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Step   11:   (Applies   only   if   you   have   a   UV   sensor).   The   UV   sensor   for   the   system   is   packaged   in   a   separate   plastic   
bag.   Carefully   remove   the   sensor   from   its   packaging   and   insert   the   sensor   into   the   UV   sensor   port   (remove   the   
protective    cap    on    the    UV   unit    first).    The    sensor    can    only    go    in    one    way.    Ensure    that    the    flat    portion    of    the    UV   
sensor   matches   up   with   the   half   metal   lip   on   the   sensor   port   (flat   portion   should   face   the   lamp   connection   end)   
(see   Figure   5.).   Ensure   that   the   sensor   is   fully   seated   in   the   sensor   port   and   then   tighten   (turning   clockwise)   the   
sensor   nut.   PLEASE   NOTE:   DO   NOT   over   tighten   the   nut   as   this   could   damage   the   PTFE   sensor   body.   Plug   the   male   
connector   into   the   IEP   port   located   on   the   right   side   of   the   controller,   Figure   6,   (make   sure   the   controller   is   not   
plugged   in   as   the   sensor   MUST   be   attached   before   power   is   applied   to   the   controller.)   

   

   

   

   

   

   

   

Figure   5.      UV   Sensor   Installation   

Figure   6.   IEP   Connection   

Step   12:   The   unit   is   now   ready   for   water   flow.   When   all   plumbing   connections   have   been   completed   you   should   
check   for   any   possible   leaks.   Slowly   turn   on   the   water   supply   and   check   for   leaks.   Make   sure   the   by-­‐pass   valves   are   
functioning   properly   and   that   the   water   is   flowing   through   the   unit.   The   most   common   leak   is   from   the   O-­‐ring   not   
making   a   proper   seal   on   the   unit.   If   this   is   the   case   turn   the   water   off,   drain   the   unit,   remove   the   O-­‐ring,   dry   it   and   
reapply   silicon   grease.   Replace   O-­‐ring   ensuring   that   it   is   properly   sealed   against   the   unit   and   check   again   for   leaks.   

Step   13:   The   controller   can   now   be   mounted   on   the   wall.   On   board   mounted   units   the   controller   is   already   in   the   
correct   position.   The   controller   should   always   be   above   or   beside   the   unit   to   ensure   that   no   moisture   can   deposit   
on   any   of   the   connections   (see   Figure   2.).   Always   mount   the   controller   vertically.   For   safety   purposes   the   controller   
should   be   connected   to   a   ground   fault   circuit   interrupter   (GFCI)   (also   known   as   a   ground   fault   interrupter   (GFI)).   

ON      BOARD   MOUNTED   UNITS   STEPS   14,   15   AND   16   HAVE   BEEN   PRE-­‐ASSEMBLED.   

Step   14:   You   can   now   remove   the   UV   lamp   from   its   packaging   being   careful   not   to   touch   the   lamp   quartz   with   your   
hands.   Again,   the   use   of   cotton   gloves   is   recommended   to   avoid   deposited   oils   on   the   lamp   glass.   Always   hold   the   
lamp   by   the   ceramic   ends.   With   the   lamp   outside   of   the   unit,   affix   the   UV   lamp   to   the   lamp   connector   as   shown   in   
Figure   7.   

   

   

   

Figure   7.      UV   Lamp   Connection   

   

Summary of Contents for CALULTRA 12

Page 1: ...Remember don t guess ASK Calming troubled waters...

Page 2: ...ter supply with a UV system gives you reassurance that your family will have access to safe drinking water throughout your entire home with no chance of microbiological contamination This is chemical...

Page 3: ...on Controller Overview Page 12 Operation Power up Sequence Page 13 Operation Remote Alarm Module Check Page 14 Operation Operational Screens Page 14 Operation UV Intensity Page 15 Operation Lamp Count...

Page 4: ...ed to be installed indoors and away from leaking plumbing DO NOT plug the unit in if the system or any of the components are wet 9 The disinfection system should be directly installed into a ground fa...

Page 5: ...mendations You can have your water tested at a private analytical laboratory or contact your local council for advice in regards to your local environmental health officer It is always recommended to...

Page 6: ...litres per minute it is recommended to install the CALULTRA 79 UV unit There will be occasions where your home is using water at the pump s maximum capacity Location Step 1 Find a suitable location t...

Page 7: ...or so that the rated flow of your particular CALMAG YORKSHIRE LIMITED system is not exceeded and the UV dose is not compromised The flow restrictor should be installed on the outlet port of the unit S...

Page 8: ...P a g e Installation example unit connect ASSEMBLED ring installation unit unit ring unit unit...

Page 9: ...ly and check for leaks Make sure the by pass valves are functioning properly and that the water is flowing through the unit The most common leak is from the O ring not making a proper seal on the unit...

Page 10: ...d Screw Connection Step 17 Your system is now ready to be plugged into the appropriate GFCI protected outlet Plug the unit in and refer to the System Disinfection section before any water is allowed t...

Page 11: ...inlet shut off valve shut this valve off to prevent water flow through the system If there is no inlet shut off valve turn off main water inlet valve and turn of water pump if you have one Step 2 Disc...

Page 12: ...rew counterclockwise the sensor nut from the unit and pull the sensor slowly out of the sensor port Step 6 Holding the sensor in your hand wipe the flat portion sensor face of the sensor with isopropy...

Page 13: ...at the end of 12 months to replace the ultra violet bulb The Calmag Home Screen will then constantly scroll from right to left indicating that the unit is functioning correctly If the controller butt...

Page 14: ...the front of the controller UV Intensity only for units equipped with a UV sensor If your system is equipped with a UV sensor the UV Output screens will indicate the level of UV intensity that is bei...

Page 15: ...he flow of water if a solenoid valve is installed on the system Lamp Countdown Sequence The UV unit counts down the number of days until a lamp change is required The operation is as follows Once the...

Page 16: ...lamp To perform this reset you must firmly depress the button on the front of the controller and then manually plug the power cord back into the wall outlet initiating power to the unit Keep holding...

Page 17: ...Assuming the system has an optional 4 20 mA Module installed if at any time during the operation of the system a 4 20 mA module fails the controller will return both an audible and visual signal indi...

Page 18: ...imply press the control button twice and the QR code screen will appear as follows Expansion Modules As shown earlier in this manual the CalUltra controllers incorporate an Infinite Expandability Port...

Page 19: ...MODULE Allows for a 4 20mA signal transfer of the UV output to a remote device such as a data logger or computer Simply plug the supplied cable into any female IEP connections Two screw terminals are...

Page 20: ...lug Type British Standard BS1363 Lamp Watts 15 22 39 42 Power watts 20 30 49 51 Replacement Lamp BULB B12 BULB B22 BULB B41 BULB B79 Replacement Sleeve SLEEVE QS12 SLEEVE QS22 SLEEVE QS41 SLEEVE QS79...

Page 21: ...mitations of Warranty as outlined below CALMAG YORKSHIRE LIMITED s liability under this warranty shall be limited to repairing or replacing at CALMAG YORKSHIRE LIMITED s discretion without charge any...

Page 22: ...ng the product Any defective product to be returned to CALMAG YORKSHIRE LIMITED must be sent carriage prepaid documentation supporting the warranty claim and or a Goods Return Number must be included...

Page 23: ...23 P a g e...

Page 24: ...24 P a g e Sandbeds Keighley Tel lmagltd com www calmagltd com Remember don t guess ASK Calming troubled waters Rev11 12...

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