Cairox AOYG-KQTA Installation Manual Download Page 7

En-7

3.4. Drain installation

 CAUTION

•  Perform drain work in accordance with this Manual, and ensure that the drain water 

is properly drained. If the drain work is not carried out correctly, water may drip down 
from the unit, wetting the furniture.

•  When the outdoor temperature is 0 °C or less, do not use the accessory drain pipe. 

If the drain pipe is used, the drain water in the pipe may freeze in extremely cold 
weather.

•  If you are installing the drain pipe and drain caps, 

please provide a working space under the base of 
the outdoor unit.

•  As the drain water 

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 ows out of the outdoor unit 

during heating operation, install the drain pipe and 
connect it to a commercial 16 mm hose. (Reverse 
cycle model only)

•  When installing the drain pipe, plug all the holes 

other than the drain pipe mounting hole in the 
bottom of the outdoor unit with putty so there is no 
water leakage. (Reverse cycle model only)

Drain pipe mounting hole

Base of the outdoor unit

Drain pipe

 

(Unit : mm)

270

265

170

352

267

49

680

Drain cap mounting hole ×3

Drain pipe mounting 
 hole ×1

AIR

3.5. Pipe installation

3.5.1. Opening a knock out hole

 

CAUTION

•  Be careful not to deform or scratch the panel while opening the knock out holes.
•  To protect the piping insulation after opening a knock out hole, remove any burrs 

from the edge of the hole. It is recommended to apply rust prevention paint to the 
edge of the hole.

•  Pipes can be connected from 4 directions, front, lateral side, rear side and bottom. 

(Fig. A)

•  When connecting at the bottom, remove the service panel and piping cover on the 

front of the outdoor unit, and open the knock out hole provided at the bottom corner 
of the piping outlet.

•  It can be installed as shown on “Fig. B” cutting out the 2 slits as indicated on “Fig. C”. 

(When cutting slits, use a steel saw.)

 Fig. 

A

Service cover

Front 

connection

Bottom 

connection 

Lateral 

connection

Rear 

connection

Bottom 
connection

Slit

Slit

Fig. B

Fig. C

3.5.2. Pipe connection

 Brazing

 

CAUTION

•  If air or another type of refrigerant enters the refrigeration cycle, the internal 

pressure in the refrigeration cycle will become abnormally high and prevent the unit 
from exerting its full performance.

•  Apply nitrogen gas while brazing the pipes. If a pipe is brazed without applying 

nitrogen gas, an oxidation 

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 lm will be created.

This can degrade performance or damage the parts 
in the unit (such as the compressor or valves).
Nitrogen gas pressure: 0.02 MPa 
(= pressure felt suf

fi

 ciently on the back of the hand)

•  For brazing material, use phosphor copper 

that does not require 

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 ux. Do not use 

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 ux to 

braze pipes. If the 

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 ux is the chlorine type, it will 

cause the pipes to corrode.
Furthermore, if the 

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 ux contains 

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 uoride, it will adversely affect the refrigerant pipe 

system such as by degrading the refrigerant.
If 

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 uoride is contained, quality of refrigerant deteriorates and affects the refrigerant 

piping system.

 Flaring

 

CAUTION

Do not use mineral oil on a 

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 ared part. Prevent mineral oil from getting into the system 

as this would reduce the lifetime of the units.

•  Use special pipe cutter and 

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 are tool exclusive for R410A.

(1)  Cut the connection pipe to the necessary length with a pipe cutter.
(2)  Hold the pipe downward so that the cuttings will not enter the pipe and remove any 

burrs.

(3)   Insert the 

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 are nut (always use the 

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 are nut attached to the indoor and outdoor 

units respectively) onto the pipe and perform the 

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 are processing with a 

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 are tool.

Leakage of refrigerant may result if other 

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 are nuts are used.

(4)  Protect the pipes by pinching them or with tape to prevent dust, dirt, or water from 

entering the pipes.

Check if [L] is 

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 ared uniformly and 

is not cracked or scratched.

B

Pipe

A

Die

Pipe outside diameter

[mm (in.)]

Dimension A [mm]

Dimension B

-

0

0.4

   [mm]

Flare tool for R410A, 

clutch type

6.35 (1/4)

0 to 0.5

9.1

9.52 (3/8)

13.2

12.70 (1/2)

16.6

15.88 (5/8)

19.7

19.05 (3/4)

24.0

Pressure regulating valve

Cap

Brazing area

Nitrogen gas

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5/24/2019   9:59:19 AM

Summary of Contents for AOYG-KQTA

Page 1: ...Children should be supervised to ensure that they do not play with the appliance CAUTION For the air conditioner to work appropriately install it as written in this manual This product must be instal...

Page 2: ...copper pipe work If a leak is suspected all naked flames shall be removed extinguished If a leakage of refrigerant is found which requires brazing all of the refrigerant shall be recovered from the sy...

Page 3: ...issioning it is recommended good practice that all refrigerants are removed safely When transferring refrigerant into cylinders ensure that only appropriate refrigerant recovery cylinders are employed...

Page 4: ...the units are further apart than this correct operation cannot be guaranteed Single type installation Capacity Btu h class 30 000 1 36 000 45 000 54 000 Pipe diameter Liquid Gas Standard mm in 9 52 3...

Page 5: ...rom rain or direct sunlight If the outdoor unit must be installed in an area within easy reach of the general pub lic install as necessary a protective fence or the like to prevent their access Instal...

Page 6: ...ations indicated with arrows in the figure To reduce vibration do not install the unit directly on the ground Install it on a secure base such as concrete blocks The foundation shall support the legs...

Page 7: ...Slit Fig B Fig C 3 5 2 Pipe connection Brazing CAUTION If air or another type of refrigerant enters the refrigeration cycle the internal pressure in the refrigeration cycle will become abnormally high...

Page 8: ...ealing test again 7 After completing the sealing test release the nitrogen gas from both valves 8 Release the nitrogen gas slowly When using conventional flare tools to flare R410A pipes the dimension...

Page 9: ...wires make sure the power supply is off Never touch electrical components immediately after the power supply has been turned off Electrical shock may occur After turning off the power always wait 10...

Page 10: ...l will be displayed and the unit will be inoperable 3 8 1 How to connect wiring to the terminal Caution when wiring cable When stripping off the coating of a lead wire always use a special tool such a...

Page 11: ...connect it securely Firmly secure cable clamp so wire terminations will not receive external stress Connection cable Power supply cable Indoor unit Earth Ground Three phase type Terminal blocks Use t...

Page 12: ...re control will not activate during test operation continuous operation If a knocking sound can be heard in the liquid compression of the compressor stop the unit immediately and then energize the cra...

Page 13: ...cause a serious accident such as electric shock CAUTION Once refrigerant charging is completed be sure to open the valve prior to performing the local settings Otherwise the compressor may fail Discha...

Page 14: ...ing on the operating condition the noise level may not decrease even if the Low noise mode is on Level 2 Blink 9 times 2 Peak cut mode setting Level 1 Blink 9 times The capacity limit can be selected...

Page 15: ...rning to Operation status displays normal operation by pressing the EXIT button once 8 EXTERNAL INPUT AND OUTPUT 8 1 External input 8 1 1 Wiring of connector On Off of the Low noise mode and Peak cut...

Page 16: ...the button on the display board It may cause a serious accident such as electric shock During the pump down operation make sure that the compressor is turned off before you remove the refrigerant pipi...

Page 17: ...ss PUMP DOWN button S130 for 3 seconds or more after 3 minutes after power on POWER MODE ERROR PUMP DOWN LOW NOISE PEAK CUT L1 L2 L3 L4 L5 L6 Sign Lights off Lights on LED display lights on as shown i...

Page 18: ...error Outdoor temp sensor error Blink 2 times Blink 7 times Blink 4 times Heat sink temp sensor error Heat sink temp sensor error Blink 2 times Blink 7 times Blink 7 times Current sensor error Curren...

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