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welder in areas where flammable or
explosive vapors may be present.

Take precautions to ensure flying
sparks and heat do not cause flames
in hidden areas, cracks, etc.

Fire hazard! Do not
weld on containers

or pipes that contain or have contained
flammable materials or gaseous or liquid
combustibles.

Arc welding closed
cylinders or containers
such as tanks or drums
can cause explosion if
not properly vented!
Verify that any cylinder or container to
be welded has an adequate ventilation
hole, so that expanding gases can be
released.

Do not breathe fumes
produced by arc welding
operation. These fumes
are dangerous. If
welding area cannot be
adequately ventilated, be sure to use
an air-supplied respirator.

Keep head and face out of welding
fumes.

Extremely toxic fumes are created
when galvanized or cadmium plated
metals or metals which contain zinc,
mercury or beryllium are heated.
Complete the following precautions
before performing electric arc
welding operations on these metals:

a. Remove coating from base metal.

b. Make sure welding area is well

ventilated.

c. Use an air-supplied respirator.

The electromagnetic field
generated during arc
welding may interfere
with the operation of
various electrical and
electronic devices such as cardiac
pacemakers. Persons using such devices
should consult with their physician prior
to performing any electric arc welding
operations.

publication P-1 listed in Safety
Standards.

Never use 
flammable gasses

with MIG welders. Only inert or non-
flammable gasses such as carbon
dioxide, argon, helium or mixtures of
one or more of these gasses are
suitable for MIG welding.

Never lift cylinders 
off the ground by

their valves or caps or with chains or
slings.

ANSI Standard Z49.1 

from  American

Welding Society, 550 N.W. Le June Rd.
Miami, FL 33126

Safety and Health Standards

OSHA 29 CFR 1910, from Superintendent
of Documents, U.S. Government Printing
Office, Washington, D.C. 20402

National Electrical Code

NFPA Standard 70, from National Fire
Protection Association, Batterymarch
Park, Quincy, MA 02269

Safe Handling of Compressed Gases
in Cylinders

CGA Pamphlet P-1, from Compressed Gas
Association, 1235 Jefferson Davis
Highway, Suite 501, Arlington, VA 22202

Code for Safety in Welding and
Cutting

CSA Standard W117.2, from Canadian
Standards Association, Standards Sales,
178 Rexdale Boulevard, Rexdale, Ontario,
Canada M9W 1R3

Cutting And Welding Processes

NFPA Standard 51B, from National Fire
Protection Association, Batterymarch
Park, Quincy, MA 02269

Safe Practices For Occupational And
Educational Eye And Face Protection

ANSI Standard Z87.1, from American
National Standards Institute, 1430
Broadway, New York, NY 10018

Refer to Material Safety Data Sheets and
manufacturers instructions for metals,
wire, coatings and cleaners.

3

● 

Route wire gun and work cables
together and secure with tape when
possible.

● 

Never wrap arc welder cables around
the body.

Always position wire gun and work
leads on the same side of the body.

Exposure to electromagnetic fields
during welding may have other
health effects which are not known.

Always be sure
welding area is

secure and free of hazards (sparks,
flames, glowing metal or slag) prior to
leaving. Be sure equipment is turned off
and excess wire is cut off. Be sure cables
are loosely coiled and out of the way. Be
sure all metal and slag has cooled.

Cylinders can explode if
damaged. Shielding gas
cylinders contain gas
under high pressure. If
damaged, a cylinder can
explode. Since gas cylinders are
normally part of the welding process,
be sure to treat them carefully.

Protect compressed gas cylinders
from excessive heat, mechanical
shocks and arcs.

Install and secure cylinders in an
upright position by chaining them
to stationary support or equipment
cylinder rack to prevent falling or
tipping.

Keep cylinders away from any
welding or other electrical circuits.

Never allow a welding electrode to
touch any cylinder.

Use only correct shielding gas
cylinders, regulators, hoses and
fittings designed for the specific
application; maintain all parts
properly.

Turn face away from valve outlet
when opening cylinder valve.

Keep protective cap in place over
valve except  when cylinder is in use
or connected for use.

Read and follow
instructions on
compressed  gas
cylinders, associated
equipment, and CGA

General Safety

(Continued)

Model WG2020

MANUAL

ADDITIONAL SAFETY STANDARDS

www.campbellhausfeld.com

Summary of Contents for WG2020

Page 1: ...speed 6 Heat Selector Selects welding power Four selections are possible low 1 low 2 high 1 and high 2 Danger means a hazard that will cause death or serious injury if the warning is ignored Warning m...

Page 2: ...ls Never attempt to use this equipment at current settings or duty cycles higher than specified on equipment labels Never use an electric arc welder to thaw frozen pipes Flying sparks and hot metal ca...

Page 3: ...CGA Pamphlet P 1 from Compressed Gas Association 1235 Jefferson Davis Highway Suite 501 Arlington VA 22202 Code for Safety in Welding and Cutting CSA Standard W117 2 from Canadian Standards Associati...

Page 4: ...s for the welder are inside wire feed compartment Lift and remove wire feed cover to find handle workclamp etc 1 Slide handle into plastic ends as shown Fig 2 2 Place handle assembly on welder alignin...

Page 5: ...Shielding gas is not required if flux cored welding wire is used There are 3 types of gas generally used for gas metal arc welding 100 argon a mixture of 75 argon and 25 carbon dioxide C25 or 100 carb...

Page 6: ...ding The welding wire is live whenever the welder is turned on whether the trigger is pulled or not 1 Be sure to read understand and comply with all precautions in the General Safety Information secti...

Page 7: ...the circuit to the weld wire an arc is formed between the end of the weld wire and the work piece This arc melts the wire and the work piece The melted metal of the weld wire flows into the molten cr...

Page 8: ...age position and work piece material thickness all effect the speed of travel necessary for completing a good weld See Fig 11 When the speed is too fast the bead is narrow and bead ripples are pointed...

Page 9: ...s that are joined at a 60 angle Remember to remove the slag before each pass for gasless process Welding Guidelines Continued PUSH VS PULL TECHNIQUE The type and thickness of the work piece dictates w...

Page 10: ...rface is clean 1 Reload wire 2 Replace wire spool 3 Tighten tensioning screws if wire is slipping 4 Replace liner 5 Replace fuse on wire feed control board inside welder 1 6 amp For Information About...

Page 11: ...2 18 Wire flux core 035 9mm diameter WE200500AJ 1 Ref No Description Part Number Qty Figure 16 Replacement Parts For Information About This Product Call 1 800 746 5641 Model WG2020 19 Spool adapter WC...

Page 12: ...ntact with the base metal DC or Direct Current electric current which flows only in one direction The polarity or determines which direction the current is flowing DC Reverse Polarity occurs when the...

Page 13: ...sens contraire des aiguilles d une montre pour diminuer la vitesse du fil 6 S lecteur de chaleur Pour choisir la puissance du soudeur Les quatre s lections possibles sont basse 1 basse 2 haute 1 et ha...

Page 14: ...ssurer que toutes les pi ces conductrices soient isol es Porter des v tements protecteurs convenables et prendre ses pr cautions contre les chutes Ne jamais essayer d utiliser cet quipement aux r glag...

Page 15: ...on S r des Bouteilles de Gaz Comprim Brochure CGA P 1 de l Association Compressed Gas Association 1235 Jefferson Davis Highway Suite 501 Arlington VA 22202 Code pour la S curit concernant le Soudage e...

Page 16: ...situ s dans le compartiment d alimentation de fil Soulever et enlever le couvercle d alimentation de fil pour trouver le manche la pince de soudeur etc 1 Glisser le manche dans les bouts en plastique...

Page 17: ...rect des bouteilles de gaz comprim et des r gulateurs peuvent r sulter en blessures graves ou perte de vie Toujours fixer les bouteilles de gaz au DANGER n cessaire de support du r servoir un mur ou a...

Page 18: ...rdement S assurer que le tuyau ne soit pas tortill 4 Se positionner encore au bord oppos de l orifice de sortie de la bouteille et ouvrir la soupape lentement Inspecter pour des fuites dans l endroit...

Page 19: ...terrupteur sur le soudeur Le r glage de la chaleur utilis d pend sur la taille diam tre et du type de fil la position de la soudure et l paisseur de l objet Se r f rer aux sp cifications indiqu es sur...

Page 20: ...SI Standard ANSI Z87 1 et des v tements protecteurs pendant l enlevage de la scorie Le d bris chaud et volant peut causer des blessures aux personnes dans l endroit Apr s avoir compl t la soudure atte...

Page 21: ...et tout aluminium la buse devrait tre dirig e en avant de la flaque de soudure et devrait pousser la flaque travers de l objet de travail Pour de l acier pais la buse devrait tre dirig e dans la flaq...

Page 22: ...a surface d attache soit propre 1 Recharger le fil 2 Remplacer la bobine de fil 3 Serrer les vis de tension si le fil patine 4 Remplacer la chemise 5 Remplacer la fusible sur la plaque de contr le d e...

Page 23: ...2 18 Fil fourr de flux diam tre 0 035 po 0 9 mm WE200500AJ 1 19 Adaptateur de bobine WC500200AV 1 No de R f Description No De Pi ce Qt Figure 16 Pi ces de rechange Pour de l information concernant ce...

Page 24: ...un joint entre deux pi ces qui sont align es approximativement dans le m me plan Crat re une flaque ou poche qui est produite quand l arc contacte le m tal commun CC ou Courant Continu courant lectri...

Page 25: ...nito gira en sentido de las agujas del reloj para aumentar la velocidad del cable y en sentido contrario al de las agujas del reloj para disminuir la velocidad del cable 6 Selector de calor selecciona...

Page 26: ...los r tulos del equipo Nunca utilice una soldadora por arco lectrica para deshielar tuber as congeladas Las chispas que saltan y el metal caliente pueden causar lesiones Mientras las soldadoras trabaj...

Page 27: ...rk NY 10018 Refi rase a las Hojas de Datos de Materiales de Seguridad y las instrucciones del fabricante para metales cable recubrimientos y limpiadores UBICACI N La selecci n de la ubicaci n correcta...

Page 28: ...miento de la soldadora Todos los accesorios de soldadura para la soldadora se encuentran dentro del compartimento de la alimentaci n de cable Levante y retire la cubierta de alimentaci n de cable y en...

Page 29: ...ce 100 de arg n Los cilindros de cualquiera de estos dos tipos los puede obtener en su punto de venta local de suministros para soldadura Asegure el cilindro en su lugar en su m quina soldadora u otro...

Page 30: ...inantes Estos contaminantes hacen dif cil la soldadura y producen malas soldaduras Todas las personas que operan este equipo o que se encuentren en el rea mientras el equipo est funcionando deben util...

Page 31: ...cable y la pieza de trabajo El metal fundido del cable de soldadura fluye hacia dentro del cr ter y forma una soldadura con la pieza de trabajo tal como se muestra Figura 9 Principios b sicos de la s...

Page 32: ...ida la perla es delgada y las ondulaciones de la perla son en punta tal como se muestra Cuando la velocidad es demasiado lenta el metal de soldadura se acumula y la perla es alta y ancha REMOCI N DE L...

Page 33: ...de retirar el desecho antes de cada pasada para el proceso sin gas Pautas de Soldadura Continuaci n T CNICA DE EMPUJE VERSUS T CNICA DE JALADO El tipo y espesor de la pieza de trabajo determina hacia...

Page 34: ...calor 1 Disminuya y mantenga la velocidad de propagaci n constante 2 Aumente el ajuste de calor 1 Utilice un cable seco y almac nelo en un lugar seco 2 Reduzca la velocidad del cable 1 Se ha excedido...

Page 35: ...g 2 18 N cleo fundente del cable 0 9 mm 0 035 pulg de di metro WE200500AJ 1 No de No De Ref Descripci n Componente Cant Figura 16 Piezas de Repuesto Para informaci n acerca de este producto llame al 1...

Page 36: ...a superficie de trabajo Metal de base el material que va a ser soldado Uni n plana una uni n entre las dos partes alineadas aproximadamente en el mismo plano Cr ter charco de metal fundido o bolsillo...

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