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7

 

PART 2 

AIR INLET AND 
VENTING 

 

It is extremely important to follow these venting 
instructions carefully. Failure to do so can cause 
severe personal injury, death or substantial property 
damage.  

2.1 

GENERAL VENTING GUIDE 

 

Single pipe vent with common air from room. 

Figure 4: Venting Configuration 

 

The  TH  is  a  category  II/IV  condensing  appliance,  97% 
efficient unit.  

The    TH  may  be  vented  with  manufactured  prefabricated 
UL/ ULC listed vents of AL29-4C or 316L stainless steel or 
with  plastic vent  certified to  UL/  ULC S636, such as,  IPEX 
System  636  CVPC  or  IPEX  System  636  PVC  or  as 
permitted by local jurisdictions. 

 

The  TH  must  be  vented  and  supplied  with 
combustion and ventilation air as described in this 
section.  Ensure  that  the  venting  and  combustion 
air  supply  complies  with  these  instructions 
regarding  the  vent  system,  air  system,  and 
combustion air quality.  

 

Installations  must  be  in  accordance  with  Part  7, 
“Venting of Equipment”, of the latest edition of the 
National  Fuel  Gas  Code,  ANSI  Z223.1  for  US 
installations  or  the  latest  edition  of  CAN/CGA 
Standard  B149  Installation  Code  for  Gas  Burning 
Appliances and Equipment in Canada. 

 

The  distance  of  the  vent  terminal  from  adjacent 
buildings,  windows  that  open  and  building 
openings  MUST  comply  with  the  latest  edition  of 
the National Fuel Gas Code, ANSI Z223.1 for U.S. 
installations 

or 

CAN/CGA 

Standard 

B149 

Installation Code for Canadian Installations.  

 

Vent connection is made directly to the flue outlet 
opening  on  the  rear  of  the  unit.  The  connection 
from the appliance vent to the stack must be made 
as direct  as  possible. The first 3 feet of vent from 
the  appliance  flue  outlet  must  be  readily 
accessible for visual inspection. 
 

 

Vent  connectors  serving  appliances  vented  by 
natural draft shall  not be connected into any portion 
of  a  mechanical  draft  system  operating  under 
positive pressure.  

 

A UL listed concentric vent/air intake kit may be used 
with the TH. 

 

Horizontal  runs  of  vent  pipe  shall  be  securely 
supported  (approximately  every  4  feet)  to  prevent 
sagging and maintain a minimum upward slope of ¼” 
per foot from the appliance to the vent terminal. 

 

The  weight  of  the  venting  system  must  not  rest  on 
the  unit.  Adequate  support  of  the  venting  system 
must be provided in compliance with local codes and 
other applicable codes. 

 

All  connections  should  be  secured  and  sealed  per 
the  vent  manufacturer’s  specifications.  When  a 
positive vent system is disconnected for any reason, 
the  flue  must  be  reassembled  and  resealed 
according to the vent manufacturer’s instructions.  

 

Do  not  use  an  existing  chimney  as  a  raceway  if 
another appliance or fireplace is vented through the 
chimney. 

 

Inspect  completed  vent  and  air  supply  piping 
thoroughly to ensure all connections are sealed and 
are in compliance with the instructions provided and 
satisfy requirements of all applicable codes. 

NOTE 

All vent  pipes must be properly assembled  and supported, 
and the exhaust must be pitched a minimum of 1/4 inch per 
foot  back  to  the  boiler.  All  components  used  to  fabricate 
and  assemble  the  vent  system  are  to  originate  from  the 
same supplier.  

When  determining  equivalent  inlet  air  and  vent  lengths  of  3” 
diameter add 3 to 5 feet for each 90

o

 elbow and 2 to 3 feet for 

each 45

o

 elbow, depending on centerline radius of the elbow. 

Example: 30 feet of CPVC pipe + (3 x 5 feet) 90

o

  (1 

x 3 feet) 45

o

 elbow = 48 equivalent feet of piping for centerline 

radius of 1.5D, where D is the pipe diameter. 

2.2 

CATEGORY IV VENTING (TH 082 – 502) 

A  category  IV  appliance  is  individually  vented  through  a 
dedicated vent.  

The  TH  shall  be  vented  as  a  Category  II/  IV  condensing 
appliance as per table 4.   

For  site  conditions  exceeding  100  equivalent  feet  an 
engineered  vent  system  approved  by  the  local  authority  will 
be required.

 

The  appliance  shall  be  vented  using  sealed  positive  vent 
suitable for a condensing appliance with the following venting 
options: 

1)  Sidewall  or  rooftop  termination  where  both  the  vent  and 

combustion  air  inlet  air  are  in  the  same  zone.  The  inlet 
and vent terminals are to be installed with a minimum 12” 
separation  distance  between  centerline  of  inlet  and 
centerline  of  exhaust.  Refer  to  Fig.  5,  6,  and  7  for 
sidewall termination and Fig. 8 for rooftop termination. 

2)  Sidewall  termination  with  vent  and  combustion  air  inlet 

from separate zones.  

3)  Single  pipe  thru  wall  or  rooftop  venting  with  combustion 

air inlet from the boiler room. 

 

Summary of Contents for TH082

Page 1: ...ity of this or any other appliance WHAT TO DO IF YOU SMELL GAS o Do not try to light any appliance o Do not touch any electrical switch do not use any phone in your building o Immediately call your ga...

Page 2: ......

Page 3: ...ERMINATION AND AIR INLET CLEARANCES 9 2 5 1 Sidewall Venting 9 2 5 2 Sidewall Air Inlet 10 2 5 3 Sidewall Concentric Vent Air 10 2 6 Vertical Direct Venting 10 PART 3 GAS CONNECTION 12 3 1 GAS CONNECT...

Page 4: ...MENT 41 10 4 1 Condensate Volume 41 10 5 IGNITER AND FLAME SENSOR ELECTRODES 42 10 6 CHECK IGNITER GROUND WIRING 42 10 7 BURNER MAINTENANCE 42 10 7 1 Burner Removal and Cleaning 42 10 8 REMOVAL OF COM...

Page 5: ...arrier 1 4 DISPLAY UNIT The display unit will indicate status and will display selected temperature Refer to Part 8 TH Control Panel which provides details to modes and error codes displayed on the ap...

Page 6: ...n anything against it store trash or debris near it stand on it or in any way block the flow of fresh air to appliance UNDER NO CIRCUMSTANCES may flammable materials such as gasoline or paint thinner...

Page 7: ...ll soot or other obstructions from the chimney and flue which might impede draft action Replace any damaged or deteriorated parts of the venting system A qualified service technician should follow thi...

Page 8: ...e designed for indoor installation Indoor Models must be installed indoors where it is protected from exposure to wind rain and weather The appliance designed for outdoor installation Outdoor Models m...

Page 9: ...im F in Dim G in Dim H in Equivalent Length of Vent Air Intake Pipes at Recommended Diameter in Water Conn at Boiler in NPT Gas Conn at Boiler in NPT Category IV CAT II Comb Vents Over 25 and up to 10...

Page 10: ...r adequate operation All installations must allow sufficient space for servicing the vent connections water pipe connections circulating pump bypass piping and other auxiliary equipment as well as the...

Page 11: ...to the vent terminal The weight of the venting system must not rest on the unit Adequate support of the venting system must be provided in compliance with local codes and other applicable codes All co...

Page 12: ...vertical or horizontal Outside air ducted to jacket flange Indoor Air Table 6 Required Vent and Air Inlet Diameters Equivalent Length of Vent Air Intake Pipes at Recommended Diameter Input BTU hr Cat...

Page 13: ...of the vent terminal shall be located at least 3 feet 1m above grade or above normal snow levels In all cases the appliance shall be installed in accordance with local codes 3 The TH can vent up to 10...

Page 14: ...te below a forced air inlet at any distance 4 The termination cannot terminate below grade Position the termination where vapours will not damage walls or plants or may be otherwise objectionable 5 Th...

Page 15: ...east 3 feet 1m above grade or above normal snow levels In all cases the appliance shall be installed in accordance with local codes 3 The termination MUST NOT terminate below a forced air inlet at any...

Page 16: ...liance connection Installation of a union at the appliance gas line connection is required for ease of service and removal of the gas train Install a manual main gas shutoff valve outside of the appli...

Page 17: ...rve burner response The burner should ignite promptly Flame profile should be stable see section 10 2 Visually Check Main Burner Flames Turn system off and allow burner to cool then cycle burner again...

Page 18: ...e burner Airborne contaminants such as dust dirt concrete dust or dry wall dust can be drawn into the burner with the combustion air and block the burner surface area DO NOT operate this appliance dur...

Page 19: ...nt number of straight feet of pipe for each valve and fitting in the connecting piping must be considered to properly arrive at the total equivalent feet of straight pipe in the field installed piping...

Page 20: ...m 120VAC 60Hz single phase 15A circuit is required for the TH models TH 082 through TH 502 The appliance when installed must be electrically grounded in accordance with the requirements of the authori...

Page 21: ...fault is corrected the boiler will automatically return to normal operating state 5 4 ERROR TABLE The following tables provide a description of all the possible errors with the TH boiler Errors can be...

Page 22: ...circulate until the pump overrun timer is satisfied Frost Protection To prevent freezing of the heat exchanger the on board pump is turned on if the DHW temperature is below 45 o F The on board pump...

Page 23: ...te of the appliance 7 4 GAS VALVE Figure 19 Venturi and Gas Valve Arrangement The Gas Valve supplied with the TH is a combined valve venturi assembly A servo pressure regulator is incorporated into th...

Page 24: ...text on the LCD will be shown for 2 seconds followed by the software version number for an additional 2 seconds The Version relates to the version of software uploaded onto the boiler control The disp...

Page 25: ...a Temperature Display delta T temperature Outlet Temperature Inlet Temperature DHW Temperature Display DHW temperature When UP DOWN is pressed this allows the DHW setpoint temperature to be changed Ra...

Page 26: ...degrees Fahrenheit or degrees Celcius Range o F o C LBTHODLOD not used LBT Low Boiler Reset Temperature Range Off On 32 to 230 o F 0 110 o C Default Off HOD High Outdoor Reset Temperature Range Off O...

Page 27: ...ot require manual intervention The last received alert code is displayed in User mode To clear the alert code press the Reset button Refer to Table 13 in Section 5 4 2 for more details Alerts are auto...

Page 28: ...emperature display After 5 minutes of inactivity or when the Done button is pressed the TH returns to normal operation Maximum Firing Rate Max icon is flashing and the Diag icon is solid The heater wi...

Page 29: ...use of the boiler User Access to general boiler and display settings and adjustments to the central heating and domestic hot water setpoint Installer Access to all user parameters and allows for chang...

Page 30: ...er operation DHW Pump Pump C Additional contact rated for 1 6hp Sequence of Operation Pump A is energized on DHW Interlock Flow switch LWCO if equipped Blocked flue switch N C Low gas switch 4 5 w c N...

Page 31: ...CAL 2 Press and select Login 3 Select Advanced Setup 4 Select DHW Config Inlet Sensor operation 5 Select Demand switch Sensor only and Press 6 Select Mod sensor Inlet and Press go to step 7 DHW Stat o...

Page 32: ...es in LOCAL 2 Press and select Login 3 Select Advanced Setup 4 Select Burner Control Ignition 5 Select Adjustable lightoff rate and enter desired lightoff rate using 5 way control and press Adjust sta...

Page 33: ...iption Programming Instructions To view burner run time pump cycles for maintenance and service purposes 1 Place both toggle switches in LOCAL 2 Press and select Login 3 Select Advanced Setup 4 Select...

Page 34: ...ontrol Panel will be required to restart the ignition sequence The boiler has failed to ignite the burner after 5 unsuccessful attempts Verify that all air has been purged from gas line Inspect spark...

Page 35: ...ler if necessary Noisy Operation Supply Gas Issue Refer to Part 3 Gas Connection in this manual Natural Gas Pressure should read between 3 w c and 14 w c L P Gas Pressure should be at 11 w c Air Gas M...

Page 36: ...ceeded the maximum temperature allowed Measure the resistance of the flue sensor at room temperature it should be approximately 10k The supply outlet temperature has exceeded the setpoint temperature...

Page 37: ...turn at a time NO Verify gas valve is being powered by ignition control Check ignition speed is between 2500 to 3000 RPM using System Monitor NO Adjust ignition speed to 3000 RPM YES YES Burner light...

Page 38: ...tripped optional To identify the safety that is open set the multimeter to Vac and measure the voltage from one contact to ground The contacts produce a 24Vac when the circuit is closed Is vent and o...

Page 39: ...to ground The contacts produce a 24Vac when the circuit is closed Is pump powered NO Check pump wiring and pump delay relay YES Use meter to verify amperage draw on pump and verify it with rating labe...

Page 40: ...150 o F is selected and PVC venting is used the setpoint must be reduced to below 150 o F to avoid nuisance flame failures If a setpoint greater than 150 o F is required venting with CPVC AL29 4C 316...

Page 41: ...rod Is Flame sensor plug secure NO Fasten flame sensor plug securely to flame sensor wire and check for corrosion deposits at wire terminals YES Check continuity of flame sensor wire from flame sensor...

Page 42: ...Figure 25 Venturi Gas Valve Assembly To adjust the high fire setting on standard display Press and hold the Next button for 3 seconds to enter the diagnostic menu on the TH Control Panel Press Next u...

Page 43: ...ollowing screen appears Figure 30 Low Fire Adjustment Screen To return to normal operation press Done To adjust the low fire setting on the upgraded display 1 Press the button 2 Select Test and press...

Page 44: ...NINGS in this manual are complied with To service or adjust this appliance it is imperative that the serviceman utilize a combustion analyzer to read CO2 and CO according to Camus Hydronics recommenda...

Page 45: ...NOTE All gaskets on disassembled components must be replaced with new gaskets sealant on re assembly if required Gasket kits are available from the factory CAUTION When the vent system is disconnecte...

Page 46: ...o the fan inlet Disconnect the fan motor power wires at the harness Remove the direct spark igniter and the flame sensor Remove the three 3 T 25 screws holding the front burner flange in place to gain...

Page 47: ...supplied to 24VAC components may cause operational problems 10 11 COMBUSTIBLE MATERIALS CAUTION Keep appliance clear from combustible materials do not store GASOLINE and other flammable vapors and liq...

Page 48: ...h fresh water until the water begins to flow out of drain 5 Re install the lid and hold down screw on the condensate collection box WARNING The condensate collection box must be filled with water to p...

Page 49: ...ater on and allow time for the temperature to stabilize Check the temperature rise when the burner is firing at 100 of rated input 4 Compare the temperature rise on the Control Panel with the required...

Page 50: ...46 11 9 IGNITION CYCLE The ignition cycle is shown in the table below The values are the default factory settings Figure 36 TH Ignition Cycle...

Page 51: ...Figure 37 Dedicated DHW Suggested Piping Arrangement Figure 38 Combination Application Suggested Piping Arrangement Note Cold water piping should be below hot water connections to prevent heat migrat...

Page 52: ...48 PART 13 EXPLODED VIEW PARTS LIST...

Page 53: ...Air Inlet Adapter 14 0379 X X X X X X X 44 0009 X 9 Transition Arm GM20 70 020 01 X X X X X X X GM10 15 997 03 10 Venturi 459000 444 003 X X 459000 444 001 X 459000 446 051 X X 45900450 010 X X VMU30...

Page 54: ...X X X X 32 HX Support 14 5632 X X X 14 5612 X X 33 Flame Sensor GM10 35 109 01 X 34 Igniter GM10 35 108 01 X 35 Current Transformer MCSS A U X 36 Right Bracket 14 5513 20 25 X 37 Left Bracket 14 5410...

Page 55: ...r X 53 Metal Latch 6521 00 0551 YT X 54 Strike 7800 02 55 On Off Switch C6000ALBBCHLI X 56 Standard Display S7910B1006 X 57 Upgraded Display DSP49G2094 X 58 Gas Valve Relay T9CP1A54 24 X 59 TH Wire Ha...

Page 56: ...52 PART 14 ELECTRICAL DIAGRAMS 14 1 TH 82 502 INTERNALWIRING DIAGRAM...

Page 57: ...nd 2 Display Data Receive 3 Display Common J4 24VAC Power 1 9 Not Used 10 24VAC 11 Not Used 12 Ground J5 Gas Valve Safety String 1 Safety String Return 2 Gas Valve 24VAC 3 7 Not Used J6 Safety Annunci...

Page 58: ...d appliance temperature or operating at temperatures exceeding 210o F BURNER If within FIVE years after initial installation of the appliance a burner shall prove upon examination by Camus to be defec...

Page 59: ...uilt water heaters and heating boilers as well as a into every single unit For more information supplier of specialty HVAC products Our service line is open 24 hours 7 days a week on our innovative pr...

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