BTCPower L3S2-100-400 Series Installation And User Manual Download Page 3

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Revision 5

January 2021

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EU DC Fast Charger (50kW & 100kW)

INSTALLATION AND USER’S MANUAL

This document is the

Property of BTCPower

Inc.

and shall not be

copied, reproduced, or used as the basis for sale or manufacture
of apparatus without written permission.

9.4.

Overview of Maintenance Work

10.

Warranty

11.

Declaration of Conformity

12.

Document Revision History

Summary of Contents for L3S2-100-400 Series

Page 1: ...EU DC Fast Charger 50kW 100kW INSTALLATION AND USER S MANUAL WWW BTCPOWER COM BTCPOWER INC 1719 S GRAND AVE SANTA ANA CA 92705...

Page 2: ...3 Transport Storage Unpacking Handling 3 1 Packaging 3 2 Transport Handling and Storage 3 3 Unpacking 3 4 Cable Reach 3 5 Opening of the Charger 3 6 Internal View 4 Pre Installation 4 1 Location Selec...

Page 3: ...USER S MANUAL This document is the Property of BTCPower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission 9 4 Overview of Main...

Page 4: ...observe this precaution could result in severe injury or death Read this manual completely and become familiar with the equipment prior to performing any procedures specified in the manual and energi...

Page 5: ...ic vehicles Incorrect operation as a result of non compliance with the operation instructions may lead to severe injuries or damages This safety operation must be read carefully before the installatio...

Page 6: ...Installation and maintenance of the test bench must be carried out only when power is removed Before performing any installation disassembly repair or replacement of components switch off the external...

Page 7: ...ge into DC voltage to directly charge an electric vehicle s battery It is capable to charge all electric vehicles compliant with CHAdeMO charging system and Combined Charging System CCS standards 2 1...

Page 8: ...onnection 5 Wire TN C S TN S TT system L1 L2 L3 PE N 5 Wire TN C S TN S TT system L1 L2 L3 PE N Protection Overcurrent overvoltage short circuit protection undervoltage insulation monitoring integrate...

Page 9: ...er 50kW 100kW INSTALLATION AND USER S MANUAL This document is the Property of BTCPower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written...

Page 10: ...Fast Charger 50kW 100kW INSTALLATION AND USER S MANUAL This document is the Property of BTCPower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus withou...

Page 11: ...This document is the Property of BTCPower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission 2 4 Nameplate Depending on the co...

Page 12: ...aratus without written permission 3 Transport Storage Unpacking Handling 3 1 Packaging The BTCP Charger is delivered in a specialized wood packaging The following figure shows the packaging and size i...

Page 13: ...manufacture of apparatus without written permission The BTCP Charger must be stored in its original packaging in a dry environment from 40 C to 55 C The following table contains the weight indication...

Page 14: ...ower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission 3 3 Unpacking It is recommended to transport the BTCP Charger to its fi...

Page 15: ...replacement of the power stacks a clearance of at least 110cm must be available on the left side see D1 At least a distance of 1100mm D1 and 1000mm D3 must be maintained in front of the ventilation gr...

Page 16: ...of the Charger When the door is locked the handle is latched in the retracted position The handle pops out when the lower part of the handle keyhole is lowered Turn the handle 90 degrees counterclock...

Page 17: ...e 16 EU DC Fast Charger 50kW 100kW INSTALLATION AND USER S MANUAL This document is the Property of BTCPower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of appar...

Page 18: ...ernal view The following figure shows the BTCP Charger s internal view for the 50KW and the 100KW configurations Figure 9 Internal view BTCP Charger 50KW and 100KW front and right The following table...

Page 19: ...uidelines in Determining Suitability of Site for Cellular Connectivity o Ensure that installation location meets the Cellular Signal Strength Criteria below Parameter Min Value Device Notes RSSI 69 dB...

Page 20: ...he equipment while it is running This equipment includes capacitive components such as electrolytic capacitors Some parts may still remain charged inside of the unit even after the input power is disc...

Page 21: ...L3 Gray N Blue wiring M8 70mm2 L 900mm minimum Ground cable FG green yellow wiring M8 25mm2 L 900mm minimum 5 1 2 Installation Position Charger Size 738 W x 1884 H x 808 D mm There are 4 fixed positio...

Page 22: ...should be kept free during installation on site Figure 6 Recommended distances for site configuration The figure above shows the BTCP Charger housing for the 50KW and the 100KW Charger Size 738 W x 1...

Page 23: ...as the basis for sale or manufacture of apparatus without written permission 5 3 Installing DC Charger 1 Place unit and palette on a flat surface 2 Open the front and rear doors A key is required to o...

Page 24: ...used to pick up the charger Close the front and rear doors before moving the charger Failure to do so could result in damage to the charger 5 Lift the DC Fast Charger from the palette to the base mou...

Page 25: ...itten permission 7 Fix the front and rear base covers with four 4 truss head bolts 5 4 Making the Connection The unit is designed for indoor or outdoor installation If this unit is mounted outdoors th...

Page 26: ...line to match each phase L1 L2 L3 N Power Wiring Ground wire at minimum length 600mm of KIV 1x25mm2 to be connected into the earth terminal marked with ground symbol using M8 0 screws with torque of...

Page 27: ...facture of apparatus without written permission 5 Install the acryl cover 6 Close the front and rear doors 6 System Configuration Overview Navigating throughout the process will require pressing multi...

Page 28: ...nt is the Property of BTCPower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission Accessing TechMode 1 Open the BTC Power TechA...

Page 29: ...ermission QR Code Screen 4 Open the QR Code screen on the Charger press Component 1 six times The QR Code screen should come up on the Display This screen will automatically timeout to the main screen...

Page 30: ...e copied reproduced or used as the basis for sale or manufacture of apparatus without written permission Note You may see different passwords depending on your account access level Access Code Screen...

Page 31: ...en permission 9 To open the access code screen use the pattern result from the Scan result The numbers in pattern correspond with the Component numbers on the main screen Press the Components in order...

Page 32: ...pied reproduced or used as the basis for sale or manufacture of apparatus without written permission 10 Once the correct sequence is entered an Access code will be requested Depending on access level...

Page 33: ...mission Manufacturer Tab 12 This will take you to the Manufacturer tab Update the settings in accordance with your charger system After changing the information click Save Customer Tab 13 Click Custom...

Page 34: ...BTCPower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission NOTE Do not make any changes in the Information BTCP Server UI Desi...

Page 35: ...wer Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission Updating Clock and Region 15 On the Task Manager click File and then typ...

Page 36: ...hall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission 18 On the Date and Time tab make sure the time is the same with the time on the Inter...

Page 37: ...is the Property of BTCPower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission 20 After restarting you will be taken to the Sig...

Page 38: ...the Property of BTCPower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission Update Computer Name 22 Repeat steps 1 11 23 Click...

Page 39: ...n Observe all hazard warnings in chapter 1 3 Address Error Code Short description Description 423 0x0001 Emergency switch ON After an external emergency factor action switching to emergency switch OFF...

Page 40: ...ity If the vehicle determines that the charging station is incompatible Using this value is optional as an alternative the vehicle can use EVReady in DC_EV Status Type equal to FALSE 0x0010 Combo vehi...

Page 41: ...vehicle error Vehicle status BMS error EVR ESS Malfunction Vehicle RESS Malfunction Any non recoverable fault or error condition of the Vehicle RESS 0x0800 CHAdeMO error Vehicle Control Board Communi...

Page 42: ...d shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission 8 Operation 8 1 Charging Session and Operation Procedure SCREEN DESCRIPTION SCREEN...

Page 43: ...ON AND USER S MANUAL This document is the Property of BTCPower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission SCREEN 3 Paym...

Page 44: ...of BTCPower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission SCREEN 4 Communicating with Vehicle SCREEN 5 Charging in Progres...

Page 45: ...ION AND USER S MANUAL This document is the Property of BTCPower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without written permission SCREEN 7 Con...

Page 46: ...Stop Procedure EU DC Fast Charger offers three 3 ways to stop the charging session Option 1 Press STOP on the touchscreen Option 2 Press STOP button on the charger 8 3 Time Outs If for any reason the...

Page 47: ...tance Check for dust and dirt in this device regularly and if any is found clean using appropriate procedures 9 1 3 Replacement of Fixed Life Components To prevent the device from failure due to worn...

Page 48: ...Random or complete testing of tightening torques at terminals and mechanical screw connections Yearly Overvoltage protection Check the surge arrester for full function Yearly Ventilation filters Chan...

Page 49: ...ective in breach of the Limited Warranty BTCPower will upon written notice of the defect received during the Warranty Period either repair or replace at BTCPower s election the Product if it proves to...

Page 50: ...r distributor or by an authorized installer or service provider Improper site preparation or maintenance Damage as a result of accidents extreme power surge extreme electromagnetic field Use of the Pr...

Page 51: ...t Charger 50kW 100kW INSTALLATION AND USER S MANUAL This document is the Property of BTCPower Inc and shall not be copied reproduced or used as the basis for sale or manufacture of apparatus without w...

Page 52: ...sis for sale or manufacture of apparatus without written permission 12 REVISION HISTORY Revision Date Description Originator 0 31 08 2020 Initial Release BTCP 1 01 09 2020 BTCPower Format BTCP 2 25 11...

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