background image

12

Wire Feed Arc Welder

Limited 5-3-1 Warranty

1.

Duration:

The manufacturer warrants that it will repair, at no charge for parts or labor, the Welder, Welding Gun, or Cables, proven defective in material or workmanship, during the

following time period(s) after date of original retail purchase:
For 5 Years:

The Welder Transformer and Rectifier

For 3 Years:

The Entire Welder (excluding clamps, welding gun, electrode holder, cables, or accessories packed with welder)

For 1 Year:

The Welding Clamps, MIG Gun, Electrode Holder, Accessories, and Welding Cables (as applicable)

2.

Who Gives This Warranty (Warrantor):

Campbell Hausfeld
The Scott Fetzer Company
100 Production Drive
Harrison, OH  45030
Telephone: (513)-367-4811

3.

Who Receives This Warranty (Purchaser):

The original purchaser of the Campbell Hausfeld product.

4.

What is covered under this warranty: 

Defects in material and workmanship which occur within the duration of the warranty period. This warranty extends to the Welder, the

Welders Transformer and Rectifier, Welding Gun or Electrode Holder, and cables only.

5.

What is not covered under this warranty:

A.

Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THIS EXPRESS WARRANTY. After this period, all risks of
loss, from whatever reason, shall be on the purchaser. Some states do not allow limitations on how long an implied warranty lasts, so above limitations may not apply to you.

B.

ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT FAILURE OR MALFUNCTION OF THE CAMPBELL HAUSFELD
PRODUCT.  Some states do not allow limitations on how long an implied warranty lasts, so above limitations may not apply to you.

C.

This warranty does not apply to any accessory items included with the product which are subject to wear from usage; the repair or replacement of these items shall be at the expense of
the owner. These MIG items include but are not limited to; Contact Tips, Nozzles, Gun Liners, Drive Rollers, Felt Wire Cleaner. In addition, this warranty does not extend to any damage
caused by the untimely replacement or maintenance of any of the previously listed CONSUMABLE parts.

D.

Any failure that results from accident, purchaser’s abuse, neglect or failure to operate products in accordance with instructions provided in the owner’s manual(s) supplied with the
product.

E.

Pre-delivery service, i.e. assembly and adjustment.

7.  Responsibilities of Warrantor under this warranty:

Repair or replace, at Warrantor’s option, products or components which have failed within duration of the warranty period.

8.

Responsibilities of purchaser under this warranty:

A.

Deliver or ship the Campbell Hausfeld product or component to Campbell Hausfeld. Freight costs, if any, must be borne by the purchaser.

B.

Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).

9.

When Warrantor will perform repair or replacement under this warranty:

Repair or replacement will be scheduled and serviced according to the normal work flow at the

servicing location, and depending on the availability of replacement parts.

This Limited Warranty gives you specific legal rights and you may also have other rights which vary from state to state.

AC or Alternating Current 

- electric

current that reverses direction periodically.
Sixty cycle current travels in both directions
sixty times per second.

Arc Length

-  the distance from the end of

the electrode to the point where the arc
makes contact with the work surface.

Base Metal

- the material to be welded.

Butt Joint

- a joint between two members

aligned approximately in the same plane.

Crater

- a pool, or pocket, that is formed as

the arc comes in contact with the base
metal.

DC or Direct Current

- electric current

which flows only in one direction. The
polarity (+ or -) determines which direction
the current is flowing.

DC Reverse Polarity

- occurs when the

electrode holder is connected to the
positive pole of the welding machine.
Reverse Polarity directs more heat into
melting the electrode rather than the work
piece. It is used on thinner material. 

DC Straight Polarity

- occurs when the

electrode holder is connected to the
negative pole of the welding machine. With
straight polarity more heat is directed to
the work piece for better penetration on
thicker material.

Electrode

- a coated metal wire having

approximately the same composition as the
material being welded.

Fillet Weld

- approximately a triangle in

cross-section, joining two surfaces at right
angles to each other in a lap, T or corner
joint.

Flux - 

a coating, when heated, that

produces a shielding gas around the
welding area. This gas protects the parent
and filler metals from impurities in the air.

Flux Cored Arc Welding (FCAW)

- also

called Gasless, is a welding process used
with a wire-feed welding machine.  The
weld wire is tubular with flux material
contained inside for shielding.

Gas Metal Arc Welding (GMAW)

- also

called MIG, is a welding process used with a
wire feed welding machine. The wire is
solid and an inert gas is used for shielding. 

Gas Tungsten Arc Welding (GTAW)

- also

called TIG, is a welding process used with
welding equipment with a high frequency
generator. The arc is created between a
non-consumable tungsten electrode and
the work piece. Filler metal may or may not
be used.

Lap Joint

- a joint between two

overlapping members in parallel planes.

Open Circuit Voltage (OCV)

- the voltage

between the electrode and the work clamp
of the welding machine when no current is
flowing (not welding). The OCV determines
how quickly the arc is struck. 

Overlap

- occurs when the amperage is set

too low. In this instance, the molten metal
falls from the electrode without actually
fusing into the base metal.

Porosity

- gas pockets, or cavities, formed

during weld solidification. They weaken the
weld. 

Penetration

- the depth into the work

piece that has been heat effected by the arc
during the welding process. A good weld
achieves 100% penetration meaning that
the entire thickness of the work piece has
been heated and resolidified. The heat
effected area should be easily seen on the
opposite side of the weld. 

Shielded Metal Arc Welding (SMAW)

-

also called Stick, is a welding process with
uses a consumable electrode to support the
arc. Shielding is achieved by the melting of
the flux coating on the electrode. 

Slag

- a layer of flux soot that protects the

weld from oxides and other contaminants
while the weld is solidifying (cooling). Slag
should be removed after weld has cooled.  

Spatter

- metal particles thrown from the

weld which cool and harden on the work
surface. Spatter can be minimized by using
a spatter resistant spray on the work piece
before welding.

Tack Weld

- weld made to hold parts in

proper alignment until final welds are
made.

Travel Angle

- the angle of the electrode

in the line of welding. It varies from 5º to
45º depending on welding conditions.

T Joint

- made by placing the edge of one

piece of metal on the surface of the other
piece at approximately a 90º angle.

Undercut

- a condition that results when

welding amperage is too high. The
excessive amperage leaves a groove in the
base metal along both sides of the bead
which  reduces the strength of the weld.

Weld Pool or Puddle

- a volume of molten

metal in a weld prior to its solidification as
weld metal. 

Weld Bead

- a narrow layer or layers of

metal deposited on the base metal as the
electrode melts. Weld bead width is
typically twice the diameter of the
electrode.

Work Angle

- the angle of the electrode

from horizontal, measured at right angles
to the line of welding.

Glossary of Welding Terms

Model WG2020

www.campbellhausfeld.com

Summary of Contents for WG2020

Page 1: ...speed 6 Heat Selector Selects welding power Four selections are possible low 1 low 2 high 1 and high 2 Danger means a hazard that will cause death or serious injury if the warning is ignored Warning m...

Page 2: ...ls Never attempt to use this equipment at current settings or duty cycles higher than specified on equipment labels Never use an electric arc welder to thaw frozen pipes Flying sparks and hot metal ca...

Page 3: ...CGA Pamphlet P 1 from Compressed Gas Association 1235 Jefferson Davis Highway Suite 501 Arlington VA 22202 Code for Safety in Welding and Cutting CSA Standard W117 2 from Canadian Standards Associati...

Page 4: ...s for the welder are inside wire feed compartment Lift and remove wire feed cover to find handle workclamp etc 1 Slide handle into plastic ends as shown Fig 2 2 Place handle assembly on welder alignin...

Page 5: ...Shielding gas is not required if flux cored welding wire is used There are 3 types of gas generally used for gas metal arc welding 100 argon a mixture of 75 argon and 25 carbon dioxide C25 or 100 carb...

Page 6: ...ding The welding wire is live whenever the welder is turned on whether the trigger is pulled or not 1 Be sure to read understand and comply with all precautions in the General Safety Information secti...

Page 7: ...the circuit to the weld wire an arc is formed between the end of the weld wire and the work piece This arc melts the wire and the work piece The melted metal of the weld wire flows into the molten cr...

Page 8: ...age position and work piece material thickness all effect the speed of travel necessary for completing a good weld See Fig 11 When the speed is too fast the bead is narrow and bead ripples are pointed...

Page 9: ...s that are joined at a 60 angle Remember to remove the slag before each pass for gasless process Welding Guidelines Continued PUSH VS PULL TECHNIQUE The type and thickness of the work piece dictates w...

Page 10: ...rface is clean 1 Reload wire 2 Replace wire spool 3 Tighten tensioning screws if wire is slipping 4 Replace liner 5 Replace fuse on wire feed control board inside welder 1 6 amp For Information About...

Page 11: ...2 18 Wire flux core 035 9mm diameter WE200500AJ 1 Ref No Description Part Number Qty Figure 16 Replacement Parts For Information About This Product Call 1 800 746 5641 Model WG2020 19 Spool adapter WC...

Page 12: ...ntact with the base metal DC or Direct Current electric current which flows only in one direction The polarity or determines which direction the current is flowing DC Reverse Polarity occurs when the...

Page 13: ...sens contraire des aiguilles d une montre pour diminuer la vitesse du fil 6 S lecteur de chaleur Pour choisir la puissance du soudeur Les quatre s lections possibles sont basse 1 basse 2 haute 1 et ha...

Page 14: ...ssurer que toutes les pi ces conductrices soient isol es Porter des v tements protecteurs convenables et prendre ses pr cautions contre les chutes Ne jamais essayer d utiliser cet quipement aux r glag...

Page 15: ...on S r des Bouteilles de Gaz Comprim Brochure CGA P 1 de l Association Compressed Gas Association 1235 Jefferson Davis Highway Suite 501 Arlington VA 22202 Code pour la S curit concernant le Soudage e...

Page 16: ...situ s dans le compartiment d alimentation de fil Soulever et enlever le couvercle d alimentation de fil pour trouver le manche la pince de soudeur etc 1 Glisser le manche dans les bouts en plastique...

Page 17: ...rect des bouteilles de gaz comprim et des r gulateurs peuvent r sulter en blessures graves ou perte de vie Toujours fixer les bouteilles de gaz au DANGER n cessaire de support du r servoir un mur ou a...

Page 18: ...rdement S assurer que le tuyau ne soit pas tortill 4 Se positionner encore au bord oppos de l orifice de sortie de la bouteille et ouvrir la soupape lentement Inspecter pour des fuites dans l endroit...

Page 19: ...terrupteur sur le soudeur Le r glage de la chaleur utilis d pend sur la taille diam tre et du type de fil la position de la soudure et l paisseur de l objet Se r f rer aux sp cifications indiqu es sur...

Page 20: ...SI Standard ANSI Z87 1 et des v tements protecteurs pendant l enlevage de la scorie Le d bris chaud et volant peut causer des blessures aux personnes dans l endroit Apr s avoir compl t la soudure atte...

Page 21: ...et tout aluminium la buse devrait tre dirig e en avant de la flaque de soudure et devrait pousser la flaque travers de l objet de travail Pour de l acier pais la buse devrait tre dirig e dans la flaq...

Page 22: ...a surface d attache soit propre 1 Recharger le fil 2 Remplacer la bobine de fil 3 Serrer les vis de tension si le fil patine 4 Remplacer la chemise 5 Remplacer la fusible sur la plaque de contr le d e...

Page 23: ...2 18 Fil fourr de flux diam tre 0 035 po 0 9 mm WE200500AJ 1 19 Adaptateur de bobine WC500200AV 1 No de R f Description No De Pi ce Qt Figure 16 Pi ces de rechange Pour de l information concernant ce...

Page 24: ...un joint entre deux pi ces qui sont align es approximativement dans le m me plan Crat re une flaque ou poche qui est produite quand l arc contacte le m tal commun CC ou Courant Continu courant lectri...

Page 25: ...nito gira en sentido de las agujas del reloj para aumentar la velocidad del cable y en sentido contrario al de las agujas del reloj para disminuir la velocidad del cable 6 Selector de calor selecciona...

Page 26: ...los r tulos del equipo Nunca utilice una soldadora por arco lectrica para deshielar tuber as congeladas Las chispas que saltan y el metal caliente pueden causar lesiones Mientras las soldadoras trabaj...

Page 27: ...rk NY 10018 Refi rase a las Hojas de Datos de Materiales de Seguridad y las instrucciones del fabricante para metales cable recubrimientos y limpiadores UBICACI N La selecci n de la ubicaci n correcta...

Page 28: ...miento de la soldadora Todos los accesorios de soldadura para la soldadora se encuentran dentro del compartimento de la alimentaci n de cable Levante y retire la cubierta de alimentaci n de cable y en...

Page 29: ...ce 100 de arg n Los cilindros de cualquiera de estos dos tipos los puede obtener en su punto de venta local de suministros para soldadura Asegure el cilindro en su lugar en su m quina soldadora u otro...

Page 30: ...inantes Estos contaminantes hacen dif cil la soldadura y producen malas soldaduras Todas las personas que operan este equipo o que se encuentren en el rea mientras el equipo est funcionando deben util...

Page 31: ...cable y la pieza de trabajo El metal fundido del cable de soldadura fluye hacia dentro del cr ter y forma una soldadura con la pieza de trabajo tal como se muestra Figura 9 Principios b sicos de la s...

Page 32: ...ida la perla es delgada y las ondulaciones de la perla son en punta tal como se muestra Cuando la velocidad es demasiado lenta el metal de soldadura se acumula y la perla es alta y ancha REMOCI N DE L...

Page 33: ...de retirar el desecho antes de cada pasada para el proceso sin gas Pautas de Soldadura Continuaci n T CNICA DE EMPUJE VERSUS T CNICA DE JALADO El tipo y espesor de la pieza de trabajo determina hacia...

Page 34: ...calor 1 Disminuya y mantenga la velocidad de propagaci n constante 2 Aumente el ajuste de calor 1 Utilice un cable seco y almac nelo en un lugar seco 2 Reduzca la velocidad del cable 1 Se ha excedido...

Page 35: ...g 2 18 N cleo fundente del cable 0 9 mm 0 035 pulg de di metro WE200500AJ 1 No de No De Ref Descripci n Componente Cant Figura 16 Piezas de Repuesto Para informaci n acerca de este producto llame al 1...

Page 36: ...a superficie de trabajo Metal de base el material que va a ser soldado Uni n plana una uni n entre las dos partes alineadas aproximadamente en el mismo plano Cr ter charco de metal fundido o bolsillo...

Reviews: