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P a g e

   

   

Step   2:   Remove   the   cartridge   from   the   filter   housing   and   fill   with   1-­‐2   cups   of   household   bleach   (most   household   
bleaches   are   5.25%   chlorine).   Replace   filter   housing   and   slowly   turn   on   the   water   supply.   

Step   3:   Go   to   each   location   in   the   home   or   facility   (including   outdoor   taps)   and   run   some   water   until   chlorine   can   
be    detected    (by    smell).    Ensure    all    taps,    dishwashers,    shower    heads,    washing    machines,    toilets,    showers,   
refrigerators,   etc.   are   all   checked.   Once   the   chlorine   is   detected   at   each   location   close   all   taps   and   let   the   chlorine   
sit   in   the   lines   for   a   minimum   of   30   minutes.   

Step   4:   After   30   minutes,   reinstall   the   filter   cartridge   into   the   filter   housing   and   then   flush   the   chlorine   solution   by   
opening   all   taps   and   let   them   run   until   chlorine   can   no   longer   be   detected   (by   smell).   Your   home   has   now   been   
completely   disinfected   with   your   CALMAG   YORKSHIRE   LIMITED   UV   system   ready   to   inactivate   any   microorganisms   
that   enter   the   home.   

PLEASE    NOTE:    This    procedure    must    be    performed    following    any    time    the    UV    is    shut    down    for    service,    without   
power,   or   is   inoperative   for   any   reason   in   order   to   avoid   possible   contamination   of   the   water   lines.   

Cleaning   the   Quartz   Sleeve   

Depending   on   the   water   quality,   the   quartz   sleeve   may   require   periodic   cleaning.   At   a   minimum,   the   quartz   sleeve   
should   be   cleaned   on   an   annual   basis.   The   following   steps   outline   a   basic   cleaning   procedure.   

Step   1:    If   the   system   has   an   inlet   shut-­‐off   valve,   shut   this   valve   off   to   prevent   water   flow   through   the   system.   If   
there   is   no   inlet   shut-­‐off   valve,   turn   off   main   water   inlet   valve   (and   turn   of   water   pump   if   you   have   one).   

Step   2:    Disconnect   power   cord   of   the   UV   system   from   the   electrical   outlet.   

Step   3:    Release    the    water    pressure    by    opening    a    downstream    tap    and    close    the    outlet    shut-­‐off    valve    if    the   
installation   incudes   one   (if   there   is   no   outlet   shut-­‐off   valve,   be   prepared   for   water   leakage   from   the   system   as   the   
head   pressure   in   the   system   will   cause   water   to   flow   back   through   the   outlet   plumbing   and   through   the   unit).   

Step   4:    Remove   the   captive   ground   screw   from   the   ground   lug   on   the   UV   unit.   

Step   5:    Remove   the   lamp   connector   from   the   unit   (gland   nut)   by   pushing   the   connector   in   and   turning   it   ¼   turn   
counter-­‐clockwise   (gently   pull   on   the   lamp   cable   to   ensure   the   connector   is   seated   properly).   

Step   6:    Pull   lamp   out   of   unit   still   attached   to   connector.   

Step   7:      Remove   the   gland   nut   from   the   unit   exposing   the   end   of   the   quartz   sleeve.   

Step   8:    Carefully   pull   the   quartz   sleeve   out   of   the   unit   and   remove   the   O-­‐ring.   

Step    9:        Using    a    soft,    lint-­‐free    cloth    or    towel    wipe    the    sleeve    down    using    a    good    commercial    scale    cleaner    to   
remove   any   scaling   or   iron   deposits   that   may   be   on   the   outside   of   the   quartz   sleeve.   Be   careful   not   to   get   any   
moisture   or   liquids   on   the   inside   of   the   sleeve.   

Step   10:      Wipe   the   sleeve   with   separate   dry   cloth.       

Step   11:      Once   the   sleeve   is   cleaned   replace   the   O-­‐ring   and   slide   the   sleeve   back   into   the   unit   following   the   steps   
outlined   on   page   8   of   the   manual.   Be   careful   not   to   damage/crack   the   sleeve   on   insertion.   

Summary of Contents for CALULTRA 12

Page 1: ...Remember don t guess ASK Calming troubled waters...

Page 2: ...ter supply with a UV system gives you reassurance that your family will have access to safe drinking water throughout your entire home with no chance of microbiological contamination This is chemical...

Page 3: ...on Controller Overview Page 12 Operation Power up Sequence Page 13 Operation Remote Alarm Module Check Page 14 Operation Operational Screens Page 14 Operation UV Intensity Page 15 Operation Lamp Count...

Page 4: ...ed to be installed indoors and away from leaking plumbing DO NOT plug the unit in if the system or any of the components are wet 9 The disinfection system should be directly installed into a ground fa...

Page 5: ...mendations You can have your water tested at a private analytical laboratory or contact your local council for advice in regards to your local environmental health officer It is always recommended to...

Page 6: ...litres per minute it is recommended to install the CALULTRA 79 UV unit There will be occasions where your home is using water at the pump s maximum capacity Location Step 1 Find a suitable location t...

Page 7: ...or so that the rated flow of your particular CALMAG YORKSHIRE LIMITED system is not exceeded and the UV dose is not compromised The flow restrictor should be installed on the outlet port of the unit S...

Page 8: ...P a g e Installation example unit connect ASSEMBLED ring installation unit unit ring unit unit...

Page 9: ...ly and check for leaks Make sure the by pass valves are functioning properly and that the water is flowing through the unit The most common leak is from the O ring not making a proper seal on the unit...

Page 10: ...d Screw Connection Step 17 Your system is now ready to be plugged into the appropriate GFCI protected outlet Plug the unit in and refer to the System Disinfection section before any water is allowed t...

Page 11: ...inlet shut off valve shut this valve off to prevent water flow through the system If there is no inlet shut off valve turn off main water inlet valve and turn of water pump if you have one Step 2 Disc...

Page 12: ...rew counterclockwise the sensor nut from the unit and pull the sensor slowly out of the sensor port Step 6 Holding the sensor in your hand wipe the flat portion sensor face of the sensor with isopropy...

Page 13: ...at the end of 12 months to replace the ultra violet bulb The Calmag Home Screen will then constantly scroll from right to left indicating that the unit is functioning correctly If the controller butt...

Page 14: ...the front of the controller UV Intensity only for units equipped with a UV sensor If your system is equipped with a UV sensor the UV Output screens will indicate the level of UV intensity that is bei...

Page 15: ...he flow of water if a solenoid valve is installed on the system Lamp Countdown Sequence The UV unit counts down the number of days until a lamp change is required The operation is as follows Once the...

Page 16: ...lamp To perform this reset you must firmly depress the button on the front of the controller and then manually plug the power cord back into the wall outlet initiating power to the unit Keep holding...

Page 17: ...Assuming the system has an optional 4 20 mA Module installed if at any time during the operation of the system a 4 20 mA module fails the controller will return both an audible and visual signal indi...

Page 18: ...imply press the control button twice and the QR code screen will appear as follows Expansion Modules As shown earlier in this manual the CalUltra controllers incorporate an Infinite Expandability Port...

Page 19: ...MODULE Allows for a 4 20mA signal transfer of the UV output to a remote device such as a data logger or computer Simply plug the supplied cable into any female IEP connections Two screw terminals are...

Page 20: ...lug Type British Standard BS1363 Lamp Watts 15 22 39 42 Power watts 20 30 49 51 Replacement Lamp BULB B12 BULB B22 BULB B41 BULB B79 Replacement Sleeve SLEEVE QS12 SLEEVE QS22 SLEEVE QS41 SLEEVE QS79...

Page 21: ...mitations of Warranty as outlined below CALMAG YORKSHIRE LIMITED s liability under this warranty shall be limited to repairing or replacing at CALMAG YORKSHIRE LIMITED s discretion without charge any...

Page 22: ...ng the product Any defective product to be returned to CALMAG YORKSHIRE LIMITED must be sent carriage prepaid documentation supporting the warranty claim and or a Goods Return Number must be included...

Page 23: ...23 P a g e...

Page 24: ...24 P a g e Sandbeds Keighley Tel lmagltd com www calmagltd com Remember don t guess ASK Calming troubled waters Rev11 12...

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