2
Table 4: Fitting Equivalent Lengths
Table 5: Specific Gravity Correction Factors for
Natural Gas
4. All above ground gas piping upstream from manual
gas valve must be electrically continuous and
bonded to a grounding electrode. Do not use gas
piping as a grounding electrode. Refer to the
National Electrical Code
, ANSI/NFPA 70 and/or
CSA C22.1 Electrical Code.
C.
Pressure Test.
The boiler and its gas connection must
be leak tested before placing boiler in operation.
1. Protect boiler gas valve. For all testing over ½ psig,
boiler an its individual shut-off valve must be
disconnected from gas supply piping. For testing at
½ psig or less, isolate boiler from gas supply piping
by closing boiler's individual manual shut-off valve.
2. Using soap solution, or similar non-combustible
solution, electronic leak detector or other approved
method. Check that boiler gas piping valves, and all
other components are leak free. Eliminate any
leaks.
Table 3: Maximum Capacity of Schedule 40 Pipe in CFH for Natural Gas Pressures of 0.5 psig or Less
NOTICE
USA boilers built for installation at altitudes greater than 2,000 feet above sea level have been specially orificed
to reduce gas input rate 4 percent per 1,000 feet above sea level per the National Fuel Gas Code, NFPA 54/
ANSI Z223.1. Canadian boilers' orifice sizing is indicated on the rating label. High altitude boiler models are
identifiable by the third digit in the model number suffix on the rating label:
_IN_ _ _ - _ _ 2 less than 2000 ft. elevation
_IN_ _ _ - _ _ 4 2000 to 4500 ft. elevation (Canada)
_IN_ _ _ - _ _ 5 2000 to 5000 ft. elevation (USA)
Fitting
Nominal Pipe Size
½
¾
1
1¼
45° Ell
0.7
1.0
1.2
1.6
90° Ell
1.6
2.1
2.6
3.5
Tee
(As Elbow)
3.1
4.1
5.2
6.9
Specific
Gravity
Correction
Factor
Specific
Gravity
Correction
Factor
0.50
1.10
1.30
1.07
0.55
1.04
1.40
1.04
0.60
1.00
1.50
1.00
0.65
0.96
1.60
0.97
0.70
0.93
1.70
0.94
0.75
0.90
0.80
0.87
Length\
[Feet]
0.3 inch w.c. Pressure Drop
0.5 inch w.c. Pressure Drop
½
¾
1
1¼
½
¾
1
1¼
10
132
278
520
1,050
175
360
680
1,400
20
92
190
350
730
120
250
465
950
30
73
152
285
590
97
200
375
770
40
63
130
245
500
82
170
320
660
50
56
115
215
440
73
151
285
580
60
50
105
195
400
66
138
260
530
70
46
96
180
370
61
125
240
490
80
43
90
170
350
57
118
220
460
90
40
84
160
320
53
110
205
430
100
38
79
150
305
50
103
195
400
DANGER
Doe not use matches, candles, open flames or
other ignition source to check for leaks.
Summary of Contents for INDEPENDENCE IN10 CANADA
Page 4: ... Figure 1 Dimensional Drawing ...
Page 18: ...18 Figure 25 Recommended Water Piping for Circulator Zoned Heating System ...
Page 19: ...19 Figure 25A Recommended Water Piping for Zone Valve Zoned Heating System ...
Page 28: ...28 Figure 34 Vent Damper Schematic Wiring Diagram Figure 33 Vent Damper Harness to Limit ...
Page 29: ...29 THIS PAGE LEFT INTENTIONALLY BLANK ...
Page 30: ...30 Figure 35 Wiring Diagrams Steam Continuous Ignition Standing Pilot Probe Low Water Cutoff ...
Page 32: ...32 Figure 36 Wiring Diagrams Steam Intermittent Ignition EI Probe Low Water Cutoff ...
Page 34: ...34 Figure 37 Wiring Diagrams Steam Continuous Ignition Standing Pilot Float Low Water Cutoff ...
Page 36: ...36 Figure 38 Wiring Diagrams Steam Intermittent Ignition EI Float Low Water Cutoff ...
Page 40: ...40 Figure 40 Wiring Diagrams Water Intermittent Ignition EI Intermittent Circulation ...
Page 42: ...42 Figure 41 Wiring Diagrams Water Continuous Ignition Standing Pilot Gravity Circulation ...
Page 44: ...44 Figure 42 Wiring Diagrams Water Intermittent Ignition EI Gravity Circulation ...
Page 46: ...46 Figure 43 Wiring Diagrams Water Continuous Ignition Standing Pilot Tankless Heater ...
Page 48: ...48 Figure 44 Wiring Diagrams Water Intermittent Ignition EI Tankless Heater ...
Page 51: ...51 Figure 48 Lighting Instructions Continuous Ignition System VR8200 and VR8300 Gas Valves ...
Page 52: ...52 Figure 49 Lighting Instructions Continuous Ignition System 7000 ERHC Gas Valve ...
Page 66: ...66 Honeywell Electronic Ignition Trouble Shooting Guide ...
Page 67: ...67 Honeywell Hot Surface to Pilot Trouble Shooting Guide ...
Page 80: ...80 ...
Page 84: ...84 ...
Page 87: ...87 THIS PAGE LEFT BLANK INTENTIONALLY ...
Page 88: ...88 ...