background image

Heat

Circuit  Breaker  or

Selector

Slow Blow Fuse

Low 15 

amp

High 20 

amp

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.

IN212800AV  7/99

Operating Instructions & Parts Manual   

Model WG2020

Wire Feed
Arc Welder

BUILT TO LAST

TM

The Campbell Hausfeld WG2020 is a 70
amp, single phase 115 volt input, wire
feed arc welding machine equipped
with infinite wire speed control to
accurately select proper wire feed rate
needed for various welding conditions.
Internal components are
thermostatically protected.

This welding system is designed for use
with the Flux Core Arc Welding (FCAW)
or the Gas Metal Arc Welding (GMAW)
process. As delivered from the factory,
this welder can weld with .024” (.6mm)
to .035” (.9mm) diameter wire. A starter
spool of flux-cored wire is included.

1

2

4

5

6

3

1. Work Clamp - connect to work piece.

2. Wire Feed Gun

3. Power Cord - plug into 115 volt

outlet.

4. On/Off Switch - illuminates if

thermostat has automatically shut
unit off.

5. Infinite Wire Speed Control - turns

clockwise to increase wire speed and
counterclockwise to decrease wire
speed.

6. Heat Selector - Selects welding

power. Four selections are possible;
low 1, low 2, high 1 and high 2.

Danger means a
hazard that will

cause death or serious injury if the
warning is ignored.

Warning means a
hazard that could

cause death or serious injury if the
warning is ignored.

Caution means a
hazard that may

cause minor or moderate injury if the
warning is ignored. It also may mean a
hazard that will only cause damage to
property.

NOTE:  

Note means any additional

information pertaining to the product
or its proper usage.

Figure 1 -
Welder Components
and Controls

See page 7 for supply cable
replacement instructions.

Q

UA

LIT

Y

A

SSURANCE

P

ROG

RA

M

Need

Assistance?

Call Us First!

1-800-746-5641

Unpacking

All welding accessories for the
welder are inside the wire feed
compartment. Lift and remove wire
feed cover to find handle,
workclamp, etc.

When unpacking,

inspect carefully for any damage that may
have occurred during transit. Make sure
any loose fittings and screws, etc. are
tightened before putting unit into service.

This equipment 
requires a dedicated

115 volt circuit. Refer to the following
chart for correct circuit breaker or fuse
rating. Do not run other appliances, lights
or tools on this circuit while operating
this equipment. Extension cords are not
recommended. Blown fuses and tripped
circuit breakers can result from failure to
comply with this recommendation.

Description

CIRCUIT REQUIREMENTS

COMPONENTS AND CONTROLS

General Safety

For parts, product & service information

visit 

www.campbellhausfeld.com

Summary of Contents for WG2020

Page 1: ...speed 6 Heat Selector Selects welding power Four selections are possible low 1 low 2 high 1 and high 2 Danger means a hazard that will cause death or serious injury if the warning is ignored Warning m...

Page 2: ...ls Never attempt to use this equipment at current settings or duty cycles higher than specified on equipment labels Never use an electric arc welder to thaw frozen pipes Flying sparks and hot metal ca...

Page 3: ...CGA Pamphlet P 1 from Compressed Gas Association 1235 Jefferson Davis Highway Suite 501 Arlington VA 22202 Code for Safety in Welding and Cutting CSA Standard W117 2 from Canadian Standards Associati...

Page 4: ...s for the welder are inside wire feed compartment Lift and remove wire feed cover to find handle workclamp etc 1 Slide handle into plastic ends as shown Fig 2 2 Place handle assembly on welder alignin...

Page 5: ...Shielding gas is not required if flux cored welding wire is used There are 3 types of gas generally used for gas metal arc welding 100 argon a mixture of 75 argon and 25 carbon dioxide C25 or 100 carb...

Page 6: ...ding The welding wire is live whenever the welder is turned on whether the trigger is pulled or not 1 Be sure to read understand and comply with all precautions in the General Safety Information secti...

Page 7: ...the circuit to the weld wire an arc is formed between the end of the weld wire and the work piece This arc melts the wire and the work piece The melted metal of the weld wire flows into the molten cr...

Page 8: ...age position and work piece material thickness all effect the speed of travel necessary for completing a good weld See Fig 11 When the speed is too fast the bead is narrow and bead ripples are pointed...

Page 9: ...s that are joined at a 60 angle Remember to remove the slag before each pass for gasless process Welding Guidelines Continued PUSH VS PULL TECHNIQUE The type and thickness of the work piece dictates w...

Page 10: ...rface is clean 1 Reload wire 2 Replace wire spool 3 Tighten tensioning screws if wire is slipping 4 Replace liner 5 Replace fuse on wire feed control board inside welder 1 6 amp For Information About...

Page 11: ...2 18 Wire flux core 035 9mm diameter WE200500AJ 1 Ref No Description Part Number Qty Figure 16 Replacement Parts For Information About This Product Call 1 800 746 5641 Model WG2020 19 Spool adapter WC...

Page 12: ...ntact with the base metal DC or Direct Current electric current which flows only in one direction The polarity or determines which direction the current is flowing DC Reverse Polarity occurs when the...

Page 13: ...sens contraire des aiguilles d une montre pour diminuer la vitesse du fil 6 S lecteur de chaleur Pour choisir la puissance du soudeur Les quatre s lections possibles sont basse 1 basse 2 haute 1 et ha...

Page 14: ...ssurer que toutes les pi ces conductrices soient isol es Porter des v tements protecteurs convenables et prendre ses pr cautions contre les chutes Ne jamais essayer d utiliser cet quipement aux r glag...

Page 15: ...on S r des Bouteilles de Gaz Comprim Brochure CGA P 1 de l Association Compressed Gas Association 1235 Jefferson Davis Highway Suite 501 Arlington VA 22202 Code pour la S curit concernant le Soudage e...

Page 16: ...situ s dans le compartiment d alimentation de fil Soulever et enlever le couvercle d alimentation de fil pour trouver le manche la pince de soudeur etc 1 Glisser le manche dans les bouts en plastique...

Page 17: ...rect des bouteilles de gaz comprim et des r gulateurs peuvent r sulter en blessures graves ou perte de vie Toujours fixer les bouteilles de gaz au DANGER n cessaire de support du r servoir un mur ou a...

Page 18: ...rdement S assurer que le tuyau ne soit pas tortill 4 Se positionner encore au bord oppos de l orifice de sortie de la bouteille et ouvrir la soupape lentement Inspecter pour des fuites dans l endroit...

Page 19: ...terrupteur sur le soudeur Le r glage de la chaleur utilis d pend sur la taille diam tre et du type de fil la position de la soudure et l paisseur de l objet Se r f rer aux sp cifications indiqu es sur...

Page 20: ...SI Standard ANSI Z87 1 et des v tements protecteurs pendant l enlevage de la scorie Le d bris chaud et volant peut causer des blessures aux personnes dans l endroit Apr s avoir compl t la soudure atte...

Page 21: ...et tout aluminium la buse devrait tre dirig e en avant de la flaque de soudure et devrait pousser la flaque travers de l objet de travail Pour de l acier pais la buse devrait tre dirig e dans la flaq...

Page 22: ...a surface d attache soit propre 1 Recharger le fil 2 Remplacer la bobine de fil 3 Serrer les vis de tension si le fil patine 4 Remplacer la chemise 5 Remplacer la fusible sur la plaque de contr le d e...

Page 23: ...2 18 Fil fourr de flux diam tre 0 035 po 0 9 mm WE200500AJ 1 19 Adaptateur de bobine WC500200AV 1 No de R f Description No De Pi ce Qt Figure 16 Pi ces de rechange Pour de l information concernant ce...

Page 24: ...un joint entre deux pi ces qui sont align es approximativement dans le m me plan Crat re une flaque ou poche qui est produite quand l arc contacte le m tal commun CC ou Courant Continu courant lectri...

Page 25: ...nito gira en sentido de las agujas del reloj para aumentar la velocidad del cable y en sentido contrario al de las agujas del reloj para disminuir la velocidad del cable 6 Selector de calor selecciona...

Page 26: ...los r tulos del equipo Nunca utilice una soldadora por arco lectrica para deshielar tuber as congeladas Las chispas que saltan y el metal caliente pueden causar lesiones Mientras las soldadoras trabaj...

Page 27: ...rk NY 10018 Refi rase a las Hojas de Datos de Materiales de Seguridad y las instrucciones del fabricante para metales cable recubrimientos y limpiadores UBICACI N La selecci n de la ubicaci n correcta...

Page 28: ...miento de la soldadora Todos los accesorios de soldadura para la soldadora se encuentran dentro del compartimento de la alimentaci n de cable Levante y retire la cubierta de alimentaci n de cable y en...

Page 29: ...ce 100 de arg n Los cilindros de cualquiera de estos dos tipos los puede obtener en su punto de venta local de suministros para soldadura Asegure el cilindro en su lugar en su m quina soldadora u otro...

Page 30: ...inantes Estos contaminantes hacen dif cil la soldadura y producen malas soldaduras Todas las personas que operan este equipo o que se encuentren en el rea mientras el equipo est funcionando deben util...

Page 31: ...cable y la pieza de trabajo El metal fundido del cable de soldadura fluye hacia dentro del cr ter y forma una soldadura con la pieza de trabajo tal como se muestra Figura 9 Principios b sicos de la s...

Page 32: ...ida la perla es delgada y las ondulaciones de la perla son en punta tal como se muestra Cuando la velocidad es demasiado lenta el metal de soldadura se acumula y la perla es alta y ancha REMOCI N DE L...

Page 33: ...de retirar el desecho antes de cada pasada para el proceso sin gas Pautas de Soldadura Continuaci n T CNICA DE EMPUJE VERSUS T CNICA DE JALADO El tipo y espesor de la pieza de trabajo determina hacia...

Page 34: ...calor 1 Disminuya y mantenga la velocidad de propagaci n constante 2 Aumente el ajuste de calor 1 Utilice un cable seco y almac nelo en un lugar seco 2 Reduzca la velocidad del cable 1 Se ha excedido...

Page 35: ...g 2 18 N cleo fundente del cable 0 9 mm 0 035 pulg de di metro WE200500AJ 1 No de No De Ref Descripci n Componente Cant Figura 16 Piezas de Repuesto Para informaci n acerca de este producto llame al 1...

Page 36: ...a superficie de trabajo Metal de base el material que va a ser soldado Uni n plana una uni n entre las dos partes alineadas aproximadamente en el mismo plano Cr ter charco de metal fundido o bolsillo...

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