Subsection 02 (PERIODIC MAINTENANCE PROCEDURES)
PERIODIC MAINTENANCE
PROCEDURES
SERVICE TOOLS
Description
Part Number
Page
TEST CAP ......................................................................................
529 035 991 ............................................. 8
VACUUM/PRESSURE PUMP ........................................................
529 021 800 ....................................... 8, 23
SERVICE PRODUCTS
Description
Part Number
Page
AIR FILTER CLEANER ...................................................................
219 700 341 ............................................. 3
AIR FILTER OIL .............................................................................
219 700 340 ............................................. 3
BRAKE FLUID GTLMA DOT4........................................................
293 600 131 ..................................... 20, 22
ISOFLEX GREASE TOPAS NB 52 .................................................
293 550 021 ........................................... 13
LOCTITE 767 (ANTISEIZE LUBRICANT) .......................................
293 800 070 ........................................... 16
LONG LIFE ANTIFREEZE(F) ..........................................................
619 590 204 ............................................. 7
LONG LIFE ANTIFREEZE ..............................................................
219 702 685 ............................................. 7
PROPELLER SHAFT GREASE.......................................................
293 550 063 ........................................... 18
SUSPENSION GREASE .................................................................
293 550 033 ..................................... 19–20
XPS 4-STROKE SYNTH. BLEND OIL.............................................
293 600 121 ............................................. 4
XPS 4-STROKE SYNTHETIC OIL ...................................................
293 600 112 ............................................. 4
XPS BRAKES AND PARTS CLEANER (USA) .................................
219 701 705 ........................................... 21
XPS BRAKES AND PARTS CLEANER ...........................................
219 701 776 ........................................... 21
XPS SYNTHETIC GEAR OIL (75W 140) ........................................
293 600 140 ..................................... 11, 18
XPS SYNTHETIC GEAR OIL (75W 90) ..........................................
293 600 043 ........................................... 17
XPS SYNTHETIC GREASE.............................................................
293 550 010 ........................................... 22
GENERAL
This subsection provides:
– Fluid level verifications
– Maintenance procedures.
The following systems should be serviced accord-
ing to the
PERIODIC MAINTENANCE SCHED-
ULE
.
PROCEDURES
AIR INTAKE SYSTEM
Engine Air Filter Maintenance
Guideline
As with any ATV, air filter maintenance is critical to
ensure proper engine performance and life span.
Air filter maintenance should be adjusted accord-
ing to riding conditions.
Air filter maintenance must be increased in fre-
quency and oil must be added to the foam filter
for the following dusty conditions:
– Riding on dry sand
– Riding on dry dirt covered surfaces
– Riding on dry gravel trails or similar conditions.
NOTE:
Riding in a group in these conditions
would increase even more the air filter mainte-
nance.
Removing the Engine Air Filter
NOTICE
Never remove or modify any com-
ponent in the air filter housing. Otherwise,
engine performance degradation or damage
can occur. The engine is calibrated to operate
specifically with these components.
1. Remove seat.
2. Remove console. Refer to
BODY
subsection.
3. Rotate air filter cover counterclockwise to re-
move it.
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