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Safety   Consideration

   

Although   your   UV   system   has   been   manufactured   to   the   highest   safety   standards,   extreme   care   must   be   followed   
when   operating   and/or   maintaining   your   system.   

1.

 

Whenever   you   are   servicing   this   equipment,   always   disconnect   the   power   cord   from   the   electrical   outlet.   

2.

 

As   the   energy   given   off   by   the   UV   lamp   can   be   harmful   to   your   eyes   and   skin,   NEVER   look   directly   at   an   
illuminated   UV   lamp   without   adequate   eye   protection   and   always   protect   your   skin   from   direct   exposure   
to   the   UV   light.   

3.

 

To   ensure   the   system   provides   adequate   disinfection,   ALWAYS   replace   any   component   (lamp   and   sleeve)   
with   a   genuine   Calmag   Yorkshire   Limited   replacement   part.   

4.

 

Do   not   operate   the   unit   if   it   has   any   damaged   or   missing   components.   

5.

 

To   avoid   possible   electrical   shock,   use   only   with   a   properly   grounded   electrical   outlet.   

6.

 

Never   perform   any   maintenance   to   the   system   unless   you   are   comfortable   in   doing   so.   Contact    Calmag   
Yorkshire   Limited   for   service   instructions   if   required.   

7.

 

Do   not   use   this   system   for   any   purpose   other   than   what   it   was   intended   for.   Misuse   of   this   system   could   
potentially   cause   harm   to   the   user.   

8.

 

Your   system   is   intended   to   be   installed   indoors   and   away   from   leaking   plumbing.   DO   NOT   plug   the   unit   in   
if   the   system   or   any   of   the   components   are   wet.   

9.

 

The   disinfection   system   should   be   directly   installed   into   a   ground   fault   circuit   interrupter   (GFCI).   If   the   use   

of   an   extension   cord   is   required,   the   cord   must   be   manufactured   with   a   minimum   of   16   gauge   wire   and   

care   should   be   taken   to   avoid   potential   tripping   hazards.   

10.

 

We   recommend   that   a   competent   plumber   or   certified   UV   technician   perform   the   installation.   

   

Before   You   Begin   

   

Before   you   begin,   you   will   need   the   following:-­‐   

   

Tools   

 

Pipe   cutter,   hacksaw   or   other   specialized   tools   required   to   cut   into   your   existing   plumbing   (e.g.   if   you   have   

PEX   piping)   

 

Soldering   tools   (torch,   flux,   emery   cloth   and   solder)   

 

Wrench   (for   tightening   fittings)   

   

Other   Materials   

 

Various   fittings   

 

PTFE   tape   

   

Water   Quality   Parameters

   

UV   disinfection   is   extremely   effective   against   microorganisms   but   only   if   the   UV   light   can   pass   through   the   water   it   
needs    to    treat.    This    means    that    the    quality    of    your    water    is    very    important    in    order    to    ensure    complete   
disinfection.         

It   is   imperative   that   you   have   your   water   tested   for   at   the   least   the   parameters   listed   below.   If   the   water   exceeds   
the    listed    parameters    CALMAG    YORKSHIRE    LIMITED    strongly    recommends    that    appropriate    pretreatment   
equipment   be   installed   (pretreatment   will   depend   on   parameters   being   treated):-­‐   

Summary of Contents for CALULTRA 12

Page 1: ...Remember don t guess ASK Calming troubled waters...

Page 2: ...ter supply with a UV system gives you reassurance that your family will have access to safe drinking water throughout your entire home with no chance of microbiological contamination This is chemical...

Page 3: ...on Controller Overview Page 12 Operation Power up Sequence Page 13 Operation Remote Alarm Module Check Page 14 Operation Operational Screens Page 14 Operation UV Intensity Page 15 Operation Lamp Count...

Page 4: ...ed to be installed indoors and away from leaking plumbing DO NOT plug the unit in if the system or any of the components are wet 9 The disinfection system should be directly installed into a ground fa...

Page 5: ...mendations You can have your water tested at a private analytical laboratory or contact your local council for advice in regards to your local environmental health officer It is always recommended to...

Page 6: ...litres per minute it is recommended to install the CALULTRA 79 UV unit There will be occasions where your home is using water at the pump s maximum capacity Location Step 1 Find a suitable location t...

Page 7: ...or so that the rated flow of your particular CALMAG YORKSHIRE LIMITED system is not exceeded and the UV dose is not compromised The flow restrictor should be installed on the outlet port of the unit S...

Page 8: ...P a g e Installation example unit connect ASSEMBLED ring installation unit unit ring unit unit...

Page 9: ...ly and check for leaks Make sure the by pass valves are functioning properly and that the water is flowing through the unit The most common leak is from the O ring not making a proper seal on the unit...

Page 10: ...d Screw Connection Step 17 Your system is now ready to be plugged into the appropriate GFCI protected outlet Plug the unit in and refer to the System Disinfection section before any water is allowed t...

Page 11: ...inlet shut off valve shut this valve off to prevent water flow through the system If there is no inlet shut off valve turn off main water inlet valve and turn of water pump if you have one Step 2 Disc...

Page 12: ...rew counterclockwise the sensor nut from the unit and pull the sensor slowly out of the sensor port Step 6 Holding the sensor in your hand wipe the flat portion sensor face of the sensor with isopropy...

Page 13: ...at the end of 12 months to replace the ultra violet bulb The Calmag Home Screen will then constantly scroll from right to left indicating that the unit is functioning correctly If the controller butt...

Page 14: ...the front of the controller UV Intensity only for units equipped with a UV sensor If your system is equipped with a UV sensor the UV Output screens will indicate the level of UV intensity that is bei...

Page 15: ...he flow of water if a solenoid valve is installed on the system Lamp Countdown Sequence The UV unit counts down the number of days until a lamp change is required The operation is as follows Once the...

Page 16: ...lamp To perform this reset you must firmly depress the button on the front of the controller and then manually plug the power cord back into the wall outlet initiating power to the unit Keep holding...

Page 17: ...Assuming the system has an optional 4 20 mA Module installed if at any time during the operation of the system a 4 20 mA module fails the controller will return both an audible and visual signal indi...

Page 18: ...imply press the control button twice and the QR code screen will appear as follows Expansion Modules As shown earlier in this manual the CalUltra controllers incorporate an Infinite Expandability Port...

Page 19: ...MODULE Allows for a 4 20mA signal transfer of the UV output to a remote device such as a data logger or computer Simply plug the supplied cable into any female IEP connections Two screw terminals are...

Page 20: ...lug Type British Standard BS1363 Lamp Watts 15 22 39 42 Power watts 20 30 49 51 Replacement Lamp BULB B12 BULB B22 BULB B41 BULB B79 Replacement Sleeve SLEEVE QS12 SLEEVE QS22 SLEEVE QS41 SLEEVE QS79...

Page 21: ...mitations of Warranty as outlined below CALMAG YORKSHIRE LIMITED s liability under this warranty shall be limited to repairing or replacing at CALMAG YORKSHIRE LIMITED s discretion without charge any...

Page 22: ...ng the product Any defective product to be returned to CALMAG YORKSHIRE LIMITED must be sent carriage prepaid documentation supporting the warranty claim and or a Goods Return Number must be included...

Page 23: ...23 P a g e...

Page 24: ...24 P a g e Sandbeds Keighley Tel lmagltd com www calmagltd com Remember don t guess ASK Calming troubled waters Rev11 12...

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