Subsection 13 (GEARBOX AND 4X4 COUPLING UNIT (WITH GBPS))
Remove propeller shaft. Refer to
REAR DRIVE
subsection.
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1. Shift shaft oil seal
2. Shift drum shaft oil seal
3. Output shaft oil seal
Punch a sharp screwdriver through oil seal for re-
moval.
NOTE:
Position screwdriver only in marked areas
to avoid damaging the ball bearing behind oil seal
during removal.
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1. Marked areas for removal
2. Output shaft oil seal
Before beginning the installation ensure gearbox
is set to PARK position.
Lubricate sealing lips, refer to
OIL SEAL LUBRI-
CATION
in this subsection.
Apply engine oil on outer diameter of oil seal to
avoid damaging it during installation.
Place oil seal on output shaft and install it using
the following tools.
REQUIRED TOOL
OIL SEAL INSTALLER (P/N 529
036 204)
Flat washer (P/N 250 200 102)
M12 x 1.25 x 35 hexagonal screw
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1. Output shaft oil seal
2. Oil seal installer
3. Flat washer (P/N 250 200 102)
4. M12 x 1.25 x 35 hexagonal screw
5. Apply engine oil on outer diameter of oil seal
GEARBOX
Removing the Gearbox
Remove engine from vehicle. Refer to
ENGINE
REMOVAL AND INSTALLATION
for the proce-
dure.
Refer to
CONTINUOUSLY VARIABLE TRANSMIS-
SION (CVT)
subsection to remove following parts:
– CVT cover
– Drive and driven pulleys
– CVT air guide.
Drain gearbox. Refer to
GEARBOX OIL DRAIN-
ING PROCEDURE
in
PERIODIC MAINTENANCE
PROCEDURES
subsection.
Remove
ACTUATOR
, see procedure in this sub-
section.
Unscrew the four (4) nuts that attach the gearbox
to the engine.
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