Hamworthy S150 Installation Manual Download

Page: 1 / 36

IMPORTANT NOTE

THESE INSTRUCTIONS MUST BE READ

AND UNDERSTOOD BEFORE INSTALLING,

COMMISSIONING, OPERATING OR

SERVICING EQUIPMENT

Shaftesbury Slimline

Gas/Oil Fired Cast Iron Sectional Boilers

150kW to 290kW

Installation, Commissioning

and Servicing Instructions

NATURAL GAS

CLASS D (35 sec fuel oil)

Summary of Contents for S150

Page 1: ...D UNDERSTOOD BEFORE INSTALLING COMMISSIONING OPERATING OR SERVICING EQUIPMENT Shaftesbury Slimline Gas Oil Fired Cast Iron Sectional Boilers 150kW to 290kW Installation Commissioning and Servicing Ins...

Page 2: ...ating safely and efficiently Maintenance Agreements 01202 662555 Regular routine servicing of equipment by Hamworthy service engineers inspects the safety and integrity of the plant reducing the risk...

Page 3: ...HIS UNIT THE SHAFTESBURY SLIMLINE BOILER IS INTENDED FOR USE AS A COMMERCIAL APPLIANCE THE GASED FIRED VARIANTS OF THIS BOILER ARE FOR USE ON GROUP H NATURAL GAS 2ND FAMILY THE OIL FIRED VARIANTS ARE...

Page 4: ...3 4 0 SITE LOCATION AND PREPARATION 4 4 1 Site Location 4 2 Gas Supply 4 3 Flueing 4 4 Water Supply 4 5 Electrical Supply 5 0 BOILER ASSEMBLY 8 5 1 Assembly of Heat Exchanger 5 2 Fitting of Boiler Ins...

Page 5: ...Fitting the Fire Brick 10 Figure 5 1 12 Fitting Front Casting 10 Figure 5 1 14 Fitting Tie Rods 11 Figure 5 1 15 Fitting Rp 2 Cap 11 Figure 5 1 16 Fitting Door Eyelet 11 Figure 5 1 17 Fitting Divider...

Page 6: ...HAMWORTHY HEATING LTD SHAFTESBURY SLIMLINE 500001129 A iv...

Page 7: ...al efficiency in use Shaftesbury Slimline boilers have an operating efficiency of over 92 based on gross CV The heat exchanger assembly is completed by cast iron front and rear combustion chamber plat...

Page 8: ...ts are present and undamaged If in any doubt DO NOT USE THE EQUIPMENT Instead contact HHL Technical Department Figure 2 1 Exploded View of Shaftesbury Slimline Heat Exchanger Key to Figure 2 1 above C...

Page 9: ...de and the prevailing regulations Full details on the assembly of the boiler is given in Section 5 of this manual Figure 3 1 Dimensions and Fittings Model No of Sections Boiler Dimensions Combustion C...

Page 10: ...mps controls flues ventilation access and servicing and other items of plant 4 2 GAS SUPPLY Gas supply pipes must be in accordance with BS 6891 or IGE UP 2 Gas connections to the burner must be sized...

Page 11: ...ecommended of a twin wall insulated type to maintain buoyancy within the flue Horizontal flue runs must be kept as short as possible and be inclined at minimum 2 towards the terminal To ensure safe op...

Page 12: ...recautions such as water treatment should be implemented to prevent the build up of sludge and scale Leaks in the system pipework should be fixed to prevent dilution of water treatment Flow and Return...

Page 13: ...isolators must facilitate complete electrical isolation Electrical isolators must have contact separation of minimum 3mm in all poles Electrical isolators must be installed in readily accessible loca...

Page 14: ...the rear section casting Apply mastic to all mating edges of the casting and fit ceramic rope as shown 5 1 2 Select upper and lower rear nipples and apply a coating of paste as indicated above 5 1 3...

Page 15: ...9 A 9 5 1 5 Offer intermediate section to rear section and push firmly into position 5 1 6 Using a 2 kg hammer tap the intermediate section into place 5 1 7 Prepare the mating edges of the intermediat...

Page 16: ...ces towards the front of the boiler 5 1 12 Once all sections are in place attach mounting bars to top and bottom as indicated and tighten 5 1 10 Continue to fit intermediate sections as previously des...

Page 17: ...e fully tightened remove mounting bars and discard 5 1 15 Fit top and bottom flanged nipples with the bolts and washers supplied NOTE Ensure that gasket is fitted before attaching flange to casting 5...

Page 18: ...it as follows S150 2 off small dividers 2 off large dividers 2 off stoppers S190 2 off small dividers 2 off large dividers 2 off stoppers S220 4 off large dividers 2 off stoppers S250 4 off large divi...

Page 19: ...tion from casing packaging and wrap around boiler body taking care not to over stretch the insulating material as this may cause loss of heat Secure insulation to body with straps supplied marked A be...

Page 20: ...HAMWORTHY HEATING LTD SHAFTESBURY SLIMLINE 500001129 A 14 5 3 Assembly of casing covers Upper Guide Rail Lower Guide Rail Figure 5 3 2 Guide Rails Fitted Figure 5 3 1 Exploded View of Casing...

Page 21: ...3 4 Position the upper front guide support item 3 on the front casting and secure with M16 nuts and washers 5 3 5 Fit 2 off M8 x 80 studs item 4 into the upper front casting as indicated 5 3 6 Fit 2 o...

Page 22: ...e left hand lower guide to the rear support plate and secure using the screw provided item 11 5 3 13 Position the right hand upper guide item 12 on the upper front support and secure using screw suppl...

Page 23: ...he loosely fitted set screw item 16 5 3 20 Select the right and left intermediate side panels item 19 and in a similar fashion slide along the guide rails until they meet the previously fitted covers...

Page 24: ...ing screws supplied items 30 5 3 28 Position the upper rear plate item 31 as indicated and loosely secure in place Once all necessary adjustments have been made tighten all screws thus securing rear p...

Page 25: ...panel using the screws supplied item 41 5 3 34 Assemble the rear stiffener plate onto the top cover using the 4 screws supplied item 40 5 3 32 Feed sensors from control panel and secure into plunger...

Page 26: ...HAMWORTHY HEATING LTD SHAFTESBURY SLIMLINE 500001129 A 20 5 4 Electrical Installation 5 4 1 Electrical Wiring Diagram...

Page 27: ...s occurring it is recommended that isolating valves are fitted on the boiler flow and return connections and the use of flanges unions to facilitate removal of the boiler Isolating valves should also...

Page 28: ...culation pump is fitted working and interlocked where required Pipework connections to boiler are fitted correctly All necessary isolation valves are open Safety valve is correctly sized and located C...

Page 29: ...Front Plate Insulation 573405567 4 Front Cleaning Plate 573405568 5 Cleaning Plate Insulation 573405569 6 Divider small 573405570 7 Divider large 573405571 8 Casting Front Section 573405572 9 Casting...

Page 30: ...5584 19 Casing Top Cover Models 270 290 573405585 20 Top Cover Supports 573405586 21 Casing Rear Upper Panel 573405587 22 Upper Rear Front Fixing Plate 573405588 23 Casing Rear Intermediate Panel 5734...

Page 31: ...ntrol Panel c w Wiring 563902229 51 Control Panel Illuminated Mains Switch 573405560 52 54 Thermostat 573405561 53 Boiler Thermometer 573405562 55 Safety Limit and Manual Reset 573405563 56 Run Timer...

Page 32: ...185 Flue Gas Volume Gas m h 213 9 271 313 8 356 6 385 1 413 6 Oil m h 221 4 280 5 324 8 369 1 398 6 428 1 Heat Input Net Gas kW 163 206 5 239 1 271 7 293 5 315 2 Oil kW 169 9 215 2 249 2 283 2 305 9...

Page 33: ...0 85 108 9 0 108 HEAT OUTPUT S250 RIELLO NU WAY RS28 NGN13T1S HI LO 250 85 198 9 0 21 0 S250 RIELLO NU WAY RS28 M NGN13M1S MODULATING 250 85 198 9 0 21 0 S270 RIELLO NU WAY RS28 NGN13T1S HI LO 270 85...

Page 34: ...x 45 S270 HI LO 1 532904060 3 5 x 45 1 532904055 2 0 x 45 S290 HI LO 1 532904060 3 5 x 45 1 532904058 2 5 x 45 NU WAY S150 HI LO 1 532904076 3 4 x 60 Monarch 1 532904029 2 5 x 60 S190 HI LO 1 53290403...

Page 35: ...Notes...

Page 36: ...y reserves the right to make changes and improvements which may necessitate alteration to the specification without prior notice Connect direct Direct Dial Telephone and Fax Numbers Direct Email Addre...

Search results

Summary of Contents for S150

Reviews:

Related manuals for S150

Brands by name

Popular brands

Hamworthy S150, Installation Manual

Search results

Summary of Contents for S150

Reviews:

Related manuals for S150

Brands by name

Popular brands