Brunswick GS-X Pinsetter Operation Manual Download Page 27

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GS-X Pinsetter w/Advanced (CE) Guarding Operation Manual

PINSETTER STATUS LIGHT / MACHINE POWER ON SEQUENCE

The light located on top of the elevator provides the operator with valuable information concerning the

state of the machine. The meaning of the light depends on what software version in installed on the

Nexgen box’s CPU PCB.

NOTE: The light’s function is selectable in Nexgen boxes with firmware version 4.95.21 or higher.

Software Version 4.9.08 and prior

Slow-flashing red light indicates an

error has occurred. The pinsetter

needs attention. Turn machine off and

lock out power before servicing.

No light indicates the pinsetter may be

READY TO RUN. A signal from a

remote location will cause the pinsetter

to start WITHOUT WARNING. Stay

clear of machine. Turn off the

Stop/Run switch before servicing.

Software Version 4.9.09 and later

Rapid-flashing red light indicates the

pinsetter is GETTING READY TO

RUN. Stay clear of machine & keep

guards in place.

Slow-flashing red light indicates an

error has occurred.

The pinsetter needs attention. Turn

machine off and lock out power before

servicing.

Solid red light indicates the pinsetter is

READY TO RUN. A signal from a

remote location will cause the pinsetter

to start WITHOUT WARNING. Stay

clear of machine. Keep guards in place.

No light indicates the pinsetter is off.

Safe to Service. Lock out power

before servicing.

Summary of Contents for GS-X Pinsetter

Page 1: ...Operation Manual August 2019 47 902005 GBR GS X Pinsetter with Advanced CE Guarding...

Page 2: ...swick Bowling Products Reorder Part No 47 902005 GBR Notice If available updates to this manual can be found on line at www brunswickbowling com Confidential proprietary information All information co...

Page 3: ...and later 27 Pinsetter Access Points 28 Work Areas 29 Area 1 Floor 30 Area 2 Ball Accelerator Platform 31 Area 3 Standing Platforms 32 Area 4 Pindeck 33 Area 5 Distributor 34 Stopping Machine in Mid...

Page 4: ...ese Safety Alerts alone cannot eliminate the hazards that they signal Strict compliance to these special instructions when performing the service plus training and Common Sense operation are major acc...

Page 5: ...sible hazards and or results of each method We have not attempted any such wide evaluation Therefore anyone who uses a service procedure and or tool which is not recommended by Brunswick must first co...

Page 6: ...missioning use and periodic technical inspections of the GS X Pinsetter Safety Controller system in particular Machine Directive 98 37 EEC Equipment Usage Directive 89 655 EEC the work safety regulati...

Page 7: ...cted by the GS X Pinsetter Power Controller system are correctly instructed by specialist personnel before being allowed to operate the pinsetters Instructing the operating personnel is the responsibi...

Page 8: ...er Controller box and verify that when the interlock switch is closed rear door closed there is continuity from pin 1 to 2 and from pin 3 to 4 of the connector Then verify that when the interlock swit...

Page 9: ...ressive cleaning agents Do not use abrasive cleaning agents Static charges cause dust particles to be attracted to the lens You can prevent this effect by using the antistatic plastic cleaner How to c...

Page 10: ...ught in moving parts Remove rings watches earrings bracelets and other jewelry to avoid injury 9 Care should be taken while near the front of the machine Accidentally blocking the photocell beam will...

Page 11: ...hile under the influence of alcohol drugs or any other substance that can impair your physical abilities or mental judgment 20 Always use the correct tools for the job 21 The GS Series pinsetter is de...

Page 12: ...the pinsetters on a lane pair whenever an interlock is activated Refer to figure titled Advanced CE Guard Packages Advanced CE Guard Packages 1 SAFETY POWER CONTROLLER 2 MECHANIC S REMOTE DISPLAY 3 EL...

Page 13: ...to the front part of the pinsetter From the deployment position the platform can open to allow safe entry to the pindeck area of the machine An integrated ball stop prevent balls from entering the pi...

Page 14: ...14 GS X Pinsetter w Advanced CE Guarding Operation Manual GS Safety Mirror Safety Mirror...

Page 15: ...Run Access Hole Location to mount the optional Hold To Run Switch 2 Restart Switch Button used to restart the Safety Controller as indicated by the yellow restart LED after a power failure or interru...

Page 16: ...nsor controller and the photo sensor receiver and transmitter 13 Controller The module that monitors the photo sensor receiver and transmitter and the interlock switches The display on the controller...

Page 17: ...E MAIN POWER SWITCH ON GREEN LED ON PRESS PHOTO SENSOR RESTART BUTTON YELLOW LED ON PRESS RESTART BUTTON ON CONTROLLER RED LED ON REMOVE THE SOURCE OF THE SENSOR OBSTRUCTION PRESS PHOTO SENSOR RESTART...

Page 18: ...Controller Box Layout 1 INPUT OUTPUT PCB 2 NEXGEN CONTROLLER BOX 3 CPU PCB 4 HIGH VOLTAGE PCB 5 LEFT LANE ODD 6 RIGHT LANE EVEN PINSETTER PINSETTER The CPU Board gathers switch information and sends...

Page 19: ...D GS X PINSETTER 2 RIGHT HAND GS X PINSETTER 3 TEL E FOUL 4 BALL DETECT 5 CENTRAL PROCESSING UNIT PCB 6 HIGH VOLTAGE PCB 7 SOLENOIDS 8 SWITCHES 9 MOTORS PINLIGHT 10 BALL ACCELERATOR 11 3 PHASE POWER 1...

Page 20: ...o the next ball Push button switches with the same function are mounted on the ball rack for the bowler s use and on the rear control box located on the elevator for the mechanics use 4 Set Key These...

Page 21: ...his setting when a GS X is connected to an AS 80 or AS 90 scorer This selection does not have a submenu Diag This selection allows the mechanic to put the selected pinsetter into cycle diagnostics mod...

Page 22: ...the choice of detecting pin activity on second ball If a scoring system is present that has the capability of interfacing with the CPU it can use the pin holder switch information to determine the bo...

Page 23: ...t was removed in software versions 4 95 21 and later The option determines whether the distributor will start slowly and gradually increase speed or start at full speed The suggested setting for this...

Page 24: ...ill run for 90 seconds to return the ball The pinsetter s table and sweep motors remain off N Disabled default Trouble Blink Y or N This option is available on machines with firmware version 4 95 21 a...

Page 25: ...conds then reverse back to the A switch in order to return the table and sweep to their up position 00 Disabled available with firmware version 4 95 26 and later 06 10 Select the lowest number possibl...

Page 26: ...e switches EC E G SM OOR ST Pincount Switch SS and displays the ones that are actuated on the left pinsetter EXT SW Left This selection checks the external inputs Ball Detect Foul Set And Reset and di...

Page 27: ...er before servicing No light indicates the pinsetter may be READY TO RUN A signal from a remote location will cause the pinsetter to start WITHOUT WARNING Stay clear of machine Turn off the Stop Run s...

Page 28: ...s shown in the figure titled Pinsetter Access Points CAUTION Only use the access points as recommended With pinsetters equipped with Safety Controllers these access points are protected with interlock...

Page 29: ...rea 2 Ball accelerator platform Area 3 Standing platforms between or at the front of the pinsetter Area 4 On the pindeck Area 5 On top of the distributor CAUTION When accessing the machine for work ar...

Page 30: ...doors provide access to the ball accelerator elevator shark assembly ball cushion transport band and the back portion of the distributor allowing the mechanic to easily correct a machine stop or perfo...

Page 31: ...e obtained standing on the ladder or the platform on top of the ball accelerator s ball box Refer to the figure titled Pinsetter Work Area 2 Ball Accelerator Platform This area may be used for such ac...

Page 32: ...ms This area may be used for such activities as 1 Cleaning distributor belts 2 Correcting pin handling issue at the front of the machine 3 Accessing the pinsetter s electronics CAUTION When accessing...

Page 33: ...3 Accessing the underside of the distributor 4 Working on the setting table CAUTION Even though the pivoting walkway has an integrated ball stop which prevents a ball from entering the pinsetter alway...

Page 34: ...Area 5 Distributor This area may be used for such activities as 1 Replacing a division side table or sweep motor 2 Replacing the table or sweep drive assemblies 3 Replacing Pin Stations 4 Replacing d...

Page 35: ...service work is to be performed turn off the main power switch on the Power Safety Controller and lock the switch in the off position using an approved lockout device to prohibit the machine from bein...

Page 36: ...n the masking unit is lifted or the safety photo sensor in front of the machines is blocked or the rear access door is opened 2 Determine the reason for the stop Look for pins on shark switch assembly...

Page 37: ...track ejector points Check for pins jammed at belt turning points Remove the jammed pins and place them on the outside return belt track 3 Check the pin ejector assemblies for proper positions 4 Cont...

Page 38: ...l that has flipped over d Observe the elevator assembly for any other obstruction that may prohibit movement of the shovels 4 Remove the cause of the jam In the event of a flipped shovel manually rota...

Page 39: ...suitable locking mechanism 1 Turn the stop run on the mechanic s remote display or the Nexgen box to the stop position Turn off the main power switch on the Power Safety Controller box and lock the sw...

Page 40: ...en the ball return rear door to gain access to the ball return area 5 Check for the cause of the ball return issue a Check for pins blocking the ball door opening b Check for pins inside the ball acce...

Page 41: ...exgen box to the stop position Turn off the main power switch on the Power Safety Controller box and lock the switch into the off position using an approved lockout device 2 Verify that all bowlers on...

Page 42: ...the lane pair are off the approach and are not in a position to throw a ball 3 Remove guards as needed to gain access to the distributor area 4 From work area 1 2 or 3 clean all accessible distributo...

Page 43: ...the switches on the pinsetter and displays which switches are closed during the time the check is being made This mode can be used to verify that switches are working properly and the wiring between t...

Page 44: ...Left Displays the pinholder switches that are actuated on the left pinsetter A indicates the switch is open Table SW Left Display switches A B C D TS1 and TS2 of the left pinsetter if actuated A indi...

Page 45: ...the mode Diag appears on the display 3 Turn the stop run switch for the pinsetter is being tested to the run position 4 If a pinsetter stops during diagnostics and the status light is flashing check t...

Page 46: ...n 10 76 ST Nftnd Switch ST Expected But Not Found 50 Detect10 10 Pin Not Detected in Diagnostics 90 Invld 0 Invalid Machine State 0 51 Detect1 1 Pin Not Detected in Diagnostics 91 Invld 1 Invalid Mach...

Page 47: ...t at home position 93 Invld 3 Actuated Un Actuated Un Actuated Un Actuated Sweep is up but it is not forward and the Spotting Tongs are closed 94 Invld 4 Un Actuated Un Actuated Un Actuated Un Actuate...

Page 48: ...lowering properly Check for binds in the table racks or the chain lowering mechanism 01 02 03 04 05 06 07 08 09 10 Pin1 Ld Pin2 Ld Pin3 Ld Pin4 Ld Pin5 Ld Pin6 Ld Pin7 Ld Pin8 Ld Pin9 Ld Pin10 Ld PIN...

Page 49: ...Connection on the H V PCB or Bad H V PCB Nexgen Faulty A Switch 61 B Found SWITCH B NOT EXPECTED BUT FOUND This switch was actuated at the wrong time or continuously 1 2 Switch B on the switch cluster...

Page 50: ...ong solenoid not energizing Check fuses on Nexgen CPU PCB Spotting tong clutch slipping Clean reset tension and readjust One or more set of spotting tongs damaged or binding Drive gears on the square...

Page 51: ...SM Ntfnd SWITCH SM EXPECTED BUT NOT FOUND This error indicates that the sweep is not forward or is unable to stop at the forward position 1 2 3 4 Sweep motor brake not preventing the motor from coasti...

Page 52: ...3 4 5 Elevator pin shovel flipped and wedged in the elevator Pin caught in the elevator preventing rotation of the shovels Transport drive has a bind which prevents the rear distributor shaft from rot...

Page 53: ...ell off transition track 1 2 3 4 5 6 7 8 9 Remove pins Adjust transport band Adjust or lubricate ball door Adjust ball cushion Replace or weld belt See Servicing section Replace transport band Replace...

Page 54: ...adjust switch Turn on all switches Check plugs and connectors Reset breakers Have line voltage corrected Set machine to proper mode 4 Pinsetter cycles independently One cycle only CAUTION Camera flas...

Page 55: ...ine cause of trouble repair and restart machine Turn on switch Relplace Nexgen H V PCB 6b Individual motor does not operate 1 2 3 4 Main house breaker box or faulty power supply connections Faulty cab...

Page 56: ...not level on distributor or riding in top of belt rail 1 2 3 4 5 6 Clean with all purpose cleaner Remove section of belt and weld back together lubricate belt Replace or weld belt Replace as required...

Page 57: ...sly 1 2 3 Faulty switch A or cam misadjusted Missing screw on switch actuator Faulty Nexgen CPU or H V PCB 1 2 3 Adjust or replace actuator Replace screw or switch actuator cam as required Replace fau...

Page 58: ...pin holder solenoid s or cable harness s Faulty stroke limiter solenoid 1 2 3 4 Replace switch or switch finger Determine cause and adjust as required Replace solenoid s Check harness cable and connec...

Page 59: ...Repair connections Change the Nexgen CPU PCB Repair pin holder switch or switch actuator 22 Table is full but does not lower 1 2 3 4 5 6 Faulty pinholder microswitches CPU fuse Is blown Nexgen Faulty...

Page 60: ...itch or out of range switch Spotting tongs are obstructed Faulty Nexgen CPU Stroke limiter Assembly set too high score strike 1 2 3 4 5 6 7 Remove all lubricants and dirt from clutch face Adjust tensi...

Page 61: ...stment not correct Faulty motor rotation Main power supply on too low a voltage Faulty switch cluster cable trouble light and ball door cable Faulty ball lift cable foul optical trigger cable After ab...

Page 62: ...62 GS X Pinsetter w Advanced CE Guarding Operation Manual Intentionally Blank...

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