that it is a communication error of the memory tag and notifies the main controll...

Page 204: ...lled When the power is turned ON without removing the protection material the new cartridge sensor flag is pressed by the protection material so a new cartridge sensor SR716 detects the presence of the protection material In this condition the machine determines that the protection material is not removed from the toner car tridge stops the operation and then displays a message prompting an operat...

Page 205: ...SR711 YMC SR712 based on the direction of the developing disengagement cam F 8 23 MEMO The machine uses a contact development method in which the developing cylinder is engaged with the photosensitive drum At color printing developing cylinders of all colors are engaged with the photosensitive drum but at monochrome printing only the black color developing cylinder is engaged with it By disengagin...

Page 206: ...rum and transfer roller of each color After the toner is transferred the paper is separated from the ETB by the ETB feed roller Especially at the time of color printing high accuracy is requested for paper feeding by the ETB because one image is formed with four color toners overlapped The ETB is also used for image stabilization control When image gradation corrective control or color displacemen...

Page 207: ...bias to each roller based on the measured voltage of each roller The DC controller sends a constant current to the transfer roller Bk and attraction roller when starting print operation and measures the voltage at that point Based on the measured voltage it extracts the optimum transfer and attraction biases In the subsequent print operation the optimum transfer and attraction biases are applied t...

Page 208: ...ed Negative charged toner and positive charged toner remain on the ETB When ETB cleaning starts the DC controller sets the potential of the photosensitive drums for magenta M and yellow Y to 0 using the bias of the primary charging roller The photosensitive drums for cyan C and black Bk are changed negative For the transfer roller for each color a positive or negative DC bias is applied as shown i...

Page 209: ...nsparency Only the black color cylinder is engaged Only the black color cylinder is engaged Others All color cylinders are engaged Power off standby All color cylinders are disengaged All color cylinders are disengaged MEMO The photosensitive drum consumption is affected by the drum rotation time At monochrome printing of plain paper or transparency the photosensitive drums of Y M and C are diseng...

Page 210: ... transfer roller holder follows the operation of the transfer roller disengagement slider When the transfer roller disengagement slider moves up and down the pin moves along the slope and the transfer roller is engaged with or disengaged from the transfer roller F 8 28 SL5011 M5 Bk toner cartridge DC controller PCB ETB motor drive signal ETB disengagement solenoid drive signal Y toner cartridge C ...

Page 211: ...isengagement slider is placed at the downward position the yellow Y transfer roller holder moves to the highest position along the slope 1 so the transfer roller is disengaged from the ETB The same applies to cyan C and magenta M The black Bk transfer holder stays at the lowest position because the transfer roller disengagement slider has no slope As a result the transfer roller is engaged with th...

Page 212: ...ects the engagement disengagement condition of the transfer rollers based on the measurement result If the change of engagement disengagement could not be confirmed when the engagement disengagement condition of the transfer rollers was detected again after the transfer roller disengagement slider was moved the DC controller measures the voltage of the transfer rollers again retry control Error Co...

Page 213: ...he Main Drive Unit 0020 5295 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Remove the ETB unit page 8 30 Reference Removing the ETB Unit 2 Remove the toner cartridge 3 Remove the rear cover unit page 11 12 Reference Removing the Rear Cover Unit 4 Remove the right cover page 11 12 Reference Removing the Right Cover 5 Remove the drum motor page 8 25 Referen...

Page 214: ...on of the arrow B F 8 37 5 Slide the cable guide 1 to remove 1 claw 2 F 8 38 6 Slide the cable guide 1 to remove 1 claw 2 F 8 39 7 Free the cable from the cable guide 1 F 8 40 8 Remove the cable guide 1 1 claw 2 F 8 41 9 Remove the link 1 from the shaft 2 F 8 42 10 Fit the link 1 with the cutoff of the shaft 2 to remove the link F 8 43 11 Free the cable from the cable guide 1 2 2 1 1 2 1 3 2 B A ...

Page 215: ...the teeth of the gears 5 and 6 so that the holes 3 of the gears will lie right next to each other 3 Interlock the teeth of the gears 6 and 7 so that the holes 4 of the gears will lie right next to each other F 8 49 4 Interlock the teeth of the gears 3 and 4 so that the holes 1 of the gears will lie right next to each other 5 Interlock the teeth of the gears 4 and 5 so that the holes 2 of the gears...

Page 216: ...he 3 positioning parts 1 and install the main drive unit 2 with parallel to the side of the host machine 4 screws 3 F 8 55 6 Confirm that the gear positions are properly aligned by checking from the 2 windows 1 F 8 56 Alignment is adjusted properly if the elongate holes of the gears 1 and 2 and the plate 3 are aligned in a straight line as shown in the figure below F 8 57 7 Install the plate 1 3 s...

Page 217: ...age Solenoid 0019 6129 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Remove the claw 2 to move the cable guide 1 toward the left F 8 59 2 Remove the plate 1 3 screws 2 F 8 60 3 Disconnect the 2 connectors 1 and free the harness 4 from the harness guide 2 and the wire saddle 3 F 8 61 4 Remove the developing disengage drive unit 1 3 screws 2 F 8 62 5 Remove...

Page 218: ...f the host machine need to be aligned interlocked Tighten the 2 screws 1 to the developing disengage drive unit 3 and tighten the screw 2 halfway to confirm the alignment of the gear 4 and the gear 5 F 8 67 Confirming the alignment of the gear 4 There is a small toothed gear 3 in the developing disengage drive unit 1 Make sure that the small toothed gear is aligned with the elongate hole 2 home po...

Page 219: ... 1 3 screws 2 5 claws 3 Points to Note At Handling Be careful not to touch the surface of the ETB belt or damage it Dirts or small cuts on the belt may cause image faults 1 1 1 2 When closing the front cover with the ETB unit removed and then and opening it the drawer connector 1 faces upward The drawer connector facing upward may cause the following symptoms and therefore be sure to put down the ...

Page 220: ... C1030 Color imageRUNNER C1030iF 1 Remove the ETB unit page 8 30 Reference Removing the ETB Unit 8 5 6 2 Removing the ETB Disengage Solenoid 0019 5803 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Remove the duplex delivery assembly 1 4 screws 2 F 8 77 2 Remove the ETB right cover 1 3 screws 2 5 claws 3 F 8 78 F 8 79 F 8 80 3 Remove the ETB disengage sole...

Page 221: ...imageRUNNER C1022i 1 Remove the ETB unit page 8 30 Reference Removing the ETB Unit 8 5 7 2 Removing the Color Displacement Density Sensor 0019 5790 imageRUNNER C1022 imageRUNNER C1022i 1 Remove the duplex delivery assembly 1 2 screws 2 F 8 82 2 Remove the cover 1 and the stay 2 1 screw 3 F 8 83 3 Remove the color displacement density sensor 1 1 claw 2 F 8 84 ...

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Page 223: ...Chapter 9 Pickup and Feed System ...

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Page 225: ...9 15 9 3 4 1 Wrapping JAM 9 15 9 3 4 2 Residual JAM 9 15 9 3 4 3 Door Open JAM 9 15 9 3 4 4 Automatic Delivery Function 9 15 9 4 Duplex Feeding 9 16 9 4 1 Overview 9 16 9 4 2 Duplexing Feed Control 9 17 9 4 3 Duplexing Pickup Operation 9 20 9 5 Parts Replacement Procedure 9 21 9 5 1 Pickup Feed Unit 9 21 9 5 1 1 Before Removing the Pickup Feed Unit 9 21 9 5 1 2 Removing the Pickup Feed Unit 9 21 9...

Page 226: ...ion Pad 9 28 9 5 9 Duplexing Feed Motor 9 29 9 5 9 1 Before Removing the Duplex Feed Motor 9 29 9 5 9 2 Removing the Duplex Feed Motor 9 29 9 5 10 Reverse Unit 9 29 9 5 10 1 Before Removing the Reversal Unit 9 29 9 5 10 2 Removing the Reversal Unit 9 29 9 5 11 Reverse Motor 9 31 9 5 11 1 Before Removing the Reversal Motor 9 31 9 5 11 2 Removing the Reversal Motor 9 31 9 5 12 Reverse Solenoid 9 31 ...

Page 227: ...sette pickup solenoid SL5013 Manual pickup solenoid SL5017 Duplexing solenoid M5 SL5013 M6 M1 DC controller PCB Fixing pressure roller Fixing sleeve Fixing delivery roller Bk toner cartridge Y toner cartridge M toner cartridge C toner cartridge Registration roller Registration shutter Cassette pickup roller Manual feed pickup roller ETB unit M7 M8 M9 Reverse roller SL5012 Cassette pickup solenoid ...

Page 228: ...d to feed paper for printing of the second page during duplexing printing the machine controls the duplexing solenoid SL5017 and uses the registration sensor SR710 F 9 2 SR706 Reverse sensor SR707 Manual feed paper sensor SR708 Pre registration sensor SR709 Cassette paper sensor SR710 Registration sensor SR713 Delivery paper full level sensor SR714 Paper displacement sensor SR715 Delivery sensor R...

Page 229: ...ed assembly T 9 1 F 9 3 SR708 pre registration sensor Timing Single sided printing Duplex printing Timing of increasing the speed After the trailing edge of the paper passes through the fixing delivery roller After the trailing edge of the paper passes through the fixing delivery roller Timing of decreasing the speed After the trailing edge of the paper passes through the holding roller 2 When the...

Page 230: ...and 5 times faster for B W at Duplex Feed Assembly T 9 2 F 9 4 SR708 pre registration sensor Timing Single sided printing Duplex printing Timing of increasing the speed After the trailing edge of the paper passes through the fixing delivery roller After the trailing edge of the paper passes through the fixing delivery roller Timing of decreasing the speed After the trailing edge of the paper passe...

Page 231: ...pickup operation 1 The main controller sends a print command to the DC controller 2 The DC controller drives the pickup motor M4 3 The DC controller turns ON the cassette pickup solenoid SL5012 When the drive is sent from the pickup motor the cassette pickup roller rotates In this condition double fed paper is removed by using the mechanism of oblique surface separation and the separation pad and ...

Page 232: ... feed pickup operation 1 The main controller sends a print command to the DC controller 2 The DC controller drives the pickup motor M4 3 The DC controller turns ON the manual feed pickup solenoid SL5013 When the drive is sent from the pickup motor the manual feed pickup roller rotates In this condition double fed paper is removed by the separation pad and the paper is fed one by one 4 The paper is...

Page 233: ...d because the paper path is obstructed by the registration shutter Since the registration shutter is pressed by springs the registration shutter does not move only with the power of the sheet trying to move ahead When the paper is warped the stiffness of the paper is applied in addition to the power of trying to move ahead which increases the power of lifting up the registration shutter 3 When the...

Page 234: ...aller than the specified paper width or whether the paper is displaced to the left side of the feed path Whether the paper width is smaller than the specified paper width or whether the paper is displaced to the right side of the feed path can be detected by the fixing sub thermistor TH2 because an abnormal temperature increase occurs at the left edge of the fixing sleeve F 9 8 Different throughpu...

Page 235: ...efore an abnormal temperature increase occurs at the edge of the fixing sleeve To prevent an abnormal temperature increase the machine increases an interval between sheets when the paper is fed displaced to one side and promotes a tem perature decrease between sheets The machine uses the paper displacement sensor SR714 located at the right side of the registration shutter in order to detect the pa...

Page 236: ...ot displaced The paper is displaced to the right side Paper displacement detection sensor SR714 No paper detection is performed Paper detection is performed Fixing sub thermistor TH2 Lower than the specified temperature Higher than the specified temperature Lower than the specified temperature Higher than the specified temperature Throughput down control Instantly executed the lowest value Execute...

Page 237: ...ped the paper loop flag is pressed up and the paper loop sensor SR6001 is turned ON In this case the DC controller increases the rotational speed of the fixing motor When the paper loop sensor is turned OFF the DC controller determines that the level of paper warp is small and decreases the rotational speed of the fixing motor F 9 10 MEMO If there are appropriate distance between the transfer unit...

Page 238: ...delivered from the fixing unit 2 When a certain period of time elapses after the fixing delivery sensor SR6005 detects the lead edge of the paper the duplexing feed motor M10 and the reverse motor M11 rotate forward The paper moves to the reverse assembly while pressing up the self weight flapper F 9 11 3 When a certain period of time elapses after the reverse sensor SR706 detects the lead edge of...

Page 239: ...assembly is closed Whether or not the paper has been delivered to the delivery tray is detected by the delivery sensor SR715 When the paper in the delivery tray reaches the full level the delivery paper full level flag comes into contact with the paper and the full level is detected by the delivery paper full level sensor SR713 F 9 13 M11 SR715 SR713 Delivery roller Delivery full level flag ...

Page 240: ...tandby at the duplexing re pickup position 9 3 2 4 Duplexing Reverse Unit Delay JAM 0019 5038 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF The machine determines that the duplexing reverse unit delay jam has occurred when the reverse sensor SR706 does not detect the absence of paper in the period from the start of duplexing reverse to the detection of the ...

Page 241: ...ccur The machine determines that the wrapping jam has occurred when the fixing delivery sensor SR6005 detects the absence of paper before the time equivalent to the paper length detected by the registration sensor SR710 minus 50 mm approximately 1 9 seconds elapses after the sensor detects the lead edge of the paper 9 3 4 2 Residual JAM 0019 5042 imageRUNNER C1022 imageRUNNER C1022i Color imageRUN...

Page 242: ...aper skew and the position to start writing an image in the main scanning direction for the second side F 9 14 The reverse driver PCB controls the operational sequence of the reverse assembly and duplexing feed assembly using an 8 bit CPU IC801 The reverse driver PCB performs serial communication with the DC controller It drives each load according to the signal sent from the DC controller F 9 15 ...

Page 243: ...he paper it sends a signal to the DC controller The reverse driver PCB detects whether the paper has been transported to the pickup position or not by monitoring the signal F 9 16 M10 Duplexing feed motor SR708 Pre registration sensor M11 Reverse motor SR710 Registration sensor SL5017 Duplexing solenoid SR713 Delivery paper full level sensor SR706 Reverse sensor SR715 Delivery sensor Reverse drive...

Page 244: ...mbly while pressing up the self weight flapper F 9 17 3 When a specified period of time elapses after the reverse sensor SR706 detects the lead edge of the paper the reverse motor M11 stops This specified period of time varies depending on the paper length The paper which passed through the reverse roller before the reverse motor stops is temporarily stored at the back of the machine 4 The reverse...

Page 245: ... sensor SR708 detects the lead edge of the paper the duplexing feed motor stops This specified period of time varies depending on the paper length The paper stops at the re pickup position 8 The main controller sends the print command for the second side to the DC controller 9 The DC controller drives the pickup motor M4 at the timing when duplexing re pickup can be performed The paper skew is cor...

Page 246: ...operation of two sheets at once Alternating complex mode Duplexing print operation in the condition where three sheets remain in the machine T 9 11 Each duplexing print operation can be specified by the main controller However duplexing print operation cannot be specified for the cases other than the printable paper size A4 LTR and legal and the specified print mode Plain paper Thick paper 1 Gloss...

Page 247: ...ence Removing the Left Cov er 4 Remove the right cover page 11 12 Reference Removing the Right Cover 5 Remove the Front Cover Unit page 11 10 Reference Removing the Front Cover Unit 6 Remove the Toner Cartridge 9 5 1 2 Removing the Pickup Feed Unit 0019 5824 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Remove the cover 1 1 screw 2 F 9 21 2 Remove the 2 p...

Page 248: ...sette Pickup Roller 0020 1875 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Remove the ETB unit page 8 30 Reference Removing the ETB Unit 9 5 2 2 Removing the Cassette Pickup Roller 0018 9207 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Open the cover 1 F 9 28 2 Remove the cassette pickup roller 1 2 claws 2 1 3 ...

Page 249: ...Remove the right cover page 11 12 Reference Removing the Right Cover 9 5 3 2 Removing the Pickup Motor 0019 5829 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Open the front cover 1 F 9 30 2 Remove the link 1 from the shaft 2 F 9 31 3 Fit the link 1 with the cutoff of the shaft 2 to remove the link F 9 32 4 Free the cable from the cable guide 1 F 9 33 5 D...

Page 250: ... 5 Remove the left cover page 11 14 Reference Removing the Left Cov er 6 Remove the right cover page 11 12 Reference Removing the Right Cover 7 Remove the Control Panel Unit page 11 22 Reference Removing the Control Panel Unit 8 Remove the Front Upper Cover 1 page 11 11 Reference Removing Front Upper Cover 1 9 Remove the Front Cover Unit page 11 10 Reference Removing the Front Cover Unit 10 Remove...

Page 251: ...s 3 F 9 45 8 Remove the rod 1 1 claw 2 F 9 46 9 Fit the rod 1 with the cutoff of the shaft 2 to remove the rod F 9 47 10 Remove the holder 1 2 screws 2 F 9 48 11 Remove the plate 1 1 screw 2 F 9 49 12 Remove the 4 screws 1 F 9 50 13 Put the right side of the host machine downward to slide the bottom plate 1 for about 30mm from the pickup drive unit 2 ...

Page 252: ...ual Feed Pickup Solenoid 0018 9308 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Remove the ETB unit page 8 30 Reference Removing the ETB Unit 2 Remove the fixing assembly page 10 8 Reference Removing the Fix ing Assembly 3 Remove the rear cover unit page 11 12 Reference Removing the Rear Cover Unit 4 Remove the ADF Unit Reader Unit page 5 9 Reference Rem...

Page 253: ...right hinge 1 1 screw 2 F 9 58 4 Fit the link 1 with the cutoff of the shaft 2 to remove the link F 9 59 5 Free the cable from the cable guide 1 F 9 60 6 Disconnect the 3 connectors 1 F 9 61 7 Remove the cable guide 1 1 screw 2 2 claws 3 F 9 62 8 Remove the rod 1 1 claw 2 F 9 63 1 2 ...

Page 254: ...ews 2 F 9 69 15 Remove the plate 1 4 screws 2 F 9 70 16 Remove the manual feed pickup solenoid 1 1 screw 2 F 9 71 9 5 8 Manual Separation Roller 9 5 8 1 Before Removing the Manual Feed Separation Pad 0018 9210 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Remove the ETB unit page 8 30 Reference Removing the ETB Unit 9 5 8 2 Removing the Manual Feed Separa...

Page 255: ...embly 3 Remove the rear cover unit page 11 12 Reference Removing the Rear Cover Unit 4 Remove the ADF Unit Reader Unit page 5 9 Reference Removing the ADF Unit Reader Unit 5 Remove the left cover page 11 14 Reference Removing the Left Cov er 6 Remove the right cover page 11 12 Reference Removing the Right Cover 7 Remove the Upper Frame Unit page 11 20 Reference Removing the Upper Frame Unit 9 5 10...

Page 256: ...Note at Installation Before installing the reverse unit 1 to the host machine be sure to align the gear unit 2 with the coupling 3 of the reverse unit The gear unit 2 is easily detached from the coupling 3 So be sure to keep pushing the gear unit 2 when installing the reverse unit 1 to the host machine 3 3 4 4 3 3 4 4 1 2 ...

Page 257: ...030iF 1 Remove the belt 2 from the motor gear 1 F 9 77 2 Remove the reversal motor 1 2 screws 2 F 9 78 9 5 12 Reverse Solenoid 9 5 12 1 Before Removing the Reversal Solenoid 0019 5832 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Remove the ETB unit page 8 30 Reference Removing the ETB Unit 2 Remove the fixing assembly page 10 8 Reference Removing the Fix...

Page 258: ...connector 1 and free the harness 2 from the guide 3 3 Remove the reversal solenoid unit 4 1 screw 5 1 solenoid pin 6 1 solenoid arm 7 F 9 80 4 Remove the reversal solenoid 2 from the fixing plate 1 1 screw 3 F 9 81 1 2 2 1 2 3 5 6 7 4 1 2 3 ...

Page 259: ...Chapter 10 Fixing System ...

Page 260: ......

Page 261: ...g releasing Control 10 5 10 3 Protection Function 10 7 10 3 1 Overview 10 7 10 3 2 Failure Detection 10 7 10 4 Parts Replacement Procedure 10 8 10 4 1 Fixing Unit 10 8 10 4 1 1 Removing the Fixing Assembly 10 8 10 4 2 Fixing Sleeve Unit 10 8 10 4 2 1 Before Removing the Fixing Sleeve Unit 10 8 10 4 2 2 Removing the Fixing Sleeve Unit 10 8 10 4 3 Fixing Drive Unit 10 12 10 4 3 1 Before Removing the...

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Page 263: ...thermistor TH1 contact type thermistor for detecting the fixing sleeve temperature that is located at the center inside the fixing sleeve Fixing sub thermistor TH2 contact type thermistor for detecting the fixing heater temperature that is located at the left edge of the fixing heater Fixing thermal switch TP1A Non contact type thermal switch for preventing the fixing heater from overheating that ...

Page 264: ...e grease inside the fixing sleeve by heating the fixing heater before the fixing motor drives and to lubricate the sleeve in order to prevent the fixing sleeve from being damaged Fixing sub thermistor TH2 is used to detect the temperature Start up temperature control CPU heats the fixing heater to the start up temperature in order to warm the fixing assembly up to the required temperature for fixi...

Page 265: ...throughput down control step by step according to the detected temperature by the fixing sub thermistor When the detected temperature is 250 deg C or higher the controller extends the pickup interval by keeping the paper feed speed to lower the throughput The sheet interval gets longer the fixing sleeve temperature becomes lower Firstly 1st additional interval is added to the default pickup interv...

Page 266: ...try of sleep mode Slightly pressurized condition The fixing film is pushed slightly by the pressure roller This condition is called at printing envelope F 10 3 The pressuring releasing status of the fixing sleeve is identified by ON OFF status of the fixing pressure release sensor SR705 and the rotation period of the fixing motor M1 MEMO If pulling out jam paper with fixing sleeve pressured the fi...

Page 267: ... mode Slightly pressurized condition The fixing sleeve is pushed slightly by the pressure roller This condition is called at printing envelope F 10 4 The pressuring releasing status of the fixing sleeve is identified by ON OFF status of the fixing pressure release sensor SR705 and the rotation period of the fixing motor M1 MEMO If pulling out jam paper with fixing sleeve pressured the fixing sleev...

Page 268: ...Chapter 10 10 6 ...

Page 269: ...r during wait period If the fixing assembly does not enter ready within 40 seconds from energization to the fixing heater at print operation start Abnormal low temperature of fixing main thermistor If any of the followings is detected CPU determines the abnormal low temperature of the fixing main thermistor If the detected temperature of the fixing main thermistor is kept below 40 C for 4 seconds ...

Page 270: ...imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Remove the fixing assembly page 10 8 Reference Removing the Fix ing Assembly 10 4 2 2 Removing the Fixing Sleeve Unit 0019 5850 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Turn the gear 1 in the direction of the arrow to the position 2 Points to Note At Operation When removing the fi...

Page 271: ... F 10 7 F 10 8 2 Remove the screw 1 F 10 9 3 Remove the claw 1 and the claw 2 in the order and remove the cover 3 F 10 10 4 Remove the cover 1 2 screws 2 1 claw 3 F 10 11 5 Remove the guide 1 2 claws 2 F 10 12 F 10 13 ...

Page 272: ...ew 1 F 10 17 10 Remove the screw 1 F 10 18 11 Remove the screw 1 F 10 19 12 Slide the side plate 1 to remove the unit 2 F 10 20 13 Remove the plate 1 1 screw 2 F 10 21 14 Remove the 2 parts of 1 from the side plate to remove the unit 2 2 claws 3 When removing the guide be sure to set a protection sheet 1 around the fixing sleeve to prevent damage scar ...

Page 273: ...F 10 24 17 Remove the spring holder 1 to remove the spring 2 F 10 25 18 Remove the plate 1 F 10 26 19 Disconnect the connector 1 F 10 27 20 Remove the sensor unit 1 1 screw 2 F 10 28 21 Remove the fixing sleeve unit 1 F 10 29 22 Remove the cover 1 2 claws 2 F 10 30 23 Remove the PCB 1 1 claw 2 3 connectors 3 ...

Page 274: ...ce Removing the Left Cov er 6 Remove the right cover page 11 12 Reference Removing the Right Cover 7 Remove the Upper Frame Unit page 11 20 Reference Removing the Upper Frame Unit 8 Remove the Reversal Unit page 9 29 Reference Removing the Re versal Unit 10 4 3 2 Removing the Fixing Drive Unit 0019 5959 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Open t...

Page 275: ...he interlock switch unit 4 in the direction of the arrow and release the hook 5 to remove the interlock switch unit 4 F 10 37 10 Push the lever 1 and remove the screw 3 while lowering the projec tion 2 11 Remove the 2 screws 4 move the duplex feed drive unit 5 in the di rection of the arrow and release the 2 projections 6 to remove the duplex feed drive unit 5 4 1 3 2 1 1 3 2 Point to Note at Work...

Page 276: ...ixing drive unit 2 F 10 40 10 4 4 Fixing Motor 10 4 4 1 Before Removing the Fixing Motor 0018 9647 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Remove the ETB unit page 8 30 Reference Removing the ETB Unit 5 6 4 1 2 3 1 1 4 3 2 MEMO 26 parts e g external cover unit need to be removed when removing the fixing motor Be sure to have enough space equivalent ...

Page 277: ... the Reversal Unit page 9 29 Reference Removing the Re versal Unit 9 Remove the Fixing Drive Unit page 10 12 Reference Removing the Fixing Drive Unit 10 4 4 2 Removing the Fixing Motor 0018 9695 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Disconnect the 3 connectors 1 F 10 41 2 Remove the fixing driver PCB 1 3 screws 2 F 10 42 3 Free the harness 1 from ...

Page 278: ... Remove the plate 1 2 screws 2 F 10 46 9 Remove the fixing drive unit support plate 1 1 screw black 2 F 10 47 10 Remove the 3 gears 1 F 10 48 11 Remove the fixing motor 1 1 screw black 2 1 screw 3 F 10 49 B A 2 1 1 2 1 2 1 1 2 3 ...

Page 279: ...Chapter 11 External and Controls ...

Page 280: ......

Page 281: ...Cover Unit 11 10 11 5 2 Front Upper Cover 1 11 11 11 5 2 1 Before Removing Front upper Cover 1 11 11 11 5 2 2 Removing Front Upper Cover 1 11 11 11 5 3 Rear Cover 11 12 11 5 3 1 Removing the Rear Cover Unit 11 12 11 5 4 Right Cover 11 12 11 5 4 1 Before Removing the Right Cover 11 12 11 5 4 2 Removing the Right Cover 11 12 11 5 5 Left Cover 11 14 11 5 5 1 Before Removing the Left Cover 11 14 11 5 ...

Page 282: ...oller PCB 11 24 11 5 15 Duplexing Driver PCB 11 25 11 5 15 1 Before Removing the Duplex Driver PCB 11 25 11 5 15 2 Removing the Duplex Driver PCB 11 25 11 5 16 Low voltage Power Supply PCB 11 25 11 5 16 1 Before Removing the Low Voltage Power Supply PCB 11 25 11 5 16 2 Removing the Low Voltage Power Supply PCB 11 25 11 5 17 High voltage Power Supply PCB 11 26 11 5 17 1 Before Removing the High Vol...

Page 283: ...r Pre registration sensor M M Duplexing feed motor Color displacement density sensors Developing disengagement solenoids manual pickup solenoid Cassette pickup solenoid ETB disengagement solenoid Low voltage power PCB Fixing delivery sensor ADF paper trailing edge sensor M ETB motor Reverse motor M M Fixing motor Pickup motor Environment sensor Fixing pressure release sensor Front cover sensor Dru...

Page 284: ...The reset IC monitors 3 3 V voltage and resets the CPU and ASIC when the power is turned ON EEPROM IC1007 The EEPROM stores various backup data 11 1 3 Fan Motor Control 0020 2654 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF The machine uses nine motors in total for paper feeding and image formation T 11 1 Name Purpose Type Fault detection Motor Fixing moto...

Page 285: ...e specified interval for more than 2 seconds continuously 11 1 6 Fixing motor failure detection 0020 2657 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF The DC controller determines that a failure occurred in the fixing motor M1 in any of the following cases The machine stops operation and displays E014 Fixing motor failure on the control panel Fixing motor ...

Page 286: ...ning ON the control panel LED Entry with hard keys wheel and volume Interface control for the USB memory CF card and SD MS card F 11 2 CPU on the main controller PCB transmits the data display information to the control panel main PCB according to the programs The data is transmitted to color LCD via control panel main PCB Color LCD Control panel Control panel jog PCB Control panel main PCB J201B ...

Page 287: ... 5 230V EU 6 230V Australia Newzealand by default not indicated may be changed in service mode Model Counter 1 Counter 2 Counter 3 Counter 4 Counter 5 Counter 6 100V 1 type1 old system total 1 total black and white 1 copy full color mono color 1 total A full color mono color 1 101 108 232 149 000 000 100V 1 type2 new sysytem total 2 copy full color mono color 2 total A full color mono color 2 copy...

Page 288: ...er display type can be switched by executing COPIER OPTION USER CNT SW in service mode 0 old system Type1 Default 1 new system Type2 11 3 3 Timing of Increasing the Count 0020 9643 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF The machine increases the count depending on the selected mode single sided double sided 1 Single Sided Print 2nd Side of a Double S...

Page 289: ...ontroller PCB driver PCB high voltage power PCB memory controller PCB sensor photo interrupter environment sensor fixing unit control panel reverse unit and ADF CPU IC1001 Noise filter Fuse Power switch Fuse Noise filter Low voltage power circuit Remote switch control circuit Zero crossing circuit 24V ON OFF circuit 24V generation circuit 5V generation circuit 3 3V generation circuit Machine power...

Page 290: ...tage power PCB and motors are supplied with the 24VB They stop when the front cover or the reverse assembly cover is opened This is to protect the users and the service technicians from an electric shock or injury to their hands The 24VB also functions as the front cover detection signal The CPU determines the front cover or the reverse assembly cover open when the 24VB supply stops 11 4 3 Energy ...

Page 291: ...sed 3 No job 4 Off hook is detected 5 On hook is detected 6 A job occurs 7 The screen switches Entry by keys in the control panel 8 An alert occurs 9 The machine recovers from an alert Power OFF Power ON Standby Reader unit Control panel Printer engine Main controller Power ON status 1W sleep status Power OFF status 1 4 8 1 2 1 1 7 7 3 6 3 6 3 4 5 9 5 9 Sleep 1 Sleep 2 1W sleep Sleep 2 conditions ...

Page 292: ...Cov er 4 Remove the right cover page 11 12 Reference Removing the Right Cover 11 5 1 2 Removing the Front Cover Unit 0018 9093 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Turn the 2 drawer connectors 1 up F 11 5 2 Remove the cable cover 1 1 screw 2 1 claw 3 F 11 6 3 Remove the relay connector 1 and the harness 2 from the harness guide 3 F 11 7 4 While l...

Page 293: ...anel unit page 11 22 Reference Removing the Control Panel Unit 11 5 2 2 Removing Front Upper Cover 1 0019 6873 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Pull the delivery tray 1 out 2 Move the delivery tray 1 in the direction of the arrow and release the 2 projections 2 from the 2 claws 3 of the delivery tray cover to remove the delivery tray F 11 11 ...

Page 294: ...he Right Cover 0018 9095 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Remove the ETB unit page 8 30 Reference Removing the ETB Unit 2 Remove the rear cover unit page 11 12 Reference Removing the Rear Cover Unit 11 5 4 2 Removing the Right Cover 0018 9096 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Remove the p...

Page 295: ...he right cover 1 and remove the protrusion 2 in the direction of the arrow A F 11 21 7 Move the right cover 1 in the direction of the arrow and release the 2 claws 2 to remove Points to note at work Be sure not to close the ADF unit reader unit hastily If closing the ADF unit reader unit hastily the impact can cause damage Also be careful not to get your hands caught between the ADF unit reader un...

Page 296: ...ver 1 F 11 23 2 Open the ADF unit reader unit 1 F 11 24 3 Remove the 3 screws 1 F 11 25 4 Remove the 2 hooks 2 of the left cover 1 in the direction of the arrow A 5 Remove the 6 claws 3 and the 2 hooks 4 and move the left cover 1 in the direction of the arrow B F 11 26 6 Move the left cover 1 in the direction of the arrow and release the pro jection 2 the projection 3 and the claw 4 to remove 1 2 ...

Page 297: ...very Tray Cover 0019 5965 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Pull the delivery tray 1 out 2 Move the delivery tray 1 in the direction of the arrow and release the 2 projections 2 from the 2 claws 3 of the delivery tray cover to remove F 11 28 3 Remove the 2 claws 2 and the 2 bosses 3 at both sides of front upper cover 2 to remove them in the di...

Page 298: ...030iF 1 Remove the Electrical Components Cover 1 12 screws 2 1 terminal 3 F 11 33 11 5 8 Controller Box 11 5 8 1 Before Removing the Controller Box 0019 5930 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Remove the ETB unit page 8 30 Reference Removing the ETB Unit 2 Remove the rear cover unit page 11 12 Reference Removing the Rear Cover Unit 3 Remove the...

Page 299: ... Electrical Components Cover page 11 16 Reference Re moving the Electrical Components Cover 6 Remove the Controller Box page 11 16 Reference Removing the Controller Box 7 Remove the Off Hook PCB only of the machine with FAX page 11 27 Reference Removing the Off Hook PCB 8 Remove the DC Controller PCB page 11 24 Reference Removing the DC Controller PCB 11 5 9 2 Removing the Laser Scanner Cover 0020...

Page 300: ...7 3 Remove the ferrite core 1 F 11 38 4 Open the 4 wire saddles 1 and free the 5 harnesses 3 from the 2 harness guide mouths 2 F 11 39 1 1 5 5 2 3 4 1 2 2 Points to note at installation Make sure to install the ferrite core 2 attached to the harness 1 between the 2 wire saddles 3 1 1 2 3 3 ...

Page 301: ...arness guide 1 1 screw 2 F 11 40 6 Remove the left frame reinforcement plate 1 6 screws 2 F 11 41 7 Remove the 8 screws 2 from the laser scanner cover 1 F 11 42 8 Remove the laser scanner cover 1 2 hooks 2 1 2 3 3 1 2 2 2 1 1 2 2 2 2 ...

Page 302: ...the ADF Unit Reader Unit 5 Remove the left cover page 11 14 Reference Removing the Left Cov er 6 Remove the right cover page 11 12 Reference Removing the Right Cover 11 5 10 2 Removing the Upper Frame Unit 0019 5937 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Remove the harness guide 1 and the CCD Relay PCB 2 4 screws 2 F 11 44 2 Remove the screw 2 on t...

Page 303: ...11 21 F 11 46 4 Remove the harness guide 1 1 screw 2 F 11 47 5 Remove the 6 screws 1 on the left side of the upper frame unit F 11 48 6 Remove the 6 screws 1 on the right side of the upper frame unit 1 1 1 2 1 1 1 ...

Page 304: ...11 5 11 Operation Panel Unit 11 5 11 1 Removing the Control Panel Unit 0018 9105 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Remove the panel stand left cover 1 and the panel stand right cover 2 1 claw 3 F 11 54 2 Remove the control panel unit 1 2 connectors 2 1 clamp 3 2 screws 4 F 11 55 1 1 1 1 1 2 3 1 Point to Note at Installation Be sure to fit the ...

Page 305: ...ght left arrow keys search for the area with the minimum flicker F 11 58 4 Press the OK key 5 Press the Back key The service mode operation is terminated 11 5 12 NCU Board 11 5 12 1 Before Removing the NCU PCB 0019 5736 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Remove the ETB unit page 8 30 Reference Removing the ETB Unit 2 Remove the rear cover unit ...

Page 306: ...roller PCB restore the backup data from the main controller PCB 1 Using the service mode restore the backup data of the DC controller stored in NVRAM of the main controller PCB to NVRAM of the DC con troller PCB COPIER FUNCTION VIFFNC RSTR DCN 2 Execute Initial Setting Registration Adjustment Cleaning Automatic Gradation Correction Full Correction 11 5 14 Memory Controller PCB 11 5 14 1 Before Rem...

Page 307: ...R C1030iF 1 Remove the ETB unit page 8 30 Reference Removing the ETB Unit 2 Remove the fixing assembly page 10 8 Reference Removing the Fix ing Assembly 3 Remove the rear cover unit page 11 12 Reference Removing the Rear Cover Unit 4 Remove the ADF Unit Reader Unit page 5 9 Reference Removing the ADF Unit Reader Unit 5 Remove the left cover page 11 14 Reference Removing the Left Cov er 6 Remove th...

Page 308: ...Removing the High Voltage Power Supply PCB 0020 3354 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Remove the ETB unit page 8 30 Reference Removing the ETB Unit 2 Remove the rear cover unit page 11 12 Reference Removing the Rear Cover Unit 3 Remove the left cover page 11 14 Reference Removing the Left Cov er 4 Remove the Electrical Components Cover page 1...

Page 309: ...NER C1022 imageRUNNER C1022i 1 Remove the the Off Hook PCB unit 1 2 connectors 2 3 screws 3 1 hook 4 F 11 71 11 5 19 Cooling Fan 11 5 19 1 Before Removing the Cooling Fan 0020 3355 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Remove the ETB unit page 8 30 Reference Removing the ETB Unit 2 Remove the rear cover unit page 11 12 Reference Removing the Rear ...

Page 310: ...NNER C1030 Color imageRUNNER C1030iF 1 Remove the ETB unit page 8 30 Reference Removing the ETB Unit 11 5 20 2 Removing the Duplex Fan 0019 5780 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Remove the cable cover 1 1 screw 2 1 claw 3 F 11 76 F 11 77 2 Remove the duplex fan unit 1 1 connector 2 2 screws 3 F 11 78 F 11 79 3 Remove the fan cover 1 to remove...

Page 311: ...Chapter 12 e Maintenance imageWARE Remote ...

Page 312: ......

Page 313: ...rview 12 1 12 1 2 Setting Procedure 12 1 12 1 3 Troubleshooting guide 12 10 12 1 4 Service cautions 12 12 12 1 5 Overview 12 13 12 1 6 Service cautions 12 14 12 1 7 Setting Procedure 12 15 12 1 8 FAQ 12 28 12 1 9 Troubleshooting 12 29 12 1 10 Error code and strings 12 32 ...

Page 314: ......

Page 315: ... is registered in UGW 2 Preparation Ask a system administrator to obtain the following network related information Information 1 How to set the IP address Automatic setting DHCP RARP BOOTP Manual setting planned IP address subnet mask gateway address Information 2 DNS server Yes or No If DNS server exists obtain the following information Primary DNS server address Secondary DNS server address Info...

Page 316: ... 12 12 2 F 12 2 c In case of automatic setting select DHCP RARP or BOOTP and press OK F 12 3 d In case of manual settings set the IP address first and press OK F 12 4 e Set the subnet mask and press OK F 12 5 ...

Page 317: ...F 12 6 g Select Back and press OK F 12 7 h Press OK i Press exit j Select Additional function System management setting Network setting TCP IP setting IPv4 setting DNS setting DNS server setting and press OK F 12 8 k Select a primary DNS server and press OK ...

Page 318: ... 2 make the primary DNS server setting and press OK F 12 10 m There is secondary server where in user network select the secondary DNS server and press OK F 12 11 n Based on the information from Information 2 make the secondary DNS server setting and press OK F 12 12 ...

Page 319: ...tting Proxy setting and press OK F 12 13 q Based on the information 3 from 2 preparation there is proxy server in user network make the proxy setting F 12 14 r Select the HTTP proxy server address and press OK F 12 15 s Based on the Information 3 from 2 preparation enter the proxy server address and press Set ...

Page 320: ...hapter 12 12 6 F 12 16 t Enter the port number and press OK F 12 17 u Select Use Proxy Authentication if proxy authentication is required and press OK F 12 18 v Select ON and press detail setting F 12 19 ...

Page 321: ...Chapter 12 12 7 w Select a user name and press OK F 12 20 x Enter a user name for authentication and press Set F 12 21 y Select Password and press OK F 12 22 z Enter the password and press Set F 12 23 ...

Page 322: ...T and press OK F 12 25 b Select Service mode COPIER Function INSTALL E RDS and enter 1 and press OK This makes the communication function with UGW ON F 12 26 c Select Service mode COPIER Function INSTALL COM TEST and press OK This performs the communication test with UGW When a communication succeeds OK is displayed If NG is displayed refer to the troubleshooting and continue testing until the com...

Page 323: ...Chapter 12 12 9 F 12 27 ...

Page 324: ... the main unit respond YES Proceed to Step 4 NO Confirm the details of the main unit s IP address and subnet mask settings 4 Confirm DNS connection a Additional Functions System administration settings Network settings TCP IP settings DNS settings DNS Server Address Settings and note down both the primary and secondary DNS server addresses F 12 29 b Press Cancel c Additional Functions Registration...

Page 325: ...cation fault Also displayed when an attempt is made at communication with the device IP address not set Check the network connection as per the initial procedures 5 URL server specified is illegal UGW server specification URL error A URL different to that specified by the UGW has been set Check that the value of Service mode Function Install RGW ADR is https a01 ugwdevice net ugw agentif010 6 Prox...

Page 326: ...ime HTTPS level time out If this error occurs when the communication test is being run wait some time and run the test again 17 Service not found Service not found incorrect path There is a mistake in the UGW URL and UGW cannot be accessed Check that the value of Service mode Function Install RGW ADR is https a01 ugwdevice net ugw agentif010 18 E RDS switch is set OFF E RDS is invalid A communicat...

Page 327: ...ntenance server called UGW Universal Gateway Server via Internet The following device information statuses can be monitored Service mode counter Billing counts Global click counter Parts counter Mode counter Firmware info Service call error log Jam log Alarm log Status changes Toner low out etc Since high confidentiality is required for the information shown above it performs communication between...

Page 328: ...ystem installation Also after replacing the main controller board all settings must be reprogrammed 2 The following settings in service mode must not be change unless there are specific instructions to do so Changing these values will cause error in communication with UGW Set port number of UGW SERVICE MODE COPIER Function INSTALL RGW PORT Default 443 URL setting of UGW SERVICE MODE COPIER Functio...

Page 329: ...er If there is a proxy server in use find out the following Proxy server address Port No for proxy server Information item 4 Is proxy server authentication required If proxy server authentication is required find out the following User name and password required for proxy authentication 3 Network settings Based on the results of the information obtained in 2 Advance preparations make the device ne...

Page 330: ...Chapter 12 12 16 F 12 34 In case of manual settings Set the IP address first and press OK button F 12 35 Set the subnet mask and press OK button F 12 36 Set the gateway address and press OK button ...

Page 331: ...s a Select DNS Settings DNS Server Settings and press OK button F 12 38 b Select Primary DNS Server and press OK button F 12 39 c Based on the result obtained in 2 Advance preparations Information item 2 make the primary DNS server setting and press OK button ...

Page 332: ... Based on the result obtained in 2 Advance preparations Information item 2 make the Secondary DNS server setting and press OK button F 12 42 f Press Back button g Press Done button to return to the IPv4 setting screen h Press Done button to return to the TCP IP setting screen 4 Proxy Settings a Select Proxy Settings and press OK button ...

Page 333: ...nformation item 3 there is proxy server in user network select On and press OK button F 12 44 c Select HTTP Proxy Server Address and press OK button F 12 45 d Based on the result obtained in 2 Advance preparations Information item 3 enter the proxy server address and Press Set button ...

Page 334: ...ter 12 12 20 F 12 46 e Enter the port number and press OK button F 12 47 f Select Use Proxy Authentication if proxy authentication is required and press OK button F 12 48 g Select On and press Option button ...

Page 335: ...Chapter 12 12 21 F 12 49 h Select User Name and press OK button F 12 50 i Enter a user name for authentication and press Set button F 12 51 j Select Password and press OK button ...

Page 336: ... and press Set button F 12 53 l Press Set button F 12 54 m Press Set button n Press Reset button to exit Additional function o Turn OFF ON the power of the host machine CAUTION If you have changed the foregoing network settings restart the device ...

Page 337: ...2 Select COPIER Function CLEAR CA KEY and press OK button 3 Reboot the device 4 Start service mode 5 Select COPIER Function INSTALL E RDS and press OK button 6 Enter 1 and press OK button F 12 56 NOTE This operation initializes the E RDS settings to factory setting values For the setting values to be initialized see the section of Initializing E RDS settings CAUTION After following procedure the r...

Page 338: ...ues of URL RGW ADR and port number RGW PORT of UGW unless specifically instructed Changing the values results in an error in communication with UGW NOTE This initiates the communication test between the device and the UGW NOTE The communication results with UGW can be distinguished by referring to the COM LOG By performing the communication test with UGW E RDS acquires schedule information and sta...

Page 339: ...he Control Panel to display the counter check screen and press Menu button 2 Press the Maintenance button 3 Select the request details and press Request button 4 The confirmation screen appears Press Yes button to complete the request procedure Steps for service call cancellation To cancel the service call follow the instructions as described below 1 Press Counter Check button on the left side of ...

Page 340: ...ng information are initialized COPIER Function INSTALL E RDS COPIER Function INSTALL RGW ADR COPIER Function INSTALL RGW PORT COPIER Function INSTALL COM LOG CAUTION In case of replacing the CA certificate file even if initialization of E RDS is executed the status is not returned to the factory default When installing the certificate file other than the factory default CA certificate file it is r...

Page 341: ... 01 17 2009 10 14 E RDS COM LOG No 01 DATE 05 18 2009 TIME 03 21 CODE 05000003 Information SUSPEND Communication test is not performed No 02 DATE 05 18 2009 TIME 03 21 CODE 00000000 Information SUSPEND mode changed No 03 DATE 05 18 2009 TIME 03 18 CODE 05000003 Information SUSPEND Communication test is not performed No 04 DATE 05 18 2009 TIME 03 18 CODE 00000000 Information SUSPEND mode changed No...

Page 342: ...Q Although Microsoft ISA as a proxy server is introduced the authentication check is failed Can E RDS adopt with Microsoft ISA A E RDS must comply with Basic while Integrated authentication is used for Microsoft ISA as default therefore authentication with E RDS is available if you change the setting to Basic authentication on the server No 6 Q Can I turn the device power off during the e Maintena...

Page 343: ...main unit respond YES Proceed to Step 4 NO Confirm the details of the main unit s IP address and subnet mask settings 4 Confirm DNS connection a Select Additional Functions Registration System administration settings Network settings TCP IP Settings IPv4 Settings DNS Settings DNS Server Address Settings write down the primary and secondary addresses of the DNS server and press Cancel button F 12 5...

Page 344: ...e status will be changed to that the communication test has not completed because related information has lost from a database So device information will also become invalid if that condition will be left for seven days without performing the communication test Remedy Perform a communication test before becoming the invalidity state No 4 Symptom There was a log indicating Device is not ready try l...

Page 345: ...Chapter 12 12 31 A service technician performs a complete processing for the service call request that has been made ...

Page 346: ...grade 7 8000 0101 Server response error NULL Communication with UGW has been successful but an error of some sort has prevented UGW from responding When Null is displayed at the end of the message this indicates that there has been an error in the HTTPS communication method Try again after a period of time If the error persists check the UGW status with the UGW administrator 8 8300 0306 SRAM versi...

Page 347: ...me resolution error of proxy address Check that the proxy server name is correct If the proxy server name is correct check the DNS connection as per the initial procedures described in the troubleshooting 24 8xxx 201E Proxy authentication error Proxy authentication is failed Check the user name and password required in order to login to the proxy and re enter as needed 25 8xxx 2028 Server certific...

Page 348: ...xx xxxx Device internal error An internal error such as memory unavailable etc has occurred during a device internal error phase Turn the device OFF ON Or replace the device system software Upgrade 33 xxxx xxxx SUSPEND Initialize Failure Internal error occurred at the initiating E RDS Turn the device OFF ON No Code Error strings Cause Remedy ...

Page 349: ...Chapter 13 Maintenance and Inspection ...

Page 350: ......

Page 351: ...nts 13 1 Periodically Replaced Parts 13 1 13 1 1 Periodically Replaced Parts 13 1 13 2 Consumables 13 1 13 2 1 Expected Service Life of Consumable Parts 13 1 13 3 Periodical Service 13 1 13 3 1 Periodic Service 13 1 ...

Page 352: ......

Page 353: ...n they are found to be faulty by referring to the following table F 13 1 T 13 1 13 3 Periodical Service 13 3 1 Periodic Service 0019 4955 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF This machine does not have parts that require periodic servicing No Parts name Parts No Q ty Replacement Timing 1 ADF separation roller FL2 6637 1 50 000 sheets 2 ADF separati...

Page 354: ......

Page 355: ...Chapter 14 Measurement and Adjustments ...

Page 356: ......

Page 357: ...ecking the Nip Width fixing pressure roller 14 1 14 3 Electrical Components 14 1 14 3 1 Procedure after Replacing the DC controller PCB 14 1 14 3 2 Procedure after Replacing the Main Controller PCB 14 1 14 3 3 Procedure after Clearing RAM Data 14 1 14 3 4 Procedure after Replacing the Control Panel 14 2 14 4 ADF 14 2 14 4 1 Outline 14 2 14 4 1 1 Procedure after Replacing the ADF Unit 14 2 ...

Page 358: ......

Page 359: ...fixing unit if the nip width is out of specification since the nip width of the fixing unit is not adjustable in this machine 14 3 Electrical Components 14 3 1 Procedure after Replacing the DC controller PCB 0019 8983 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF After replacing the DC controller PCB restore the backup data from the main controller PCB 1 Us...

Page 360: ... entry screen is displayed F 14 4 3 Press the OK key The flicker adjustment pattern a pattern with horizontal stripes is dis played in the LCD Pressing the right left arrow keys search for the area with the minimum flicker F 14 5 4 Press the OK key 5 Press the Back key The service mode operation is terminated 14 4 ADF 14 4 1 Outline 14 4 1 1 Procedure after Replacing the ADF Unit 0020 4994 imageRU...

Page 361: ...Chapter 15 Correcting Faulty Images ...

Page 362: ......

Page 363: ...omponents 15 6 15 3 1 Clutch Solenoid 15 6 15 3 1 1 Solenoids 15 6 15 3 2 Motor Fan 15 7 15 3 2 1 Motors 15 7 15 3 2 2 Fans 15 8 15 3 3 Sensor 15 9 15 3 3 1 Sensors 15 9 15 3 4 Switch 15 11 15 3 4 1 Switches Speaker and Thermistors 15 11 15 3 5 PCBs 15 13 15 3 5 1 PCBs 15 13 15 3 6 Location of Convectors 15 15 15 3 6 1 Location of Connectors 15 15 ...

Page 364: ......

Page 365: ... The amount of paper in the pick up source is within specifications Paper is correctly set on the selected pick up source The size guides are aligned with paper Cartridge sets Make sure the toner cartridges in each color are set in the machine properly Fixing unit sets Make sure the fixing unit is set in the machine properly External cover sets Make sure the front cover is closed securely Condensa...

Page 366: ...ou can check with test prints if the printer engine works normally When pressing the test print switch at the DC controller PCB with the machine in standby mode a test pattern horizontal lines is printed This test print can be executed without the main controller PCB F 15 1 Implementation procedure 1 Remove the reader hinge cover 1 4 claws 2 F 15 2 2 2 1 ...

Page 367: ...Chapter 15 15 3 2 Remove the rear cover unit 1 2 screws 2 9 claws 3 F 15 3 3 Remove the 3 screws 1 F 15 4 3 2 3 3 3 1 1 2 1 ...

Page 368: ...Chapter 15 15 4 4 Move the left cover 2 to the position where the 2 screws 1 of the power unit cover can be removed F 15 5 5 Remove the power unit cover 1 12 screws 2 1 terminal 3 F 15 6 2 1 1 3 1 2 2 ...

Page 369: ...1 hook 4 F 15 7 7 Press the test print switch 1 F 15 8 Points to Note When Removing the Off Hook Unit Be careful not to pull strongly the cable connected with the off hook unit and break it It is enough to move the off hook unit downward so that the test print switch at the rear side can be seen 1 2 2 3 2 4 1 ...

Page 370: ...eRUNNER C1030 Color imageRUNNER C1030iF F 15 9 T 15 1 Notation Name SL5011 ETB disengagement solenoid SL5012 cassette pickup solenoid SL5013 manual pickup solenoid SL5014 YMC developing disengagement solenoid SL5015 Bk developing disengagement solenoid SL5016 ADF delivery solenoid SL5017 reverse solenoid SL5016 SL5017 SL5011 SL5015 SL5014 SL5012 SL5013 ...

Page 371: ...lor imageRUNNER C1030iF F 15 10 T 15 2 Notation Name M1 fixing motor M2 scanner motor 1 M3 scanner motor 2 M4 pickup motor M5 ETB motor M6 M drum motor M7 C drum motor M8 Y drum motor M9 Bk drum motor M10 duplexing feed motor M11 reverse motor M12 reader motor M13 ADF pickup motor M1 M10 M5 M4 M8 M7 M6 M11 M13 M9 M12 M2 M3 ...

Page 372: ...Chapter 15 15 8 15 3 2 2 Fans 0019 5064 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF F 15 11 T 15 3 Notation Name FM1 main unit fan FM2 duplex fan FM2 FM1 ...

Page 373: ... Notation Name SR701 M drum HP sensor SR702 C drum HP sensor SR703 Y drum HP sensor SR704 Bk drum HP sensor SR711 YMC developing disengagement sensor SR712 Bk developing disengagement sensor SR716 new cartridge sensor SR717 reader HP sensor SR718 ADF paper sensor SR719 ADF paper trailing edge sensor SR718 SR719 SR717 SR716 SR712 SR711 SR704 SR703 SR702 SR701 ...

Page 374: ...or SR708 pre registration sensor SR709 cassette paper sensor SR710 registration sensor SR713 delivery paper full level sensor SR714 paper displacement sensor SR715 delivery sensor SR720 front cover sensor SR6001 paper loop sensor SR6005 fixing delivery sensor SR720 SR707 SR708 SR710 SR709 SR714 SR713 SR715 SR706 SR705 SR6001 SR6005 ...

Page 375: ...rmistors 0019 9004 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF F 15 14 T 15 6 Notation Name SW1 front cover detection switch SW2 cassette detection switch SW3 delivery cover detection switch SW4 power switch SW1 SW3 SW4 SW2 ...

Page 376: ...5 12 F 15 15 T 15 7 Notation Name H1 fixing heater LAMP1 document lamp LAMP2 document lamp SP1 speaker TH1 fixing main thermistor TH2 fixing sub thermistor TP1A fixing thermal switch TP1 H1 SP1 TH1 TH2 LAMP2 LAMP1 ...

Page 377: ...up relay PCB PCB4 memory controller PCB PCB5 fixing relay PCB PCB6 high voltage power PCB PCB7 laser driver PCB PCB9 reverse driver PCB PCB11 CCD PCB PCB12 inverter PCB PCB14 ADF relay PCB PCB15 control panel main PCB PCB16 control panel jog PCB PCB29 color displacement density sensor right PCB30 color displacement density sensor left PCB11 PCB7 PCB12 PCB14 PCB30 PCB5 PCB9 PCB15 PCB16 PCB29 PCB4 P...

Page 378: ...r PCB PCB13 CCD relay PCB PCB17 control panel relay PCB PCB18 main controller PCB PCB19 modular PCB PCB20 modular PCB PCB21 modular PCB PCB24 NCU PCB PCB26 pseudo CI PCB for Japan PCB27 off hook PCB for outside Japan PCB28 environment sensor PCB8 PCB1 PCB2 PCB18 PCB19 20 21 PCB24 PCB28 PCB26 27 PCB17 PCB13 ...

Page 379: ...529 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF F 15 18 32 23 62 61 21 60 45 31 51 50 48 47 49 63 71 67 66 65 64 22 4 18 7 9 5 12 13 15 6 29 1 69 70 20 8 10 19 11 17 16 14 35 34 36 3 2 43 42 41 40 39 38 28 68 30 33 26 24 55 59 54 58 53 57 52 56 ...

Page 380: ...3 38 PCB29 color displacement density sensor right 38 PCB3 J7002 pickup relay PCB J504 J503 38 PCB30 color displacement density sensor left 39 PCB3 J7003 pickup relay PCB 45 J707 SR707 manual feed paper sensor 40 PCB3 J7004 pickup relay PCB 46 J601 SW1 front cover detection switch 41 PCB3 J7005 pickup relay PCB 47 J708 SR708 pre registration sensor 42 PCB3 J7006 pickup relay PCB 48 J709 SR709 cass...

Page 381: ...Chapter 15 15 17 F 15 19 21 22 28 29 30 31 24 14 15 16 23 26 25 32 27 20 19 18 17 2 13 6 10 33 1 8 4 3 12 11 5 7 9 ...

Page 382: ...B 6 PCB2 J210 driver PCB 6 SW2 cassette detection switch 7 PCB2 J213 driver PCB 22 J5008 M1 fixing motor 7 PCB2 J213 driver PCB 23 J705 SR705 fixing pressure release sensor 8 PCB2 J402 driver PCB 24 J5007 M4 pickup motor 8 PCB2 J402 driver PCB 25 J5012 SL5012 cassette pickup solenoid 8 PCB2 J402 driver PCB 26 J5013 SL5013 manual pickup solenoid 9 PCB2 J403 driver PCB 27 J403 SL5014 YMC developing ...

Page 383: ...r 15 15 19 F 15 20 28 26 69 27 70 12 15 14 16 11 24 19 18 22 1 3 2 56 46 39 38 40 33 42 54 47 55 50 84 51 52 45 34 37 41 53 48 49 79 73 80 81 64 71 76 82 10 62 13 23 32 31 30 21 17 20 5 74 6 8 7 4 9 75 29 25 ...

Page 384: ... PCB 31 J203 SP1 speaker 32 PCB17 J205 control panel relay PCB 34 J8103 PCB18 main controller PCB 37 PCB18 J8103 main controller PCB 32 J205 PCB17 control panel relay PCB 38 PCB18 J8104 main controller PCB 59 J6013 USB 39 PCB18 J8110 main controller PCB 60 J6014 SD CARD 40 PCB18 J8111 main controller PCB 61 J6015 LAN 41 PCB18 J8113 main controller PCB 62 J6101 PCB13 CCD relay PCB 42 PCB18 J8114 ma...

Page 385: ...Chapter 16 Error Code ...

Page 386: ......

Page 387: ... 16 2 16 3 Jam Code 16 8 16 3 1 Jam Code main body 16 8 16 3 2 Jam Code ADF 16 8 16 4 Alarm Code 16 9 16 4 1 Alarm Code ADF 16 9 16 5 Fax Error Codes 16 9 16 5 1 Outline 16 9 16 5 1 1 Error Code Outline 16 9 16 5 2 User Error Code 16 9 16 5 2 1 User Error Code 16 9 16 5 3 Service Error Code 16 9 16 5 3 1 Service Error Code 16 9 ...

Page 388: ......

Page 389: ...um Bk motor fails to run 0009 Drum Bk motor runs but then stops running E014 0000 Fixing motor fails to run 0001 Fixing motor runs but then stops running E015 0000 Failure in developing disengagement E020 0000 Error in density sensor E024 0000 Y toner level sensor failure 0001 M toner level sensor failure 0002 C toner level sensor failure 0003 Bk toner level sensor failure E066 0000 Error in envir...

Page 390: ...where the detected temperature of the sub thermistor is 245 deg C approx 2 12V equivalent or more is detected for 0 5 continuous sec or more Cause Error in sub thermistor error in DC controller PCB E003 Error in abnormally low temperature of fixing assembly 0000 Description The status where the detected temperature of the main thermistor is 100 deg C approx 2 60V equivalent or less is detected for...

Page 391: ... drum motor speed detection signal does not become its specified value Cause Error in drum motor error in DC controller PCB 0007 Description After the cyan drum motor speed detection signal became the specified value of the cycle it exceeds the specified cycle for 2 continuous sec or more Cause Error in drum motor error in DC controller PCB 0008 Description When 2 5 sec passed after activation of ...

Page 392: ...n density sensor error in density sensor error in DC controller PCB error in toner cartridge Replacement of ETB unit Error in high voltage joint Check high voltage joint for each color and each joint to high voltage PCB Replacement of DC controller Replacement of toner cartridge Code Description Action ...

Page 393: ...t between the terminals of each color and the high voltage PCB assembly E100 Error in scanner motor laser unit BD 0000 Description Yellow scanner assembly malfunction Cause Laser scanner unit fault DC controller PCB assembly fault Replace laser scanner unit Replace DC controller PCB 0001 Description Magenta scanner assembly malfunction Cause Laser scanner unit fault DC controller PCB assembly faul...

Page 394: ...Chapter 16 16 6 E198 DC controller memory malfunction 0000 Description DC controller memory malfunction Cause DC controller PCB assembly fault Replace DC controller PCB assembly Code Description Action ...

Page 395: ...om the coin vendor has been detected since communication started after confirmation of normal connection to the coin vendor after power on A serial communication error has occurred The serial communication error cannot be recovered Check the connection between the image processor PCB and serial PCB Check the connectors of the serial PCB and coin vendor for normal connection Replace the serial PCB ...

Page 396: ...s detected in the paper transport path during initial rotation during automatic delivery at the end of cleaning or at reception of an emergency stop command 1118 Door open jam SR720 The door was opened when there was printing paper in the transport path 0221 Reverse section JAM SR706 SR715 This jam is applied when the double fed paper drops on the back of the host machine The machine determines th...

Page 397: ...ear on the LCD Error Tx Report or Activity Report while the machine remains in factory default state To check a service error code shift bit 0 of service soft switch 1 SSSW SW01 to 1 Display only the error codes which are newly incorporated in this machine as well as which require remedies unique to the product For the causes and countermeasures of other error codes refer to the separate G3 G4 Fac...

Page 398: ...n of PPS MPS 0762 Tx at time of ECM transmission DCN is received after transmission of PPS EOM 0763 Tx at time of ECM transmission the procedural signal has been transmitted more than specified after transmission of PPS MPS or T5 time out 60 sec has occurred 0764 Tx at time of ECM transmission the procedural signal has been transmitted more than specified after transmission of PPS EOM 0767 Tx at t...

Page 399: ...Chapter 16 16 11 ...

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Page 401: ...Chapter 17 Special Management Mode ...

Page 402: ......

Page 403: ...Overview 17 1 17 1 1 Preface 17 1 17 1 2 Entering the Special Management Mode 17 1 17 1 3 Menu List 17 2 17 2 Troubleshooting 17 3 17 2 1 Pre Check 17 3 17 2 2 User Request 17 3 17 2 3 Paper Error 17 3 17 2 4 Image error 17 3 ...

Page 404: ......

Page 405: ...e host machine 2 Press Main Menu Key Additional Func key Right Any key Additional function screen is displayed 3 Press 3 6 9 Mode transfers to the special management mode and maintenance code entry screen is displayed 4 Enter the maintenance code 5 digit and press OK Setting screen is displayed 5 Switch from OFF to ON and press OK Pressing OK activates the setting F 17 1 If you restore the setting...

Page 406: ... Color mode OFF ON Pre rotation is extended by 10 sec and also paper interval is extended by one and half round when printing 14682 Foggy image prevention mode All modes OFF ON Pre exposure is turned OFF Transfer bias is not applied as a countermeasure against the trailing edge toner splash 25200 Transparency permeability correction mode Transparency OFF ON Specify the control temperature at 180 d...

Page 407: ...R C1030iF Flawless image F 17 2 1 I need faster output in color monochrome mixed mode Measure Execute Monochrome mode engage mode Special management mode Main menu Additional function 3 6 9 53649 Service mode COPIER FUNCTION SPLMAN SPL53649 Note When setting Monochrome mode engage mode it affects the life of color toner cartridges even though printing in monochrome 1 Corner bend dirt and paper sta...

Page 408: ...Additional function 3 6 9 34691 Service mode COPIER FUNCTION SPLMAN SPL34691 Note When Color displacement correction mode is set printing speed may be slowing 3 Speckles on image and non image area Supplement When printing continuously red color image may have blur or lines depending on the paper type Measure Execute Calcareous paper mode Special management mode Main menu Additional function 3 6 9...

Page 409: ...ment 7 Mottled image on entire image area not smooth Supplement When printing the blue color image mottled or scale like image failure appears Measure Execute Re transfer prevention mode Special management mode Main menu Additional function 3 6 9 47667 Service mode COPIER FUNCTION SPLMAN SPL47667 Note When Re transfer prevention mode is set symptom may get worse depending on the printer status 8 M...

Page 410: ...ding edge margin execute leading edge margin switch enlarge Special management mode Main menu Additional function 3 6 9 65676 Service mode COPIER FUNCTION SPLMAN SPL65676 When reducing the leading edge margin execute leading edge margin switch reduce Special management mode Main menu Additional function 3 6 9 65677 Service mode COPIER FUNCTION SPLMAN SPL65677 When enlarging the left right margin e...

Page 411: ...Chapter 17 17 7 ...

Page 412: ......

Page 413: ...Chapter 18 Service Mode ...

Page 414: ......

Page 415: ...st 18 21 18 2 4 2 FUNCTION List 18 26 18 2 4 3 Adjustment of the ACS identification level 18 32 18 2 4 4 Adjustment of the ACS identification level 18 33 18 2 5 OPTION 18 33 18 2 5 1 OPTION List 18 33 18 2 5 2 OPTION List 18 43 18 2 6 COUNTER 18 53 18 2 6 1 COUNTER List 18 53 18 2 6 2 COUNTER List 18 54 18 3 FEEDER 18 56 18 3 1 ADJUST 18 56 18 3 1 1 ADJUST List 18 56 18 3 1 2 ADJUST List 18 56 18 ...

Page 416: ...18 5 2 1 SCAN List 18 67 18 5 2 2 SCAN List 18 67 18 5 3 PRINT 18 68 18 5 3 1 PRINT List 18 68 18 5 3 2 PRINT List 18 69 18 5 4 FAX 18 69 18 5 4 1 FAX List 18 69 18 5 4 2 FAX List 18 70 18 5 5 PANEL 18 71 18 5 5 1 PANEL List 18 71 18 5 5 2 PANEL List 18 73 ...

Page 417: ... service mode screen transition is shown below F 18 1 1 Main menu key 2 2 key 3 8 key 4 Main menu key Back key Back key Back key OK key or Back key User screen Initial screen Main item screen Intermediate item screen Sub item screen Main item screen Intermediate item screen Sub item screen Settings screen Back key ...

Page 418: ... O display mode Adjustment mode Operation Checking mode Machine settings mode Counter mode SSSW MENU NUM NCU Bit switch registration mode Service mode for FAX Displayed only when FAX is installed TESTMODE Service mode used to perform test print or operation check Menu switch registration mode Numeric value parameter settings mode NCU parameter settings mode Service mode SYSTEM SCAN PRINT FAX PANEL...

Page 419: ... service mode screen transition is shown below F 18 3 1 Main menu key 2 2 key 3 8 key 4 Main menu key Back key Back key Back key OK key or Back key User screen Initial screen Main item screen Intermediate item screen Sub item screen Main item screen Intermediate item screen Sub item screen Settings screen Back key ...

Page 420: ... O display mode Adjustment mode Operation Checking mode Machine settings mode Counter mode SSSW MENU NUM NCU Bit switch registration mode Service mode for FAX Displayed only when FAX is installed TESTMODE Service mode used to perform test print or operation check Menu switch registration mode Numeric value parameter settings mode NCU parameter settings mode Service mode SYSTEM SCAN PRINT FAX PANEL...

Page 421: ...al screen the screen goes back to the main menu screen 18 1 5 Service Mode Backup 0019 9717 imageRUNNER C1022 imageRUNNER C1022i Since there is no service label in the machine printing in the service mode setting value is not available either Hence adjustment in the market is being performed Please note that when the value service mode is modified be sure to record the modified value When using th...

Page 422: ...e machine printing in the service mode setting value is not available either Hence adjustment in the market is being performed Please note that when the value service mode is modified be sure to record the modified value MEMO When PCB is replaced or RAM clearing is performed the adjusted ADJUST and OPTION value will return to default value ...

Page 423: ... To change the setting OK key Not change the setting Back key Numeric value entry screen 1 To enter the setting value Numeric keys To increase the setting value by 1 key or scroll wheel clockwise To decrease the setting value by 1 key or scroll wheel counterclockwise To enter the negative setting value Right any key if displayed key or scroll wheel counterclockwise continue to operate until the va...

Page 424: ...y Small screen 2 To select the item key or scroll wheel To display the each setting screen OK key To display the previous screen Back key Setting value 1 Item selection screen To select the setting key or scroll wheel To change the setting OK key Not change the setting Back key Numeric value entry screen 2 To enter the setting value Numeric keys To change the setting OK key Not change the setting ...

Page 425: ... wheel To change the setting OK key Not change the setting Back key Numeric value entry screen 1 To enter the setting value Numeric keys To increase the setting value by 1 key or scroll wheel clockwise To decrease the setting value by 1 key or scroll wheel counterclockwise To enter the negative setting value Right any key if displayed key or scroll wheel counterclockwise continue to operate until ...

Page 426: ...y Small screen 2 To select the item key or scroll wheel To display the each setting screen OK key To display the previous screen Back key Setting value 1 Item selection screen To select the setting key or scroll wheel To change the setting OK key Not change the setting Back key Numeric value entry screen 2 To enter the setting value Numeric keys To change the setting OK key Not change the setting ...

Page 427: ...Display of the ROM version of the recording engine COPIER DISPLAY CCD Sub item Description TARGET B BLUE color shading target value TARGET G GREEN color shading target value TARGET R RED color shading target value GAIN OB CCD odd bit BLUE color gain level adjustment value GAIN OG CCD odd bit GREEN color gain level adjustment value GAIN OR CCD odd bit RED color gain level adjustment value GAIN EB C...

Page 428: ...tment value GAIN OG CCD odd bit GREEN color gain level adjustment value GAIN OR CCD odd bit RED color gain level adjustment value GAIN EB CCD odd bit BLUE color offset level adjustment value GAIN EG CCD odd bit GREEN color offset level adjustment value GAIN ER CCD odd bit RED color offset level adjustment value COPIER DISPLAY SPDTYPE Sub item Description SPDTYPE Display of the engine speed type of...

Page 429: ...the copy output sheet is larger or smaller than the document image Adjustment method Compare the document and copy output sheet and make an adjustment When the image printed in the output sheet is smaller than the document image increase the value When the image printed in the output sheet is larger than the document image decrease the value Setting range 512 to 512 Factory setting value Value aft...

Page 430: ...e text photo map mode Setting range 4 to 4 Factory setting value Value after RAM clearing 0 ACS EN Adjustment of copyboard ACS EN ACS judgment area When used The user does not need color adjustment of the upper edge or corners of the BOOK document At copyboard reading Setting range 2 to 2 Increase the setting value to enlarge the judgment area Factory setting value Value after RAM clearing 1 ACS E...

Page 431: ...ing value C When used Low high image density or fogging occurs but the problem cannot be eliminated by changing the density setting and performing special printing process Adjustment method Increase the setting value to increase the image density Decrease the setting value to decrease the image density When fogging occurs it may be eliminated by decreasing the setting value Setting range 10 to 10 ...

Page 432: ...te flower patches image with high granularity in halftone mode Setting range 30 to 40 Unit 50V It is preferable to enter values in the condition of M C Y K Factory setting value Value after RAM clearing 0 BCK TR C Transfer bias backside setting value C When used An image failure occurs depending on the type or condition of the paper AND the problem cannot be eliminated by performing special printi...

Page 433: ... outside of the document field is printed increase the setting value When the setting value is increased by 1 the image reading start position moves toward the trailing edge by 0 1mm Setting range 100 to 100 Factory setting value Differs depending on the machine Value after RAM clearing 0 ADJ Y Adjustment of the CCD reading start cell position image reading start position in the main scanning dire...

Page 434: ... dirt on the chart etc Setting range 65537 to 99999 Factory setting value Differs depending on the machine Value after RAM clearing 79766 DFTAR B Entry of the shading target value when DF is used BLUE color Normal document reading position Make the following adjustment using this item When used An image failure occurred after execution of ADF white level adjustment COPIER FUNCTION CCD DF WLVL1 DF ...

Page 435: ...e Value after RAM clearing 0 CRG BS K Charging bias setting value Bk When used Low high image density or fogging occurs but the problem cannot be solved by changing the density setting and performing special printing process Adjustment method When fogging occurs it may be eliminated by increasing the setting value Increase the setting value to slightly lower the image density Decrease the setting ...

Page 436: ... Value after RAM clearing 0 FRT TS K Transfer bias front side setting value Bk When used An image failure occurs depending on the type or condition of the paper AND the problem cannot be eliminated by performing special printing process Adjustment method The problem may be eliminated by changing the setting value Increase the setting value Effective for toner scatter dotted image Decrease the sett...

Page 437: ...t method The problem may be eliminated by changing the setting value Setting range 20 to 20 Unit 100V Factory setting value Value after RAM clearing 0 FRFS TMP Fixing temperature front side setting value When used The problem cannot be eliminated by performing special printing process and the image is not firmly fixed to the sheet or a residual image remains in the image Caution The fixing heater ...

Page 438: ...00 1 1 00 00 to 2037 12 31 23 59 Factory setting value Value after RAM clearing 000000000000 CNT INTV Setting of the interval for sending counter information to the server Set the interval of sending counter information to the server using the E RDS third party extended function Setting range 1 to 168 Unit 1 week Factory setting value Value after RAM clearing 24 STRD POS Automatic detection of the...

Page 439: ...l card equipment 6 Turn on the main power switch ERR E355 CLR Not used E719 CLR Clearing of E719 Clear the connection information of the control card equipment and coin robo PWD CLR Clearing of the password of a system administrator FILE SYS Initialization of the file system for the main and optional ROMs File decompression FORMAT FMT USB Not used FMT LDRV Not used FMT SD Not used 512 Not used 102...

Page 440: ...F WLVL2 Not used COPIER FUNCTION PARAM Sub item Description SYS SW Registration of system parameters See the table shown below PARAM SYS SW SW Bit Function Remarks 05 7 Switching of whether or not to prohibit exporting of PWD in the address book 0 Do not prohibit exporting 1 Prohibit exporting Initial value 1 COPIER FUNCTION PARAM Sub item Description SYS NUM 001 to 100 FAX SW Not used FAX NUM Not...

Page 441: ...ue after RAM clearing 0 IR C1022i IR C1021I iRC 1021i IRC 1022 iRC 1021 for North America Europe and Australia 1 Other models COPIER FUNCTION PRINTER Sub item Description SYS SW Not used SYS NUM Not used COPIER FUNCTION VIFFNC Sub item Description RSTR DCN Restoration of the backup information of DC controller NVRAM retained in the controller s NVRAM to the DC controller NVRAM Perform the followin...

Page 442: ...rolled temperature at 180 degC and perform idling of the fixing machine for 45 seconds before initial rotation Setting value 0 OFF 1 ON Factory setting value Value after RAM clearing 0 SPL53649 Setting of engagement for monochrome mode Perform full engagement of the ETB Setting value 0 OFF 1 ON Factory setting value Value after RAM clearing 0 SPL35607 Setting of measures for hot offset Decrease th...

Page 443: ...unter information to the server using the E RDS third party extended function Refer to the date and time setting in the user mode 12 digits YYYYMMDDHHMM YYYY Year MM Month DD Day HH Hour MM Minute Setting range 2000 1 1 00 00 to 2037 12 31 23 59 Factory setting value Value after RAM clearing 000000000000 CNT INTV Setting of the interval for sending counter information to the server It is displayed...

Page 444: ... ERR E355 CLR Operation is enabled by entering a specific password E719 CLR Clearing of E719 Clear the connection information of the control card equipment and coin robo PWD CLR Clearing of the password of a system administrator FILE SYS Initialization of the file system for the main and optional ROMs File decompression FORMAT FMT USB Not used FMT LDRV Not used FMT SD Not used CER DRV Format the A...

Page 445: ... DF WLVL1 Not used DF WLVL2 Not used COPIER FUNCTION PARAM Sub item Description SYS SW Registration of system parameters See the table shown below COPIER FUNCTION PARAM SYS SW SW Bit Function Remarks 2 6 Import export via USB default 0 5 6 2a m reset 0 Reset 1 Not reset default 1 9 0 Display hide of PS data protocol menu 1 Display 0 Hide 3 Forcibly deactivate the uniFLOW function 1 ON 0 OFF If tur...

Page 446: ...gnature algorithm ISSUER Issuer VLD_FROM Commencement date of the expiration period VLD_TO Finishing date of the expiration period SUBJECT Subject of issuance PUB_KEY Public key algorithm and size THMB_PRT Digest Thumb imprint CDC SW Not used CDC NUM Not used EXC NAVI Switch for whether or not to start up the installation navigation When setting this switch to 1 after the installation navigation i...

Page 447: ... NVRAM retained in the controller s NVRAM to the DC controller NVRAM SEL TALC Setting of TALC paper ETB cleaning is performed 10 times at initial rotation INV ATVC Setting to enable ATVC Ignore ATVC and use a default value for the output value of each bias IMP BNDG Setting for banding improvement Perform idling with engagement of the developing assembly and disengagement of ETB AANY 0 AANY 1 Setti...

Page 448: ...hen the 1st page is picked up at the time of initial rotation mode switching or toner ejection Setting value 0 OFF 1 ON Factory setting value Value after RAM clearing 0 SPL14682 Setting for prevention of fogging 2 Turn off the pre exposure operation Do not add a transfer bias as measures to prevent a bird s foot print on the trailing edge Setting value 0 OFF 1 ON Factory setting value Value after ...

Page 449: ... user s request etc 1 Enter the service mode main menu 2 8 main menu 2 Change the value of the following service mode item from 0 to 1 COPIER FUNCTION PARAM DSP ACS 3 Turn OFF ON the main power switch 4 Change the following additional function mode setting Select Additional func Adjustment Cleaning ACS Function Adjustment Feeder and change the value by 1 scale toward color priority side 5 Enter th...

Page 450: ...he attribute flag when printing a message received by email Setting value 0 For PDL_Text mode CardDirect_Gray Correction ODM Background On 1 For PDL_Photo mode CardDirect_Normal ODM Background Off 2 For Scan_Photo mode CardDirect_Normal ODM Background On Factory setting value Value after RAM clearing 0 The Text mode is set as default because it is considered that many of the email messages contain...

Page 451: ... black and white 2 110 Total monocolor large 111 Total monocolor small 112 Total black and white large yes 113 Total black and white small yes 114 Total 1 two sided yes 115 Total 2 two sided 116 Large two sided yes 117 Small two sided 118 Total monocolor 1 119 Total monocolor 2 120 Total full color large yes 121 Total full color small 122 Total full color monocolor large yes 123 Total full color m...

Page 452: ...er replacement expansion 2 yes 201 Copies total 1 yes 202 Copies total 2 203 Copies large yes 204 Copies small yes 205 Copies A total 1 yes 206 Copies A total 2 207 Copies A large yes 208 Copies A small yes 209 Local copies total 1 yes 210 Local copies total 2 211 Local copies large yes 212 Local copies small 213 Remote copies total 1 214 Remote copies total 2 215 Remote copies large 216 Remote co...

Page 453: ...monocolor large 282 Local copies monocolor small 283 Local copies black and white large yes 284 Local copies black and white small 285 Local copies full color mono color large yes 286 Local copies full color mono color large yes 287 Local copies full color mono color 2 yes 288 Local copies full color mono color 1 289 Local copies full color large two sided yes 290 Local copies full color small two...

Page 454: ...al 1 yes 332 PDL prints total 2 333 PDL prints large yes 334 PDL prints small yes 335 PDL prints full color 1 yes 336 PDL prints full color 2 yes 339 PDL prints black and white 1 yes 340 PDL prints black and white 2 341 PDL prints full color large yes 342 PDL prints full color small 345 PDL prints black and white large yes 346 PDL prints black and white small 351 PDL prints full color large two si...

Page 455: ...lor small 619 Box prints full color monocolor 2 620 Box prints full color monocolor 1 621 Box prints full color large two sided 622 Box prints full color small two sided 623 Box prints monocolor large two sided 624 Box prints monocolor small two sided 625 Box prints black and white large two sided 626 Box prints black and white small two sided yes 631 Media prints total 1 yes 632 Media prints tota...

Page 456: ...yes 706 Received prints full color 2 707 Received prints gray scale 1 708 Received prints gray scale 2 yes 709 Received prints black and white 1 yes 710 Received prints black and white 2 711 Received prints full color large yes 712 Received prints full color small 713 Received prints gray scale large 714 Received prints gray scale small 715 Received prints black and white large yes 716 Received pr...

Page 457: ...Sent scan total 2 color yes 916 Sent scan total 2 black and white yes 917 Sent scan total 3 color yes 918 Sent scan total 3 black and white 919 Sent scan total 4 color 920 Sent scan total 4 black and white yes 921 Sent scan total 5 color yes 922 Sent scan total 5 black and white yes 929 Sent scan total 6 color yes 930 Sent scan total 6 black and white 931 Sent scan total 7 color 932 Sent scan tota...

Page 458: ...DL printer output Setting value 0 Perform printing without a card 1 Perform printing when a card is inserted Factory setting value Value after RAM clearing 0 CC SPSW Setting of whether or not to support the control card I F CC V Setting value 0 Do not support the control card I F 1 Support the control card I F Factory setting value Value after RAM clearing 0 COPIER OPTION LCNS OF Disabling no tran...

Page 459: ...en the value is increased the dust detection level is increased This makes it easier to detect the dust causing low density lines Setting range 1 to 9999 TMIC BK Switching of the method of correcting the end of TMIC_BK_PASCAL_LUT high density area Setting value 0 Correction of the end of BK_LUT for PDL is set to OFF Correction of the end of Bk_LUT for copy operation is set to OFF 1 Correction of t...

Page 460: ...tory setting value Value after RAM clearing Reference External and Controls Counters COUNTER6 Selection of the counter type for Counter 6 Setting range 0 to 999 Factory setting value Value after RAM clearing Reference External and Controls Counters CNT SW Switching of the type of counter display Setting range 0 to 3 Factory setting value Value after RAM clearing 0 TNRB SW Switch the display of the...

Page 461: ...or mono color large yes 147 Total A full color mono color small yes 148 Total A full color mono color 2 yes 149 Total A full color mono color 1 yes 150 Total B1 yes 151 Total B2 152 Total B large yes 153 Total B small yes 154 Total B full color 1 yes 155 Total B full color 2 yes 156 Total B black and white 1 yes 157 Total B black and white 2 158 Total B mono color large 159 Total B mono color smal...

Page 462: ...sided 236 Copies monocolor small two sided 237 Copies black and white large two sided yes 238 Copies black and white small two sided yes 245 Copies A full color 1 yes 246 Copies A full color 2 247 Copies A monocolor 1 248 Copies A monocolor 2 yes 249 Copies A black and white 1 yes 250 Copies A black and white 2 251 Copies A full color large yes 252 Copies A full color small 253 Copies A monocolor ...

Page 463: ...e 015 Remote copies full color monocolor small 016 Remote copies full color monocolor 2 017 Remote copies full color monocolor 1 018 Remote copies full color large two sided 019 Remote copies full color small two sided 020 Remote copies monocolor large two sided 021 Remote copies monocolor small two sided 022 Remote copies black and white large two sided 023 Remote copies black and white small two...

Page 464: ...nocolor 1 411 Copies prints large yes 412 Copies prints small yes 413 Copies prints 2 yes 414 Copies prints 1 415 Copies prints monocolor large 416 Copies prints monocolor small 417 Copies prints full color large two sided yes 418 Copies prints full color small two sided 419 Copies prints monocolor large two sided 420 Copies prints monocolor small two sided 421 Copies prints black and white large ...

Page 465: ...ocolor 2 yes 650 Media prints full color monocolor 1 651 Media prints full color large two sided 652 Media prints full color small two sided 653 Media prints monocolor large two sided 654 Media prints monocolor small two sided 655 Media prints black and white large two sided 656 Media prints black and white small two sided 661 PictBridge total 1 662 PictBridge total 2 663 PictBridge large 664 Pict...

Page 466: ...1 808 Report prints gray scale 2 yes 809 Report prints black and white 1 yes 810 Report prints black and white 2 811 Report prints full color large yes 812 Report prints full color small 813 Report prints gray scale large 814 Report prints gray scale small 815 Report prints black and white large yes 816 Report prints black and white small 817 Report prints full color gray scale large yes 818 Repor...

Page 467: ...bases black and white 955 Sent scans local prints color 956 Sent scans local prints black and white 957 Sent scans box color 958 Sent scans box black and white yes 959 Media scans color yes 960 Media scans black and white COPIER OPTION CST Sub item Description CST U1 Not used CST U2 Not used CST U3 Not used COPIER OPTION ACC Sub item Description COIN ON OFF setting for the coin vendor display Chan...

Page 468: ...alue Value after RAM clearing 0 ST SPDF Display of the installation status of the searchable PDF function when disabling no transfer Setting value 0 ON 1 OFF Factory setting value Value after RAM clearing 0 ST PS Display of the installation status of the PS function when disabling no transfer Setting value 0 ON 1 OFF Factory setting value Value after RAM clearing 0 COPIER OPTION LCNS TR Disabling ...

Page 469: ...acked in double sided mode according to the charging counter at the time of FAX reception Do not perform count up when a blank sheet is delivered or stacked Count up the value by 1 for large and small sizes The counter value can be cleared RPT PRT Report print counter Count up the counter value when the paper is delivered to outside or stacked in double sided mode according to the charging counter...

Page 470: ...s the paper goes through the ADF separation roller Display range 0 to 999999 Limit 50000 Factory setting value Value after RAM clearing 0 COPIER COUNTER TOTAL Display setting adjustment range 00000000 to 99999999 When 99999999 is exceeded the value returns to 00000000 Sub item Description SERVICE1 Total counter for service 1 Count up the counter value when the paper is delivered to outside of the ...

Page 471: ...9999999 is exceeded the value returns to 00000000 Sub item Description C1 Cassette pickup total counter Display the number of sheets picked up from Cassette C2 Option cassette pickup total counter Display the number of sheets picked up from option cassette C3 Not used C4 Not used MF Manual feed total counter Display the number of sheets picked up from the manual feed pickup unit DK Not used 2 SIDE...

Page 472: ...ing 0 FEEDER ADJUST Sub item Description DOCST Adjustment of the position to stop the document when it is picked up from ADF picked up from the document tray Setting range 100 to 100 For reference When the value is increased the margin at the lead edge is decreased LA SPEED Adjustment of the document feeding speed at DF stream reading Setting range 512 to 512 FEEDER ADJUST Sub item Description DOC...

Page 473: ...s related Time by 2 bit combination 0 0 8 min 0 1 16 min 1 0 32 min 1 1 64min When bit 7 is 0 1page timeout time is specified with bit 1 and bit 0 regardless of any mode communication When bit 7 is 1 The timeout time for general transmission is specified with bit 1 and bit 0 for HT transmission with bit 3 and bit 2 for reception with bit 5 and bit 4 0 1 page timeout time transmission 1 2 1 page ti...

Page 474: ...of CI signal 2 V 21 end flag 3 Forbid duplex waiting of T 30 node 4 T 30 node F echo timer 5 Check frequency of CI signal at PBX settings 6 Do not deliver CNG at manual transmission 7 Do not deliver CED at manual reception 05 Standard function DIS signal setting related 1 mm inch convert text mode 2 mm inch convert text photo photo mode 3 Forbid bit delivery after bit 33 of DIS 4 Cut paper declara...

Page 475: ...t B4 size as large size or not 2 Scan whether to count B4 size as large size or not 5 Display toner replacement counter 35 0 e RDS function 0 OFF 1 ON 1 ON OFF of call button function 0 OFF 1 ON 4 ON OFF of IC card authentication management function 5 Handing of a scan job at device logout 0 Not stop a scan job 1 Stop a scan job 6 Handling of the stop confirmation screen display when the stop key ...

Page 476: ... 0 to 9 17 Pseudo RBT cadence ON time 0 to 999 18 Pseudo RBT cadence OFF time short 0 to 999 19 Pseudo RBT cadence OFF time long 0 to 999 20 Pseudo ring tone cadence ON time 0 to 999 21 Pseudo CI cadence OFF time short 0 to 999 22 Pseudo CI cadence OFF time long 0 to 999 23 CNG detection level at FAX TEL switching 0 to 7 24 Pseudo RBT delivery level at FAX TEL switching 10 to 20 100V 0 to 20 120 2...

Page 477: ...21 low speed flag 20 10ms 51 Threshold value of hook detection 10 to 53 Set the number of DTMF ringing times at FAX remote reception 10 to Default 25 54 Set the transmission time of BusyTone when the handset is used 55 Cycle to obtain data of environment log 0 to 480 min Default 60min No data is obtained with 0 56 Select counter type to be displayed at counter 1 101 57 Select counter type to be di...

Page 478: ...NE BIT Function Setting range 0 Frequency detection method 0 Tonal counter 1 Modem 1 2 Signal frequency 0 Not change 1 Change 3 4 Judgment of intermittent signal 0 Start from either valid ON signal or OFF signal 1 Start from valid ON signal 5 6 Signal formation 0 Intermittent 1 Continuous 7 Signal detection 0 Not detect 1 Detect FAX NCU 2nd DIAL TONE Parameter No Function Setting range 1 T0 timer ...

Page 479: ...on 0 Not detect 1 Detect 4 Judgment of intermittent signal 0 Start from either valid ON signal or OFF signal 1 Start from valid ON signal 5 RBT signal check cycle 0 1 2 cycle 1 1 cycle 6 Signal formation 0 Intermittent 1 Continuous 7 Signal detection 0 Not detect 1 Detect FAX NCU BUSY TONE 1 Parameter No Function Setting range 1 2 T1 timer 0 9999 x10ms 3 T2 timer 0 9999 x10ms 4 T3 timer 0 9999 x10...

Page 480: ...rameter No Function Setting range 01 CI ON time 0 9999 x10ms 02 CI LONG ON time 0 9999 x10ms 03 CI OFF time 0 9999 x10ms 04 CI LONG OFF time 0 9999 x10ms 05 CI MAX OFF time 0 9999 x10ms 06 CI WAIT time 0 9999 x10ms 07 CI frequency 0 9999 cycle 08 CI frequency lower limit 0 9999 Hz 09 CI frequency upper limit 0 9999 Hz FAX NCU CNG DETECT Parameter No Setting description Setting range 1 At F T switc...

Page 481: ...on Setting range 1 T0 timer 0 9999 x10ms 2 T1 timer 0 9999 x10ms 3 T2 timer 0 9999 x10ms 4 T3 timer 0 9999 x10ms 5 T4 timer 0 9999 x10ms 6 Signal detection table 0 16 7 Signal detection level 0 9 8 Number of valid DT DIAL TONE detection 0 9999 Times FAX NCU PBX BUSY TONE BIT Function Setting range 0 1 2 Signal frequency 0 Not change 1 Change 3 4 Judgment of intermittent signal 0 Start from either ...

Page 482: ...ent state MIN When MIN is selected set off the minimum volume with OK key MAX When MAX is selected set off the maximum volume with OK key VOL Set off the volume according to the hardware volume TESTMODE SYSTEM DRAM Check DRAM Sub item Description TEST1 Check writing reading of data in DRAM area excluding system work area TEST2 Check data reading high speed TESTMODE SYSTEM ACC Check ID control card...

Page 483: ...DF2 B ADF ADJ Execute adjustment of ADF DF STRM Not used DF SPEED Not used DF OFFST Not used DF POSAD Not used TESTMODE SCAN ADJUST Checking Sensor Sub item Description HP SENS Home position sensor 1 HP 0 anything other than HP TP SENS Sensor for paper in tray 1 presence of paper 0 no paper REG SENS Pre registration sensor 1 presence of paper 0 no paper ESS SENS Front door sensor 1 ON 0 OFF TESTMO...

Page 484: ...me position sensor 1 HP 0 anything other than HP TP SENS Sensor for paper in tray 1 presence of paper 0 no paper REG SENS Pre registration sensor 1 presence of paper 0 no paper ESS SENS Front door sensor 1 ON 0 OFF TESTMODE SCAN ADFTEST ADF Feeding Test Execute feeding operation according to the scanning feeding speed specified in SPEED 2 SIDE COUNT Sub item Description SPEED Not used 2 SIDE Selec...

Page 485: ... Execute output that has been selected above by pressing it TESTMODE PRINT Printing PG pattern Sub item Description PG TYPE Enter PG number COUNT Enter the number to be output PHASE Select 1 sided 2 sided MODE Not used THRU Not used DENS M Not used DENS C Not used DENS Y Not used DENS K Not used COLOR M Selection for each color is available The selected color ON is to be output Setting value 1 ON ...

Page 486: ...very function 2400bps 4800bps 7200bps 9800bps TC7200 TC9600 12000bp 14400bp DTMFTX LONG Close DC circuit to deliver DTMF signal using the modem s DTMF delivery function V34G3TX SPEED Close DC circuit to deliver the selected frequency using the modem s G3 signal delivery function V 34 3429baud 3200baud 3000baud 2800baud 2743baud 2400baud TESTMODE FAX FACULTY Sub item Description G34800TX G34 800TX ...

Page 487: ...ivery function 2400bps 4800bps 7200bps 9800bps TC7200 TC9600 12000bp 14400bp DTMFTX LONG Close DC circuit to deliver DTMF signal using the modem s DTMF delivery function V34G3TX SPEED Close DC circuit to deliver the selected frequency using the modem s G3 signal delivery function V 34 3429baud 3200baud 3000baud 2800baud 2743baud 2400baud TESTMODE FAX FACULTY Sub item Description G34800TX G34 800TX...

Page 488: ...the wheel Turning the wheel clockwise increases the value and turning it counterclockwise decreases the value Values are displayed in the range from 0 to 23 When pressing the OK key after operation check OK or NG is displayed in the following condition OK Entry was made with more than 12 consecutive clicks counterclockwise and with more than 12 consecutive clicks counterclockwise Refer to MEMO NG ...

Page 489: ...the OK key the setting value is displayed 4 Press the Return key and complete adjustment Factory setting value Varies depending on the machine Value after clearing of RAM data 10 MAX Set the maximum setting value Adjustment method 1 Press the OK key 2 Increase decrease the setting value to minimize flicker in the flicker screen displayed key The value decreases key The value increases 3 When press...

Page 490: ...OK key was pressed with clockwise or counterclockwise operation only MEMO 1 click increases decreases the value by 1 The wheel rotates 360 degrees with 24 clicks LED CHECK START LED check Check the LED operation Every time pressing the OK key after LEDs are completely turned off the Start Key Lamp Execution Memory Lamp Error Lamp light up sequentially When pressing the Return key in midstream LED ...

Page 491: ...Press the OK key 2 Increase decrease the setting value to minimize flicker in the flicker screen displayed key The value decreases key The value increases 3 When pressing the OK key the setting value is displayed 4 Press the Return key and complete adjustment Factory setting value Varies depending on the machine Value after clearing of RAM data 10 MAX Set the maximum setting value Adjustment metho...

Page 492: ......

Page 493: ...Chapter 19 Upgrading ...

Page 494: ......

Page 495: ...rade 19 1 19 2 Making Preparations 19 2 19 2 1 Required System Environment 19 2 19 2 2 Before Upgrade 19 2 19 3 Downloading System Software 19 3 19 3 1 Downloading the System Software 19 3 19 3 1 1 Downloading Procedure 19 3 19 3 1 2 Downloading Procedure 19 7 ...

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Page 497: ...he machine with using the user support tool hereinafter called UST F 19 1 Firmware Structure T 19 1 Depending on the UST version Firmware can be less than above mentioned Firmware Function Storage BOOTROM Main controller activation Main controller PCB BOOTABLE Whole control Main controller PCB LANGUAGE Language file Main controller PCB DCON Control printer area DC controller PCB Firmware USB cable...

Page 498: ...re PC that has USB port UST file for the Machine Obtained from System CD and Service site s download Vary depends on the sales company USB cable USB1 1 2 0 19 2 2 Before Upgrade 0019 5086 imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Start PC 2 Connect the machine and a PC with a USB cable 3 Turn ON the machine and enter the download mode in service mode ...

Page 499: ...Downloading the System Software 19 3 1 1 Downloading Procedure 0019 5087 imageRUNNER C1022 imageRUNNER C1022i 1 Open the UST wlaaXXXX ust all exe XXXX firmware version 2 Note the firmware version that the current one will be updated to and click Next F 19 3 ...

Page 500: ...Chapter 19 19 4 3 Click Next F 19 4 4 Select a USB connected device and click Next F 19 5 ...

Page 501: ...Chapter 19 19 5 5 Click Start F 19 6 6 Click Yes F 19 7 Download will be started F 19 8 ...

Page 502: ...pter 19 19 6 7 When download is complete click OK F 19 9 The machine restarts automatically 8 Check that the firmware version is the same as the one checked in step 2 in service mode COPIER DISPLAY VERSION ...

Page 503: ...Procedure 0025 8979 Color imageRUNNER C1030 Color imageRUNNER C1030iF 1 Open the UST wlaaXXXX ust all exe XXXX firmware version 2 Note the firmware version that the current one will be updated to and click Next F 19 10 3 Click Next F 19 11 ...

Page 504: ...Chapter 19 19 8 4 Select a USB connected device and click Next F 19 12 5 Click Start F 19 13 ...

Page 505: ...19 14 Download will be started F 19 15 7 When download is complete click OK F 19 16 The machine restarts automatically 8 Check that the firmware version is the same as the one checked in step 2 in service mode COPIER DISPLAY VERSION ...

Page 506: ...Chapter 19 19 10 ...

Page 507: ...Chapter 20 Service Tools ...

Page 508: ......

Page 509: ...ntents Contents 20 1 Service Tools 20 1 20 1 1 Special Tools 20 1 20 1 2 Standard Tools 20 1 20 1 3 Special Tools 20 2 20 1 4 Standard Tools 20 2 20 1 5 Solvent Oil List 20 3 20 1 6 Solvent Oil List 20 3 ...

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Page 511: ...xtension pin FY9 3038 A Used as a probe extension when making electrical checks Tester extension pin L shaped FY9 3039 A Used as a probe extension when making electrical checks Loupe CK 0056 B Used for checking images No Tool name Tool No Remark 1 2 3 4 5 Tool case Jumper wire Clearance gauge Compression spring scale Phillips screwdriver TKN 0001 TKN 0069 CK 0057 CK 0058 CK 0101 With a clip 0 02 t...

Page 512: ...ush Penlight Plastic bottle Lint free paper CK 0314 CK 0315 CK 0327 CK 0328 CK 0336 100 cc 500 SH PKG 26 27 28 Oiler Plastic jar Digital multi measure CK 0349 CK 0351 FY9 2032 30 cc 30 cc Tool name Tool No Ctgr Appearance Remarks Digital multimeter FY9 2002 A Use for electrical checks for adjustment of laser power in combination with the laser power checker Cover switch TKN 0093 A Tester extension...

Page 513: ...ttle Lint free paper CK 0314 CK 0315 CK 0327 CK 0328 CK 0336 100 cc 500 SH PKG 26 27 28 Oiler Plastic jar Digital multi measure CK 0349 CK 0351 FY9 2032 30 cc 30 cc No Name Uses Remarks 1 Ethyl alcohol Cleaning Plastic Rubber External parts Oil and toner stains Procure locally Flammable keep away from flame 2 Grease Apply to gears shafts bushings and other sliding parts MOLYKOTE R EM 50LS GREASE D...

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Page 515: ...Appendix ...

Page 516: ......

Page 517: ...utput level does not become constant due to the following reasons Sequence of Operations printer unit imageRUNNER C1022 imageRUNNER C1022i Color imageRUNNER C1030 Color imageRUNNER C1030iF Condition Full color Cassette A4 Single sided 2 prints continuous Reader motor M12 Document lamp LAMP1 2 Reader HP sensor SR717 STBY SREADY HP shift HP shift Start key ON Motor forward Motor reverse Reader HP se...

Page 518: ...everse motor M11 Duplexing feed motor M10 Scanner motor M2 M3 Cassette pickup solenoid SL5012 Registration sensor SR710 Fixing delivery sensor SR6005 Reverse sensor SR706 Delivery sensor SR715 TOP OF PAGE signal TOP Pre exposure LED Primary charging bias Developing bias Transfer bias Magenta Transfer bias Cyan Transfer bias Yellow Transfer bias Black Attaching bias ATVC ATVC ATVC Print command Ope...

Page 519: ... following reasons Sequence of Operations printer unit imageRUNNER C1022 imageRUNNER C1022i Condition Full color Cassette A4 Single sided 2 prints continuous Reader motor M12 Document lamp LAMP1 2 Reader HP sensor SR717 STBY SREADY HP shift HP shift Start key ON Motor forward Motor reverse Reader HP sensor ON Document lamp ON HP Book Position Move shading correction 2 Book Position shift Scan move...

Page 520: ...r M10 Scanner motor M2 M3 Cassette pickup solenoid SL5012 Registration sensor SR710 Fixing delivery sensor SR6005 Reverse sensor SR706 Delivery sensor SR715 TOP OF PAGE signal TOP Pre exposure LED Primary charging bias Developing bias Transfer bias Magenta Transfer bias Cyan Transfer bias Yellow Transfer bias Black Attaching bias ATVC ATVC ATVC Print command Operation Between sheets bias Normal ro...

Page 521: ...1 TOP VERTICAL SYNCHRONOUS signal VDO_Y0_N VIDEO signal Yellow video 1 BD_M BD signal Magenta VDO_Y1_P VIDEO signal Yellow video 2 BD_C BD signal Cyan VDO_Y1_N VIDEO signal Yellow video 2 BD_Y BD signal Yellow VDO_C0_P VIDEO signal Cyan video 1 BD_K BD signal Black VDO_C0_N VIDEO signal Cyan video 1 CCRT STATUS CHANGE NOTICE signal VDO_C1_P VIDEO signal Cyan video 2 SDA SERIAL DATA signal VDO_C1_N...

Page 522: ...signal Cyan PRI1PWM CHARGE BIAS DRIVE signal Magenta DEV4PWM DEVELOPING BIAS DRIVE signal Black DEV3PWM DEVELOPING BIAS DRIVE signal Yellow DEV2PWM DEVELOPING BIAS DRIVE signal Cyan DEV1PWM DEVELOPING BIAS DRIVE signal Magenta PREEXP4 PRIMARY EXPOSURE LED DRIVE signal Black PREEXP3 PRIMARY EXPOSURE LED DRIVE signal Yellow PREEXP2 PRIMARY EXPOSURE LED DRIVE signal Cyan PREEXP1 PRIMARY EXPOSURE LED ...

Page 523: ...TROL signal VDO11 VIDEO signal Magenta video 1 VDO11 VIDEO signal Magenta video 1 VDO22 VIDEO signal Cyan video 2 VDO22 VIDEO signal Cyan video 2 LD2CTRL2 LASER CONTROL signal LD2CTRL1 LASER CONTROL signal LD2CTRL0 LASER CONTROL signal VDO21 VIDEO signal Cyan video 1 VDO21 VIDEO signal Cyan video 1 LDPWRH LASER LIGHT INTENSITY SWITCH signal LD2PDOUT LASER CURRENT OUTPUT signal TOPS TOP OF PAGE sig...

Page 524: ...R POSITIVE BIAS DRIVE signal Yellow TR2PWM TRANSFER POSITIVE BIAS DRIVE signal Cyan TR1NPWM TRANSFER NEGATIVE BIAS DRIVE signal Magen ta TR1PWM TRANSFER POSITIVE BIAS DRIVE signal Magenta ATTPWM ATTRACTION POSITIVE BIAS DRIVE signal ATTNDCD ATTRACTION NEGATIVE BIAS DRIVE signal TR4I TRANSFER CURRENT signal Black TR1I TRANSFER CURRENT signal Magenta ATTI ATTRACTION CURRENT signal TON4SNS TONER LEVE...

Page 525: ...OR SPEED signal Magenta D4HPS DRUM HOME POSITION signal DM1ACC DRUM MOTOR ACCELERATION signal Magenta D3HPS DRUM HOME POSITION signal DM3DEC DRUM MOTOR DECELERATION signal Yellow D2HPS DRUM HOME POSITION signal DM4REV DRUM MOTOR REVERSE COMMAND signal Black D1HPS DRUM HOME POSITION signal DM1DEC DRUM MOTOR DECELERATION signal Black FEDMI2 FEED MOTOR CONTROL signal DM4FG DRUM MOTOR SPEED signal Bla...

Page 526: ...ER FEEDER PICK UP SOLENOID DRIVE signal FSRMFG FIXING MOTOR SPEED signal ETBMFG ETB MOTOR SPEED signal FSRMACC FIXING MOTOR ACCELERATION signal ETBMACC ETB MOTOR ACCELERATION signal FSRMDEC FIXING MOTOR DECELERATION signal ETBMDEC ETB MOTOR DECELERATION signal PFULS DELIVERY TRAY PAPER FULL signal TRSEPSL ETB ESTRANGEMENT SOLENOID DRIVE signal FSRSEPS FIXING PRESSURE RELEASE signal DUPOPCK CLOCK s...

Page 527: ...4 3 2 1 J8129 SOLD9 SOLD7 SOLD10 SOLD8 1 2 3 4 J3020D 1 2 3 4 J3020L J3020DH 1 2 3 4 J3020 8 1 2 3 4 5 6 7 9 10 J8125 10 9 8 2 3 4 5 6 1 7 J5027L J5027DH 7 1 6 5 4 3 2 8 9 10 J5027D 2 3 4 1 J5026F 2 3 4 1 J5026M 8 1 2 3 4 5 6 7 9 10 J5025M 8 1 2 3 4 5 6 7 9 10 J5025F 1 2 3 4 5 J7003 5 4 3 2 1 J7004 3 2 1 J7005 J1014 10 9 8 2 3 4 5 6 1 7 J3004 PIN3002 3 4 5 6 1 2 J1006 8 1 2 3 4 5 6 7 J3012 2 1 J30...

Page 528: ...VA SCNM1ACC SCNM2ACC SCNM1DEC SCNM2DEC GND GND 1st 2st 3st 4st Laser scanner unit 1 2 3 4 5 6 7 8 J1021 5 4 3 2 1 J5029 1 2 3 4 5 J1013 J5030H J5029H J5028H 3 2 1 J5030 4 3 2 1 J5028 1 2 3 J1025 1 2 3 4 J1011 J401 J1023 J1022 J201 1 2 J202 J1009 J2002 J1019 1 2 3 J1008 J301 1 2 J302 2 1 J303 1 2 J304 2 1 J305 J1020 1 2 3 4 J1018 1 2 3 4 J5001A J1010 J101 J102 J1012 2 1 J1024 23 J312 J313 1 2 3 4 J...

Page 529: ...1 2 1 J5011L J5010L J5010LM 1 2 J405 2 1 J403 1 2 J210 3 2 1 J705 J823DH 1 2 3 J823D 10 9 8 2 3 4 5 6 1 7 J209 3 2 1 J406 9 8 2 3 4 5 6 1 7 J410 J4010D 7 1 6 5 4 3 2 8 9 10 11 12 J404 1 2 3 J702 13 12 11 10 9 8 2 3 4 5 6 1 7 J208 1 2 3 4 5 6 J5003 12 11 10 9 8 2 3 4 5 6 1 7 J207 J5010DF 1 2 3 4 5 6 7 J206 1 2 1 2 3 4 J811 1 2 3 4 5 J812 2 1 1 2 3 4 9 8 2 3 4 5 6 1 7 J213 1 2 3 4 5 6 1 2 3 4 5 6 1 ...

Page 530: ...T GND CARD_DETECT VBUS USB_DEV_DM USB_DEV_DP B_PRDY PK WH WH UL3725 26 PK USB DEVICE External device External device 100V 230V SERIAL CARD READER to coin vendor to coin vendor Option cable 5 4 3 2 1 J6036 1 2 3 4 5 J8119 5 4 3 2 1 J6023L 1 2 3 4 5 J6023D J6023LH 1 2 3 4 5 6 7 J8117 2 1 J9102 J6021LH 2 1 J8140B 9 8 2 3 4 5 6 1 7 J8118A 1 2 J8140A 1 2 3 J8133 1 2 3 J720 1 2 3 4 5 6 7 J6035 7 6 5 4 3...

Page 531: ... 4 3 2 8 9 10 11 12 J8120 SOLD11 4 3 2 1 J8121 1 2 3 4 J5015D J8114 J202A USB J205A J8103 USB FT8155 187 3 2 1 J719 6 5 4 3 2 1 J6034 1 2 3 J717 1 2 3 J5014L 3 2 1 J5014D 1 2 3 4 J8131 J201B J105A J5015LH 1 J5021M J102A J103A 1 2 3 4 5 6 J2 1 2 3 4 5 6 J8128 J5014LH 2 3 4 1 J5015L 2 3 4 1 J6032 7 6 5 4 3 2 1 J8151 J1 1 2 3 4 5 6 7 J3 1 2 3 J8123 J8124 1 2 3 4 4 3 2 1 2 1 J6033 1 2 4 1 2 3 5 6 7 8 ...

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Page 533: ...Oct 29 2010 ...

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