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CCD

Operator's manual

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Summary of Contents for ATC

Page 1: ...CCD Operator s manual Page 1 35 ...

Page 2: ...mpressed air connection 21 Vacuum cleaner 22 Mounting the spindle 22 Spindle accessories 23 Drill pressure foot 23 Depth limiter 23 ATC Tool slots 25 MTC Tool change 25 Maintenance 25 Fixing the boards 26 Clamp fixing 26 Span fixing 26 Reference pins Isolation milling 26 Adhesive tape 26 Vacuum fixation 26 Drilling bare boards 27 Pre sensitized base material 27 Etched PCBs 27 Routing 27 Engraving ...

Page 3: ...mp fixing for heavy duty milling possible Integral depth limiting device for isolation milling and engraving on uneven surfaces is part of deliv ery work level is roughly set by the Z stepper motor and fine adjustment is done with the micrometer screw of the depth limiter Removable spring load pressure foot for drilling of flexible and uneven PCBs Stack processing of several boards at once is poss...

Page 4: ...ibility checks RoutePro3000 for Windows XP Windows 8 64 bit project related work flow expandable by mod ules laser exposure fiducial recognition dispensing and much more See at http www bungard de index php option com_content view article id 155 Itemid 191 lang eng lish Resolution 0 0001mm 0 1µm Use of open format standards such as Excellon or Sieb Meyer drill data and HP GL data for milling These...

Page 5: ...ition speed Drill speed 5 s 18 000 holes h 300 holes min Required accessories Computer ATC compressed air 6 bar Board fixation span fixing clamp fixing reference pin system stack processing possible Option vacuum fixation Comparison CCD 2 CCD 2 ATC MTC ATC MTC XL ATC XL Weight kg 30 30 35 35 Dimensions mm 700x550x300 700x550x300 700x800x300 700x800x300 950x950x300 950x950x300 Work area mm 270x325 ...

Page 6: ...camera laser exposure of photo resists aluminium work table routers engine adapter for plastic milling and many more Accessories Measuring microscope Compressor Accessory set Drills and Routers Drill backing boards Reference pins Cooling device PCBs with or without photoresist Amount of delivery mechanic unit control unit complete cabling Superb and sturdy high frequency spindle with eddy current ...

Page 7: ...stop If the computer has stopped responding and thus the EMERGENCY STOP button does not work you can stop the machine using the main switch of the control unit In this case wait until the spindle has come to a standstill Protection against contact with moving parts There is a round metal tube with a spring included with the spindle This drill pressure foot shall be mounted to the spindle shaft to ...

Page 8: ...um cleaner is always being used during operation on printed circuit boards The vacuum cleaner must be OFF during and after use of alcohol or other inflam mable or explosive liquids i e used for cooling when milling aluminium Individual operating con ditions may require that an extraction unit with higher rating or the optional protective enclosure be installed Power supply The machine power supply...

Page 9: ...oth and some acid free machine oil On each end of the linear bearing housings there are lubricating felt stripes Regularly apply some oil to them The shafts on the Z axis do not need special lubrication but must also be kept clean Note The machine must not be used in corrosive or inflammable atmospheres If it will not be used for a longer period or prior to transporting it all steel shafts should ...

Page 10: ...ndle With the manual spindle 4010 connect power cable to machine With the ATC 4054 also connect air supply to the socket of the Y axis The spindle is factory set in a way so that a drill or milling tool with the correct length 21 mm from the tool tip to top of the ring 38mm total length can be lowered to a maximum of 0 5 mm above the table Thus touching the table with the tools is not possible Con...

Page 11: ...lug in the power supply ATC connect machine to compressed air supply 6 8 bar oil free not included in de liver CCD 2 the control unit is underneath the machine At the front there a two fans the socket for the RS232 plug and the diodes for power and the end switches XYZ At the back there are the connectors for the vacuum cleaner start adapter and the power supply Connect the machine with the RS232 ...

Page 12: ...ur computer then you first put the USB serial adapter into the free USB socket Normally a routine for detecting new hardware in cluding driver installation will start Insert at this point the small CD that came with the adapter and follow the instructions on the screen This installation is in two stages which look very similar First a USB device is installed secondly a virtual COM port So you will...

Page 13: ...ge Click on the areas to open the function dialogue If you drive over the table you can ac cess the table settings for example In each function dialogue there is a small tooth wheel Click on this tooth wheel and you can either load a different machine configuration be careful Your machine only works correctly with the correct machine configuration or access the advanced features such as correction...

Page 14: ...st be in the spindle and the tool slot 0 must be empty Check the cor rect fitting of the tools in the slots Since there are tolerances in the ring diameters it can be necessary to adjust the slots You can easily widen them with a screwdriver and tighten them by pressing from outside against the lamellae Press OK The machine now moves to the tool sensor checks the test tool and places it in slot nu...

Page 15: ...CB_quickstart xml You will find this file on your C drive at C Users Public Doc uments ccdprojects pcb This is a single sided board with 3 different drills a simple isolation and a cut out routing Fix a standard drill backing board using the provided clamps on the machine table Now fix a PCB with at least 160 x 100 mm dimension about 5 mm off the machine zero point in this project the offset for X...

Page 16: ...achines the first tool is processed then the machine moves up into the Z limit switch and you will be prompted to insert the next tool When the drill layer is finished change to the routing layer With click on Start the machine again makes a reference run and the processing is carried out in the same manner as with drilling If you do not use a depth limiter and a discoupled spindle but get the mil...

Page 17: ...s set with a fine thread with 500μm pitch and secured with a lock nut On the lower part 10 adjustment points are located at regular intervals so if you turn the fine thread from one adjustment point to the next you change the milling depth 50 microns To set the depth first adjust the milling depth roughly by eye sight Then select an uncritical milling line at best outside of the actual design or a...

Page 18: ...f your dealer and the customer number you have with him After installation you have to adapt the parameters for your machine from RoutePro2008 into RoutePro3000 correction factors table size values for sensor and tool slots If you want to read the help file prior to installation you can download the help file from our homepage Existing machines with RoutePro3000 We created a separate file UpdateRo...

Page 19: ...you update from RoutePro2008 to Route Pro3000 you need to establish the correct para meters for your machine Process like this Start RoutePro3000 and go to options and machine Hoover over the CCD picture and insert correct parameters for XYZ motors spindle tool slots sensor and table You can copy the values from your RoutePro ini file of your older Software RoutePro2008 Note there is one exception...

Page 20: ...terations to any mechanical electric or electronic components of the machine are made Prior to any manip ulation to the control unit check that the machine has been disconnected from the main supply Control unit MTC ATC There is a stand alone control unit with 3 cable connections to the mechanics unit There are one cable with 25 pin Sub D connectors and two cables with 15 pole Sub D connectors The...

Page 21: ... off if a drill was found to be OK There are no user serviceable parts inside the control units The potentiometers on the PCBs are factory set Do not change Do not pull the plug while machine is under power Switch off controller first and wait for potential equalisation Mechanics Unit Set up Put the machine onto a stable even table and adjust the machine s 4 feet by turning them A stable desk and ...

Page 22: ... Carefully drop the spindle into the clamp and push it downwards so that the distance flange alu minium collar lies firmly on the holder s top Turn the spindle in a direction so that the cable and the con nector housing do not interfere with the Z axis move ment Fix the plug to the connector box located to the right of the Z stepping motor see picture 8 and tighten the plug screw Turn the lever to...

Page 23: ...the screw with the black knob ATC The drill pressure foot can stay on the spindle shaft during automatic tool change It is though necessary that the slot in the foot faces towards the tool holders in a position as shown in picture 10 MTC The pressure foot must be removed for tool change After each tool change the drill pres sure foot must be put back in place for safety reasons Depth limiter Durin...

Page 24: ... includes a function to bypass the depth limiter See RoutePro3000 for details To the right top of the Z axis slider you can see the Z axis cog wheel It is mounted onto the Z axis shaft together with a double aluminium flange as shown in picture 7 On the front side of the outer flange there is a screw connecting the both halves Remove this screw You should now be able to lift and lower the Z slider...

Page 25: ...long drills so that no damage to the machine bed can occur MTC Tool change To open the spindle chuck press down the knob on top of the spindle and turn it left Remove the tool and insert a new one Press and turn right the knob to close the chuck To gain better access to the tool You may lift the spindle but it is not recommended to pull it off entirely Tool changes during programmed drill op erati...

Page 26: ...side of the PCB In our software IsoCam an automatic function to generate these reference holes is included The drill backing board needs to be thick enough to provide a secure grip for the reference pins rivets A 6 mm MDF board is recommended Instead of steel pins which stick out of the board and possibly interfere with the milling action we prefer rivets The flat head of these rivets is almost le...

Page 27: ... The drilling must exactly fit the pads When doing the layout insert 2 or 3 reference holes with an extra tool number and diameter use reference hole function of IsoCam Use a fresh base sheet and drill these reference holes into it Press steel pins or rivets into the holes and use this sheet as base sheet later when processing the boards Use the OFFSET command to move the machine s zero position t...

Page 28: ...n optimizations They allow no warranty claims Various optimization directions tool life time speed hole quality lead to different parameters D f F n Vs D f F n Vs 0 1 8 500 63000 20 1 6 48 3000 63000 317 0 2 12 750 63000 40 1 7 46 2900 63000 337 0 3 16 1000 63000 59 1 8 44 2800 63000 356 0 4 20 1250 63000 79 1 9 43 2700 63000 376 0 5 24 1500 63000 99 2 0 41 2600 63000 396 0 6 28 1750 63000 119 2 1...

Page 29: ...with conical outer diameter Application Advantages Drilling of Microvias blind holes Very good hole quality and position ac curacy Slot drill Application Advantages Drilling Nibbling of oblongs and slots Flex drill Application Advantages High productive processing of flexible and semi flexible multilayer Perfect hole quality Reduction of nail head formation and ridge ...

Page 30: ...ng parameters FR4 for Isolation milling tools Material FR 4 Spindle type Kavo 4010 and 4054 D Diameter in mm f chip size Feed in µm U Feed RPM x 1000 F XY Feed in table level in mm min F Z without Feed in Z direction without pre drilling n RPM in 1 min F Z pre drilled Feed in Z direction with pre drilling D f F XY n F Z without H 0 1 1 25 50 63000 100 200 0 1 0 2 1 50 75 63000 100 200 0 1 0 3 2 75...

Page 31: ...n Z direction without pre drilling n RPM in 1 min F Z pre drilled Feed in Z direction with pre drilling D f F XY n H 0 6 3 100 200 63000 200 400 1 5 0 7 4 150 200 63000 200 500 2 5 0 8 5 300 63000 200 500 3 0 0 9 6 400 63000 200 500 3 0 1 0 8 500 63000 400 2000 4 5 1 1 9 500 60800 400 2000 4 5 1 2 10 500 58600 400 2000 4 5 1 3 12 600 56400 600 2000 4 5 1 4 14 600 54200 600 2000 4 5 1 5 16 700 5200...

Page 32: ...Z without Feed in Z direction without pre drilling n RPM in 1 min F Z pre drilled Feed in Z direction with pre drilling D f F XY n H 0 8 2 100 63000 200 500 3 0 0 9 2 100 63000 200 500 3 0 1 0 3 200 63000 400 2000 4 5 1 1 4 200 63000 400 2000 4 5 1 2 4 200 63000 400 2000 4 5 1 3 5 300 63000 600 2000 4 5 1 4 6 300 57000 600 2000 4 5 1 5 6 300 53000 600 2000 4 5 1 6 7 400 50000 800 2000 4 5 1 7 9 40...

Page 33: ...Track width RPM feed Track width mm 1 min mm min mm 1 min mm 0 1 63000 800 0 05 63000 800 0 12 0 2 63000 800 0 11 63000 800 0 23 0 3 63000 700 0 16 63000 700 0 35 0 4 63000 700 0 21 63000 700 0 46 0 5 63000 600 0 27 63000 600 0 58 0 6 63000 600 0 32 63000 600 0 69 0 7 63000 500 0 38 63000 500 0 81 0 8 63000 500 0 43 52000 500 0 92 1 0 63000 400 0 54 42000 400 1 15 1 2 63000 400 0 64 35000 400 1 39...

Page 34: ...ited for Low vibration cutting of metal boards e g copper heat sheets Diamond patterned router Solid carbide contour router diamond cut main cutting edge shank diameter 1 8 3 175 mm total length 1 1 2 38 mm G point Standard special points possible Standard contour router for routing inner and outer contours of single double and multilayer boards Contour finishing router Burr free cutting of Galvan...

Page 35: ... subsequent claims of damaged or destroyed work pieces can not be accepted since we have no influence on the operation of the machine This applies mutatis mutandis to claims for damage to objects buildings and people and the environment All information has been compiled with care However we cannot guarantee this manual to be error free We reserve the right to technical modifications and changes wi...

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