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Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.

IN971400AV 8/04

Operating Instructions & Parts Manual   

Model WS2800

Shielded Metal 
Arc Welder

BUILT TO LAST

Description

This Campbell Hausfeld electric arc
welding machine runs on 230 volt,
single phase input power. This welder
is equipped with infinite amperage
control to accurately select the proper
current needed for various welding
conditions. Internal components are
thermostatically protected.

This welding system is designed for use
with the Shielded Metal Arc Welding
(SMAW) process. As delivered from the
factory, this welder can weld with up
to 5/32" diameter electrodes.

Unpacking

When unpacking, inspect carefully for
any damage that may have occurred
during transit. Make sure any loose
fittings and screws, etc. are tightened
before putting unit into service.

Circuit Requirements

This equipment 
requires a

dedicated 230 volt circuit. Refer to the
following chart for the correct circuit
breaker or fuse rating. Do not run
other appliances, lights, or tools on
this circuit while operating this
equipment. Extension cords are not
recommended. Blown fuses and tripped
circuit breakers can result from failure
to comply with this recommendation.

Specifications

Rated Input Voltage . . . . . . . . .230v AC
Rated Input Amperage  . . . . .See chart
Power Cord Length  . . . . . . . . . . . . .6 FT
Electrode Cord Length  . . . . . . . . .10 FT
Grounding Cord Length  . . . . . . . .10 FT
Cycles  . . . . . . . . . . . . . . . . . . . . . . .60 Hz

!

CAUTION

The electrode
holder is "live"

(has current potential) when machine is
turned on.

Components and Controls

1. Work Clamp – connect to work piece

2. Electrode Holder – holds  welding

electrode.

3. Power Cord – plug into 230 volt outlet.

4. On/Off Switch.

5. Infinite Amperage Control Knob –

turns clockwise to increase amperage
and counterclockwise to decrease
amperage.

6. Welding Amp Indicator – as the

amperage control knob (5) is rotated,
the amperage indicator moves,
displaying approximate weld amps.

7. Overload Indicator Light – lights when

duty cycle exceeded.

8. Power Indicator Light – lights when

unit is energized.

General Safety

Danger means a
hazard that will

!

DANGER

!

WARNING

Weld

Circuit Breaker or

Current

Slow Blow Fuse

AC

50 amp

cause death or serious injury if the
warning is ignored.

Warning means a
hazard that could

cause death or serious injury if the
warning is ignored.

Caution means a
hazard that may

cause minor or moderate injury if the
warning is ignored. It also may mean a
hazard that will only cause damage to
property.

Note:  Note means any additional
information pertaining to the product
or its proper usage.

Always 
keep a

fire extinguisher accessible
while performing arc
welding operations.

Before starting or servicing any
electric arc welder, read and
understand all instructions. Failure
to follow safety precautions or
instructions can cause equipment
damage and or serious personal
injury or death. For additional
safety information, obtain a copy of

!

WARNING

!

CAUTION

!

WARNING

For parts, manuals, product & service information

visit 

www.chpower.com

or call 800-746-5641

© 2004 Campbell Hausfeld/Scott Fetzer

Weld Voltage

31v AC

Weld Amps

180a AC

Duty Cycle

20%

Max. Open
Circuit Voltage

65 Volt AC

1

2

3

4

8

7

5

6

Figure 1 - Welder Components and Controls

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

40

Notes

Manual de instrucciones y lista de repuestos

Summary of Contents for WS2800

Page 1: ...current potential when machine is turned on Components and Controls 1 Work Clamp connect to work piece 2 Electrode Holder holds welding electrode 3 Power Cord plug into 230 volt outlet 4 On Off Switc...

Page 2: ...Welder ANSI Standard Z49 1 Safety in Welding and Cutting This publication may be ordered from the American Welding Society 550 NW LeJune Rd Miami FL 33135 All installation maintenance repair and oper...

Page 3: ...t circuit capacity The use of an extension cord is not recommended for electric arc welding machines The voltage drop in the extension cord may significantly degrade the performance of the welder Fire...

Page 4: ...ith ring connector through hole in work clamp 3 Attach ring connector to work clamp with hex nut removed in step 1 ELECTRODE HOLDER ASSEMBLY See Figure 5 1 Loosen the handle setscrew in the electrode...

Page 5: ...esight 7 Hold the electrode and holder away from the grounded work piece or workbench Turn on the welder A green light is illuminated when the welder power is on 8 Position the electrode to begin weld...

Page 6: ...it from the holder Arc Welding Basics Five basic techniques affect weld quality These are electrode selection current setting weld angle arc length and travel speed Proper implementation of these tech...

Page 7: ...Manual de instrucciones y lista de repuestos Soldadora De Arco Con Electrodo Revestido Angulo de desplazamiento Angulo de trabajo 5 45 Figura 11 Angulo de soldadura Current The correct current involv...

Page 8: ...tes CA o CD polaridad reversa 2 E 6013 PARA TODO TIPO DE USO Este electrodo se puede usar para soldar en cualquier posici n le ofrece poca salpicadura o dep sito de residuos Para usarse con aceros dul...

Page 9: ...ersa dentro de la ranura del metal derretido en la pieza y los une tal como se muestra en la figura Nota Debe cambiar el electrodo cuando su longitud sea de 1 a 2 pulgadas del portaelectrodo PARA ENCE...

Page 10: ...e fijaci n del mango Tornillo de fijaci n del cable Manga acodada Mango Cable de soldar Figura 5 Portaelectrodo Lente Ret n del lente Soporte del ret n Figura 6 Protector manual Figura 7 Protector man...

Page 11: ...manga de cobre 3 Inserte el ensamblaje del cable de soldar manga de cobre dentro de la parte trasera del enchufe dinse 4 Ajuste los tornillos de fijaci n asegurando el cable en su lugar 5 Deslice el...

Page 12: ...paises ADVERTENCIA ADVERTENCIA ADVERTENCIA ADVERTENCIA ADVERTENCIA ADVERTENCIA ADVERTENCIA ADVERTENCIA Modelo WS2800 29 AC or Alternating Current electric current that reverses direction periodically...

Page 13: ...a tabla a continuaci n ropa resistente al fuego guantes de cuero para soldar y zapatos de protecci n Hasta 160 a 10 de 160 a 250 a 12 Nunca mire hacia el rea donde est soldando sin protegerse la vista...

Page 14: ...la publication ANSI Standard Z49 1 Safety in Welding and Cutting Cette publication est disponible l American Welding Society 550 NW LeJune Rd Miami FL 33135 Toute installation entretien r paration et...

Page 15: ...e avec le fonctionnement de plusieurs appareils lectriques tels que les pacemakers cardiaques Toutes les personnes qui utilisent ces appareils doivent consulter leur m decin avant tout soudage lectriq...

Page 16: ...lectrode Angle de Travail l angle de l lectrode angle droit de la ligne de soudure electrode Lexique De Termes De Soudage National Standards Institute 1430 Broadway New York NY 10018 Se r f rer aux Ma...

Page 17: ...e t te et dans le casque et le bras de r glage du c t droit puis dans l crou de tension tel qu illustr Ne pas resserrer l crou de tension jusqu au bout 5 Faire l essai de l ajustement du casque de sou...

Page 18: ...t l entreposer correctement FACTEUR D UTILISATION PROTECTION THERMOSTATIQUE Le facteur d utilisation de soudage est le pourcentage du temps de soudage actuel qui peut se passer dans un interval de dix...

Page 19: ...rode l ments fondamentaux Du Soudage L Arc Il y a cinq m thodes fondamentales qui on un effet sur la qualit de la soudure s lection de l lectrode r glage du courant angle de soudure longueur de l arc...

Page 20: ...a vitesse est trop rapide le cordon est troit et les ondulations du cordon sont pointues comme indiqu Si la vitesse est trop lente la soudure se tasse et le cordon est haut et large RETRAIT DES SCORIE...

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