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Calix ODC-120 Installation Guide

June 2005

#220-00050, Rev. 12

Summary of Contents for ODC-120

Page 1: ...Calix ODC 120 Installation Guide June 2005 220 00050 Rev 12...

Page 2: ...Systems North America Inc is prohibited This document is the property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson N...

Page 3: ...NSIDERATIONS 7 4 1 Site Selection 7 4 2 Concrete Foundation Pad 7 4 3 Form Preparation 9 4 4 Unpacking the Cabinet 14 4 5 Preparing the Cabinet 15 4 6 Lifting the Cabinet 17 4 7 Placing the Cabinet on...

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Page 5: ...plice Chamber Lower View 17 Fig 16 Slings Inserted in Eye Bolts 19 Fig 17 Front Access Panel 19 Fig 18 Pallet Mounting Bracket 19 Fig 19 Lowering Cabinet 20 Fig 20 Anchor Bolt 20 Fig 21 Attaching the...

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Page 7: ...used in performing procedures not specifically described in this document Note The information contained in this practice is subject to change without notice and may not be suitable for all applicatio...

Page 8: ...ry modules 2 2 3 The cabinet has four lifting eyes at the top that allow the enclosure to be lifted into mounting position using lifting equipment 2 3 Standards Compliance 2 3 1 The MESA 6 NxT Calix O...

Page 9: ...20 has double front and rear environmentally sealed doors to access the main chamber and two environmentally sealed doors on the end chambers All doors are equipped with a locking mechanism requiring...

Page 10: ...the cabinet chassis to the Master Ground Bar MGB 2 5 4 Environmental Control The cabinet is equipped with a heat exchanger climate control system The cabinet contains two heat exchangers each capable...

Page 11: ...rcuit breaker for the convenience outlet and one 15A 120Vac circuit breaker provided for the battery heater pad 3 OPENING AND CLOSING THE CABINET DOORS 3 0 1 Purpose This section describes the locking...

Page 12: ...or closed lower the door latch into the lock bed Lock the door See Fig 4 3 1 Resetting The MESA Intrusion Alarm 3 1 1 Purpose This section describes the intrusion alarm function of the MESA cabinets a...

Page 13: ...06 68 cm away from any obstruction fence hedge etc If an area is subject to frost choose a site free of heaving Do not place the cabinet in ditches or areas subject flooding Always locate the MESA cab...

Page 14: ...ete without a power transfer pedestal Power transfer pedestals may be mounted to the same pad as the MESA 6 NxT Calix ODC 120 cabinet mounted to a separate pad or mounted to a pole Install the power t...

Page 15: ...ectrical conduit will rise into the MESA 6 NxT Calix ODC 120 cabinet Fig 10 Excavate the trenches to a depth of 30 inches 76 2 cm for a standard installation and 60 inches 152 4 cm for areas where the...

Page 16: ...120 Installation Guide Proprietary Information Not for use or disclosure except by written agreement with Calix 2005 Calix All Rights Reserved Fig 9 Cabinet Mounting Template with Power Transfer Swit...

Page 17: ...ESA 6 NxT Calix ODC 120 template Fig 10 on the ground placing it over the conduits Slip the conduits into the template holes to position them Back fill and tamp the trench to hold the conduit firmly i...

Page 18: ...he stakes so the top of the mounting plates are flush 0 1 4 inch Check the template to be sure both diagonal measurements between the anchor bolts are equal nominal 97 7 32 or 246 94 cm Be sure the 1...

Page 19: ...asurement between the anchor bolts is equal Note The cabinet must clear the finished concrete surface so that the base panel below the cabinet end chamber can be removed 4 3 13 The conduit should exte...

Page 20: ...ncrete used and or local practices 4 4 Unpacking the Cabinet 4 4 1 MESA 6 NxT Calix ODC 120 cabinets are shipped on wooden pallets with plastic covering and corrugated cardboard to protect the cabinet...

Page 21: ...Remove the end chamber cover Remove the rubber gasket Place the gasket into position on the foundation pad so that the gasket will lie underneath the bottom of the cabinet when it is placed 4 5 4 Clos...

Page 22: ...ront half of the front split cable sleeve plate by removing the hex head bolts Pull the base plate toward you to remove it Fig 13 4 5 9 Separate the front half of the rear split cable sleeves by remov...

Page 23: ...equipment for lifting and setting the cabinet Operators should not suspend loads over people nor should any person work stand or pass under a suspended load All persons working with crane equipment s...

Page 24: ...ft 22 8 m long to be used as a tag line WARNING IF THE CABINET FALLS DURING LIFTING THERE IS RISK OF SERIOUS INJURY OR DEATH TAKE THE FOLLOWING SAFETY PRECAUTIONS Before lifting the cabinet block off...

Page 25: ...securing the cabinet to the pallet Fig 18 Dispose of the lag bolts according to local practices Reserve the square flat and lock washers for use in pad mounting the cabinet Note When cables are insta...

Page 26: ...hen the cabinet is aligned properly on the rubber pad reinstall the eight anchor bolts from the concrete pad the eight large square mounting washers and round flat washers supplied with the cabinet Ti...

Page 27: ...5 Close and secure all cabinet doors See Section 3 Opening And Closing The Cabinet Doors Page 5 Step 6 On a side of the cabinet that you wish to raise attache the alignment bracket from the shim kit t...

Page 28: ...o local practices 5 CABLE INSTALLATION Note Maximum outside plant cable outer diameter O D is 3 in 7 62 cm ALERT Be careful to maintain all cable manufacturer recommended minimum bend radius require m...

Page 29: ...er hose clamps Step 10 Install any remaining cables in the front split cable sleeves Install the front split cable sleeve plate removed previously Slide nozzles up over the two front split cable sleev...

Page 30: ...r information about codes or restrictions for your installation 6 1 1 Each MESA 6 NxT Calix ODC 120 cabinet will accept a separately protected 120 240 VAC single phase 60 Hz circuit with a maximum 60A...

Page 31: ...em and the cabinet ground system splice compartment ground bar and only this bonding wire shall be routed through the hole located in the center of the splice compartment with a wide sweep to the grou...

Page 32: ...re tinned copper wire shall be installed from the MGB to the ground ring Only bonding insulated conductors are allowed to loop inside the cabinet All others must route to the ground system or in condu...

Page 33: ...r temperature Torque wrench with sockets Set of SAE box wrenches or adjustable wrench Screwdriver insulated GC Electronics type 8728A or equivalent Screwdriver small flat bladed Pliers wide nosed 6 3...

Page 34: ...p 12 Set circuit breakers to OFF 7 DC POWER DANGER ELECTRICAL AND EXPLOSION HAZARD Under certain conditions batteries can be a lethal source of electric power Use extreme care when handling the batter...

Page 35: ...el 7 0 5 A battery disconnect panel for strings 1 3 and 5 is located in the battery chamber on side 1 A separate battery disconnect panel for strings 2 4 and 6 is located in the battery chamber on sid...

Page 36: ...brade these surfaces to remove any surface oxidation ALERT Do not use a wire brush be especially careful not to break through any lead plating Step 7 Use a soft water moistened cloth to clean each bat...

Page 37: ...the batteries have been turned up Step 16 Push the battery drawer fully into place in the cabinet Step 17 Repeat Step 3 through Step 16 for all remaining batteries to be installed Step 18 If all work...

Page 38: ...r splicing facilities The right hand chamber houses all fiber splicing and the chamber on the left houses all copper splicing The inner wall of the splice compartments contain a stationary pegboard st...

Page 39: ...later replacement Step 2 If compressed air is available use it to blow off dust and dirt from the filter screen Step 3 Prepare a solution of warm water and mild detergent DO NOT USE SOLVENTS Gently sc...

Page 40: ...34 Lift the top cap and set it aside for later reattachment Step 3 Remove the six bolts from the interior fan mounting plate Fig 35 Set the hardware aside for reuse later Note extra screws are suppli...

Page 41: ...under the frame of the top cap Ensure the power plug or cable does not interfere with fan operation Step 8 Secure the top cap using the hardware set aside in Step 2 CAUTION Tighten all bolts to 25 in...

Page 42: ...ep 3 Using 216 type tool remove the four bolts from the corners of the fan access cover and slide the Hx assembly out as shown in Fig 38 Step 4 Using the 216 type tool remove the four bolts holding th...

Page 43: ...t Step 12 When all work is complete apply power to the fans and verify fan operation and that there are no fan failures 10 3 Accessories and Replacement Parts 10 3 4 Contact Emerson Network Power cust...

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