Subsection 01 (RENEGADE SERIES)
ENGINE
1
st
Upper compression ring, rectangular
2
nd
Lower compression ring, tapered face
Piston ring type
3
rd
Oil scraper ring
New
0.10 mm to 0.30 mm (.004 in to .012 in)
570
Service limit
0.50 mm (.02 in)
New
0.20 mm to 0.35 mm (.008 in to .014 in)
850
Service limit
0.60 mm (.024 in)
New
0.20 mm to 0.40 mm (.008 in to .016 in)
Rectangular
1000R
Service limit
0.60 mm (.024 in)
New
0.35 mm to 0.55 mm (.014 in to .022 in)
570
850
Service limit
0.85 mm (.033 in)
New
0.20 mm to 0.40 mm (.008 in to .016 in)
Tapered face
1000R
Service limit
0.70 mm (.028 in)
New
0.20 mm to 0.70 mm (.008 in to .028 in)
Ring end gap
Oil scraper ring
All
Service limit
1.00 mm (.039 in)
New
0.025 mm to 0.070 mm (.001 in to .0028 in)
570
Service limit
0.10 mm (.0039 in)
New
0.03 mm to 0.07 mm (.0012 in to .0028 in)
Rectangular
850
1000R
Service limit
0.15 mm (.0059 in)
New
0.02 mm to 0.06 mm (.0008 in to .0024 in)
Tapered face
All
Service limit
0.15 mm (.0059 in)
New
0.01 mm to 0.18 mm (.0004 in to .0071 in)
Ring/piston groove clearance
Oil scraper ring
All
Service limit
0.25 mm (.0098 in)
570
84.023 mm to 84.037 mm
(3.308 in to 3.3085 in)
850
93.993 mm to 94.007 mm
(3.7005 in to 3.7011 in)
Cylinder bore
1000R
New
90.993 mm to 91.007 mm
(3.5824 in to 3.583 in)
Maximum New
0.038 mm (.0015 in)
Cylinder taper
Service limit
0.090 mm (.0035 in)
Maximum New
0.015 mm (.0006 in)
Cylinder out of round
Service limit
0.020 mm (.0008 in)
New
34.959 mm to 34.975 mm
(1.3763 in to 1.377 in)
Timing
chain side
Service limit
34.950 mm (1.376 in)
New
21.959 mm to 21.980 mm
(.8645 in to .8654 in)
Camshaft main bearing journal
Spark plug
side
Service limit
21.950 mm (.8642 in)
New
35.000 mm to 35.025 mm
(1.378 in to 1.3789 in)
Timing
chain side
Service limit
35.040 mm (1.3795 in)
New
22.000 mm to 22.021 mm
(.8661 in to .867 in)
Camshaft main bearing journal bore
Spark plug
side
Wear limit
22.040 mm (.8677 in)
vmr2016-412
3