BRP Lynx Commander 800R E-TEC 2018 Operator'S Manual Download

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MAINTENANCE PROCEDURES

619900929-020_a

Step 1: Disengage the top
Step 2: Disengage the bottom

3. By the opening, disconnect burnt

bulb connector.

4. Remove the rubber boot.

mmo2007-009-022_a

1. Rubber boots

5. Press and pull both sides of the re-

taining clip at the same time to re-
lease it from bulb support.

mmo2007-009-063_a

Step 1: Push both sides
Step 2: Pull to release

1. Retaining clip

6. Pull bulb and replace. Properly rein-

stall parts.

mmo2007-009-064_a

PULL BULB AND REPLACE

7. Verify headlights operation.

Headlights Beam Aiming

Remove multifunction gauge, refer to

HEADLIGHTS BULB REPLACEMENT

Turn knob to adjust beam height.

mmo2007-009-023_a

TYPICAL

1. Knobs

_______________

Summary of Contents for Lynx Commander 800R E-TEC 2018

Page 1: ...icle Includes Safety Vehicle and Maintenance Information OPERATOR S GUIDE 2018 2018 AND THE BRP LOGO ARE TRADEMARKS OF BOMBARDIER RECREATIONAL PRODUCTS INC OR ITS AFFILIATES 2017 BOMBARDIER RECREATION...

Page 2: ......

Page 3: ...e performance of other vehicles you may have ridden in the past Take time to familiarize yourself with your new vehicle Lynx products are manufactured by BRP The following are trademarks of Bombardier...

Page 4: ...r or moderate injury NOTICE Indicates an instruction which if not followed could se verely damage vehicle components or other property About this Operator s Guide This Operator s Guide has been pre pa...

Page 5: ...18 Hang Tag 18 Vehicle Safety Labels 18 Technical Information Labels 23 VEHICLE INFORMATION CONTROLS INSTRUMENTS AND STANDARD EQUIPMENT 26 1 Handlebar 28 2 Throttle Lever 29 3 Brake Lever 29 4 Parking...

Page 6: ...Outlet NATO Type If equipped 60 7 Supports for Equipment 61 8 RAM Mount 61 9 Snow Melting Bottle 61 10 Main Electrical Shut Off Switch 62 11 Starting Aid Battery Charger Connector 63 FUEL AND OIL 64 F...

Page 7: ...EHICLE CARE 94 Post Operation Care 94 Vehicle Cleaning and Protection 94 STORAGE 95 Engine Storage Mode 96 PRESEASON PREPARATION 98 TECHNICAL INFORMATION VEHICLE IDENTIFICATION 100 Vehicle Description...

Page 8: ...SAFETY INFORMATION ________ SAFETY INFORMATION ________ 5...

Page 9: ...hrough openings such as windows and doors Avoid Gasoline Fires and Other Hazards Gasoline is extremely flammable and highly explosive Fuel vapors can spread and be ignited by a spark or flame many fee...

Page 10: ...owmobile in a restricted flat area at least until he is completely familiar with its operation If snowmobile operator training course is offered in your area have him enroll The performance of some sn...

Page 11: ...features Such features include various guards and consoles plus reflective materials and safety labels Nature is wonderful but don t let it distract your attention from driving If you want to truly a...

Page 12: ...repair of these systems must by performed by an authorized Lynx dealer Ensure the path behind is clear of obstacles or bystanders before proceeding in reverse Always remove the tether cord cap from en...

Page 13: ...ANCE AND DAILY INSPECTION How to Ride Riding Gear Proper snowmobile clothing should be worn It should be comfortable and not too tight Always check the weather forecast before going on a ride Dress fo...

Page 14: ...2008 003 001 Posting A semi sitting position with the body off the seat and the feet under the body in a sort of squatting posture thus al lowing the legs to absorb the shocks when traveling over unev...

Page 15: ...ysical criteria is important to en sure that the passenger is stable and to reduce the risks of ejection On snowmobiles allowing two passen gers if you have an adult and a child for passenger BRP reco...

Page 16: ...sh snow fall you can expect washboard and snowdrift conditions Taken at exces sive speeds such conditions can be physically harmful Slow down Hold on the handlebar and assume a post ing position Feet...

Page 17: ...n de scend Downhill Downhill driving requires that you have full control of your vehicle at all times On steeper hills keep your center of gravity low and both hands on the han dlebar Maintain slight...

Page 18: ...your vision The glare from sun and snow may blind you to the ex tent that you cannot easily distinguish ravines ditches or other obstacles Goggles with colored lenses should al ways be worn under the...

Page 19: ...erty A snowmobile is no match for a train Before crossing a railroad track stop look and listen Night Rides The amount of natural and artificial light at a given time can effect your ability to see or...

Page 20: ...sition so it forms a right angle at the elbow Every snowmobiler should relay any signal to the ones behind Trail Stops Whenever possible pull off the trail when you stop This will reduce the hazard to...

Page 21: ...age le moteur consommera plus d huile et d essence qu la normale Ainsi il se peut que le moteur ait des rat s Cela est normal puisque le module de commande prot ge le moteur contre l usure pr matur e...

Page 22: ...can result in SEVERE IN JURY or DEATH Follow all in structions and warnings Always wear ear protection Never use with drugs or alcohol AVERTISSEMENT WARNING 516002703 LABEL 2 516006903 LABEL 3 L Labe...

Page 23: ...rts Beware of hot vapors Do not use without pulley guard Beware of drive belt Read instructions before ser vice 516003919 LABEL 6 ON PULLEY GUARD CAPACITOR Capacitor May Spark If Shorted Spark can ign...

Page 24: ...8675 MAX 500 kg MAX 500 kg MAX 10 kg MAX 10 kg MAX 10 kg MAX 10 kg EN 516008675 DEC_b LABEL 8 L Label 9 WARNING Beware of rotating track 516007584 LABEL 9 5583A Always electrically disconnect both fue...

Page 25: ...IMPORTANT ON PRODUCT LABELS mmo2013 004 046_a LABEL 11 ON FUEL INJECTORS 22 _______ SAFETY INFORMATION ________...

Page 26: ...bile has been developed The engine of this snowmobile has been developed and validated using the BRP XPS approved lubricant and validated using the BRP XPS approved lubricant BRP recommend the use of...

Page 27: ...ORTANT ON PRODUCT LABELS 516004294 LABEL 6 516008573 LABEL 7 95 A A V I S M LANGE THANOL MA X 1 0 N O T I C E MAX10 ETHANOL B L E N D OCTANE mmo2013 002 004 LABEL 8 24 _______ SAFETY INFORMATION _____...

Page 28: ...VEHICLE INFORMATION _______________ 25...

Page 29: ...ply to your model or could be optional NOTE Some vehicle safety labels are not shown on illustrations For information on vehicle safety labels refer to VEHICLE SAFETY LABELS 619900959 201_b TYPICAL PA...

Page 30: ...CONTROLS INSTRUMENTS AND STANDARD EQUIPMENT 619900929 101_a SEE FOLLOWING PAGES FOR DETAILS _______________ 27...

Page 31: ..._a SEE FOLLOWING PAGES FOR DETAILS 1 Handlebar The handlebar controls the steering of the snowmobile As the handlebar is rotated to right or left the skis are turned right or left to steer the snow mo...

Page 32: ...released it automatically re turns to its the rest position Braking effect is proportional to the pressure applied on the lever and to the type of terrain and its snow coverage mmo2014 004 001_a TYPIC...

Page 33: ...key to provide you and your snowmobile with the equivalent secu rity of a conventional lock key The D E S S key contains an electronic chip which features a unique perma nently memorized digital code...

Page 34: ...malfunction the source of the mal function should be determined and corrected before restarting engine See an authorized Lynx dealer for servicing 7 Multifunction Switch Multifunction switch is locate...

Page 35: ...tle Lever Switch mmo2014 004 002_b TYPICAL 1 Heated throttle lever switch 2 Increase heat 3 Decrease heat NOTE The heating intensity is dis played via the multifunction display with the activation of...

Page 36: ...To remove the tool kit support from the pulley guard unlock the tab from underneath the pulley guard and pull the tool kit support towards front to release it 619900929 002_a 1 Tool kit 2 Drive belt g...

Page 37: ...inute RPM Multiply by 1000 to ob tain the actual revolutions mmo2008 007 018 RH PORTION OF GAUGE 3 Multifunction Digital Display mmo2007 009 066_u MULTIFUNCTION ANALOG DIGITAL GAUGE 1 Multifunction di...

Page 38: ...peating slowly REVERSE Reverse is selected High beam headlights are selected WARM UP Engine and or injection oil need to warm up before normal operation The engine s RPM is limited until desired tempe...

Page 39: ...the information center is first powered up the numerical display de faults to the last selected indication A Speedometer In addition of the analog type speedometer vehicle speed can also be displayed...

Page 40: ...sired display then proceed as follows mmo2007 009 066_m While display is flashing press SET S button to select RPM mode mmo2007 009 066_n 1 RPM mode Press the MODE M button to confirm selection or wa...

Page 41: ...s activated since it has been reset Press the SET S button to select trip hour meter HrTRIP mode mmo2007 009 066_p 1 Trip hour meter HrTRIP mode Press and hold the SET S button to re set mmo2007 009 0...

Page 42: ...23 ALTITUDE MODE Press the MODE M button to confirm selection or wait 5 seconds mmo2007 009 066_o I Heated Grips Heating Intensity Bar gauge that indicates heating inten sity NOTE There are nine inten...

Page 43: ...button to select instant fuel consump tion mode mmo2007 009 066_n 1 Instant fuel consumption mode Press the MODE M button to confirm selection or wait 5 seconds mmo2007 009 066_o L Total Fuel Consumpt...

Page 44: ...and hold the SET S button to re set mmo2007 009 066_w M Message Display mmo2007 009 066_c 1 Message display Refer to PILOT LAMPS AND MES SAGES in this section for details on usual messages Refer to MO...

Page 45: ...display is not changed Push the SET S button to select top speed TOP_SPD mode mmo2007 009 066_n 1 Top speed TOP_SPD mode Push the MODE M button to confirm selection or wait 5 seconds mmo2007 009 066_...

Page 46: ...hicle average speed AVR_SPD mode Push the MODE M button to confirm selection or wait 5 seconds mmo2007 009 066_o To reset push the MODE M to select mode mmo2007 009 066_m Push and hold the SET S butto...

Page 47: ...Any passenger must be able to firmly lay his feet on the footrests and keep his hands on the grab handles at all times when seated Respecting those physical crite ria is important to ensures that the...

Page 48: ...eded at very low speeds 16 Storage Compartment The storage compartment is located underneath the passenger seat WARNING The storage compartment must be properly latched and must not contain any sharp...

Page 49: ...be connected to that socket If you need continuous current contact an authorized Lynx dealer 19 Hitch Use the hitch in conjunction with a tow bar to tow an accessory When attaching any accessory alwa...

Page 50: ...e equipped with high lug profile track at high speed in a trail on hard packed surfaces or ice for an ex tended period of time In the event that you have to reduce your speed then minimize the dis tan...

Page 51: ...tained when reinstalling Remove the tether cord cap from en gine cut off switch Open the lower LH side panel See procedure in this section Remove retaining pin mmr2017 039 001_a TYPICAL Lift rear port...

Page 52: ..._a TYPICAL 1 Tabs 2 Slots 2 Slide hood towards headlights until it stops 3 Hook the rubber ties 26 Upper Side Panels WARNING Never operate engine with side panels opened or removed from vehicle Upper...

Page 53: ...Panels WARNING Never operate engine with side panels opened or removed from vehicle Lower Side Panel Opening 1 Remove upper side panel as ex plained above 2 Unhook the rubber tie mmo2009 004 044_a 1 R...

Page 54: ...ss the rewind starter handle open the RH lower side panel See procedure in this section mmo2009 004 015_a 1 Rewind stater handle To engage mechanism pull handle slowly until a resistance is felt then...

Page 55: ...e four screws retaining storage box to the rear rack Keep the screws for installation mmo2010 002 013_a TYPICAL INSIDE THE STORAGE BOX 1 Retaining screw To install storage box make sure that the tunne...

Page 56: ...to improve handling when riding sidehill or in deep snow mmo2014 004 006_a TYPICAL 1 Quick disconnect WARNING Trail riding without this link con nected to the stabilizer bar will in crease the risk o...

Page 57: ...SPECIAL EQUIPMENT 619900929 100_b SEE FOLLOWING PAGES FOR DETAILS 54 ______________...

Page 58: ...SPECIAL EQUIPMENT 619900959 201_a SEE FOLLOWING PAGES FOR DETAILS 619900929 203_a SEE FOLLOWING PAGES FOR DETAILS _______________ 55...

Page 59: ...er be neath the taillight 619900929 028_a 2 Pass the retaining straps behind the taillight 619900929 029_a 1 Retaining strap 3 Fix the retaining straps to the cover 619900929 030_a 1 Retaining strap f...

Page 60: ...the ON OFF switch located on the con sole Refer to SPECIAL EQUIPMENT SWITCHES in this section To select HI or LOW use the HEAD LIGHTS DIMMER SWITCH in the MULTIFUNCTION SWITCH located on the LH handle...

Page 61: ...t transmit information or alarms to the operator about the engine temperature or injection oil level NOTE The use of the black out mode can generate a fault code 2 Used to turn ON or OFF the power out...

Page 62: ...an Fuel Pump Manual pump for feeding fuel from the jerrycan to the snowmobile fuel tank To use 1 Install and lock the pump to the jer rycan neck 2 Place the pump hose in the snow mobile fuel tank 3 Pu...

Page 63: ...the starting aid battery charger connector located in the storage box 619900929 034_a 1 Starting aid battery charger connector 2 Typical cable H Battery Charger To charge the battery Connect the batte...

Page 64: ...port for equipment 8 RAM Mount A multifunction support that can be used for various pieces of equipment 9 Snow Melting Bottle For water needs when in remote areas To access the snow melting bottle ope...

Page 65: ...AGE COMPARTMENT LH OF THE BATTERY 1 Main electrical shut off switch Turn ON to enable the vehicle electrical system 219100908 030 002 ON POSITION Turn OFF to disable the vehicle electri cal system 219...

Page 66: ...11 Starting Aid Battery Charger Connector Intended to connect the starting aid ca ble or the battery charger 619900929 025_a INSIDE THE STORAGE COMPARTMENT RH OF THE BATTERY 1 Starting aid connector _...

Page 67: ...ture which may lead to fuel phase separation and can result in engine performance problems or engine damage Recommended Fuel Use unleaded gasoline containing MA XIMUM 10 ethanol The gasoline must have...

Page 68: ...veloped and val idated using the recommended BRP XPS oil BRP recommends the use of its recommended XPS oil or equivalent Damages caused by oil which is not suitable for this oil in jected 2 stroke dir...

Page 69: ...contribute to a good break in During the first few hours of break in the engine management system con trols some engine parameters which will slightly reduce the engine perfor mance During a predeterm...

Page 70: ...or an initial cold start do not release parking brake Perform the VEHICLE WARM UP procedure as ex plained below Emergency Starting If the electric starter does not operate and the rewind starter is br...

Page 71: ...recommended to let engine running at idle speed for more than 10 minutes Engine will shut down after approximately 12 minutes of idling 3 Disengage parking brake 4 Apply throttle until drive pulley e...

Page 72: ...down to move it from neu tral to reverse gear 4 Gently depress throttle lever WARNING The reverse speed is not limited Always proceed with caution as fast reverse could result in loss of vehicle stabi...

Page 73: ...snowmobile and possibly in a tip over in case of a rapid deceleration or on a downward slope Towing Another Snowmobile If a snowmobile is disabled and must be towed use a rigid tow bar Remove the dri...

Page 74: ...deflec tor panel Make sure support device is sta ble and secure Customize each adjustment one at a time It may be necessary to read just center spring after adjusting front springs for instance Test r...

Page 75: ...ring preload has an effect on comfort ride height and load compen sation Also adjusting rear spring preload shifts more or less weight to the snow mobile front end As a result more or less weight is a...

Page 76: ...to turn adjust center spring ac cordingly WARNING Before proceeding with any sus pension adjustment remember park in a safe place remove tether cord cap lift rear of vehicle off the ground with a wid...

Page 77: ...t on front suspension firmness Front spring preload also has an effect on the steering behavior mmo2009 004 031_a TYPICAL FRONT SUSPENSION 1 Front springs for handling WARNING Always adjust both front...

Page 78: ...nter Reduce rear suspension front arm pressure Reduce center spring preload Increase rear spring preload Increase front suspension spring preload Steering feels too heavy Reduce ski ground pressure Re...

Page 79: ...TUNE YOUR RIDE This page is intentionally blank 76 ______________...

Page 80: ...MAINTENANCE _______________ 77...

Page 81: ...and in good condition fmo2012 003 019_a 1 Prefilter To remove prefilter simply pull it out To install prefilter push it back in place making sure it is properly secured Engine Coolant WARNING Never op...

Page 82: ...l up reservoir then fully tighten NOTICE Check level and refill ev ery time you refuel WARNING Do not overfill Reinstall cap and fully tighten Wipe off any oil spills Oil is highly flammable when heat...

Page 83: ...ces of cylinder head and spark plugs are free of grime Using a feeler gauge verify spark plug gap Replace spark plug if not within specifi cations NOTICE Do not attempt to adjust gap on these spark pl...

Page 84: ...stopper to the engine support just enough to allow a verti cal play 1 2 to one turn mmo2010 009 007_a 1 Drive pulley 2 Engine stopper screws 3 Engine stopper 4 Insert a 0 5 mm 02 in feeler gauge in th...

Page 85: ...fluid DOT 4 in reservoir for proper level Add fluid DOT 4 as required WARNING Use only DOT 4 brake fluid from a sealed container To avoid serious damage to the braking system do not use fluids other...

Page 86: ...m 1 N m 89 lbf in 9 lbf in Drive Belt Drive Belt Inspection Inspect belt for cracks fraying or ab normal wear uneven wear wear on one side missing cogs cracked fab ric If abnormal wear is noted prob...

Page 87: ...es 5 If a new belt was installed adjust the belt height Refer to DRIVE BELT HEIGHT ADJUSTMENT be low 6 Install the drive belt guard refer to CONTROLS INSTRUMENTS AND STANDARD EQUIPMENT 7 Install side...

Page 88: ...amping bolt 6 Install belt guard refer to CON TROLS INSTRUMENTS AND STANDARD EQUIPMENT 7 Install the side panels refer to CONTROLS INSTRUMENTS AND STANDARD EQUIPMENT NOTE This setting is correct as a...

Page 89: ...n 4 and is changed to position 6 So maximum engine RPM is increased by 400 RPM Procedure Loosen the lock nut just enough to pull the calibration screw head out and ad just to the desired position Do n...

Page 90: ...o not adjust one without the other WARNING To prevent serious injury to indi viduals near the snowmobile NEVER stand behind or near a moving track Always use a wide base snow mobile stand with a rear...

Page 91: ...er mmr2009 133 003_a LOAD READING 1 Upper O ring 10 Load reading must be as per the following table TRACK ADJUSTMENT SPECIFICATION TRACK DEFLECTION 40 mm to 50 mm 1 5 in to 2 in TRACK LOAD READING 7 3...

Page 92: ...s feet and clothing clear of track Always lift the snow mobile on a wide base stand with a rear deflector panel Ensure no one is standing in close proximity to the snowmobile especially at the rear of...

Page 93: ...are prop erly tightened to avoid loosing an idler wheel or causing the track to lock 1 2 A05F0EB TYPICAL 1 Locknut 2 Retaining bolts 6 Start engine and rotate track slowly to recheck alignment 7 Repo...

Page 94: ...dition of Skis and Runners Check the condition of the skis and ski runner carbides If worn contact an authorized Lynx dealer WARNING Excessively worn skis and or ski runners will adversely affect snow...

Page 95: ...um extrusion by pulling the plastic strip downwards and sideways at the same time mmo2009 004 036_b TYPICAL PULL STRIP mmo2009 004 037_a 1 Fuse box Close upholstery by pushing the strip back in the al...

Page 96: ...taining clip at the same time to re lease it from bulb support mmo2007 009 063_a Step 1 Push both sides Step 2 Pull to release 1 Retaining clip 6 Pull bulb and replace Properly rein stall parts mmo20...

Page 97: ...elp retain its appearance Vehicle Cleaning and Protection Remove any dirt or rust To clean the entire vehicle use only mi crofiber cloths or equivalent NOTICE It is necessary to use microfiber cloths...

Page 98: ...y charge during storage LONG TERM STORAGE 24 MONTHS VEHICLE Clean the vehicle Lubricate engine Refer to ENGINE STORAGE MODE procedure Block muffler with rags Add fuel stabilizer to fuel following the...

Page 99: ...ature on the display or verify the rear heat exchanger becomes warm 3 Push the SET S button to select odometer mode mmr2009 004 002 NOTE The storage mode does not function in other modes trip A trip B...

Page 100: ...STORAGE Remove tether cord cap from engine cut off switch NOTICE Do not start the engine during storage period _______________ 97...

Page 101: ...EL SYSTEM Inspect throttle cable Inspect drive belt adjust at every drive belt replacement Clean and visually inspect drive pulley Clean and inspect driven pulley Inspect adjust and align track Change...

Page 102: ...TECHNICAL INFORMATION _______________ 99...

Page 103: ...will be allowed by BRP if the engine identification number or vehicle iden tification number VIN is removed or mutilated in any way We strongly rec ommend that you take note of all the identification...

Page 104: ...0 RPM Uncertainty Kwa 3 dB Noise Sound pressure LpA 89 dB 3950 RPM Uncertainty KpA 3 dB Hand arm system 2 5m s2 3950 RPM Vibration Whole body at seat 0 5m s2 3950 RPM 1 Noise emission and Vibration va...

Page 105: ...ON OF CONFORMITY 102 ______________ ddd2009 001 The EC Declaration of Conformity does not appear in this version of the Operator s Guide Please refer to the printed version that was delivered with you...

Page 106: ...e indexed Spark plug Gap 1 Not adjustable 0 75 mm 0 05 mm 03 in 002 in NOTICE 1 Do not attempt to adjust gap on this spark plug COOLING SYSTEM Coolant Quantity 6 2 L 6 6 qt U S liq Radiator cap openin...

Page 107: ...adlamp 2 x 60 55 W H 13 Taillight and brake light LED Battery F1 30 A Start F2 5 A Cooling Fan F3 15 A B O Light F6 30 A Front Power Outlet F7 and F9 Circuit breaker 10 A Fuses Rear Power Outlet F8 Ci...

Page 108: ...kgf 16 lbf 1 Measure gap between slider shoe and bottom inside track when exerting a downward pull to the track BRAKE SYSTEM Brake system Hydraulic REV XP brake type Type DOT 4 Brake fluid Quantity 6...

Page 109: ...Cam 5 Preload factory setting Rear Cam 4 WEIGHT AND DIMENSIONS Mass dry 338 kg 745 lb Overall length 3 340 mm 131 5 in 3 370 mm 132 7 in Overall width 1 180 mm 21 mm 46 5 in 8 in Overall height 1 440...

Page 110: ...TROUBLESHOOTING ______________ 107...

Page 111: ...TCH ENGAGEMENT POINT 1 D E S S key not recognized D E S S pilot lamp blinks slow short beeps repetitive Properly install tether cord cap Install a tether cord cap with the D E S S key for which this s...

Page 112: ...E BACKFIRES 1 Engine is running too hot See ENGINE OVERHEATS 2 Ignition timing is incorrect or ignition system failure Seek service from an authorized Lynx dealer repair shop or person of your own cho...

Page 113: ...OPERATING INSTRUCTION NO RESPONSE FROM THE THROTTLE LEVER INPUTS MESSAGE DISPLAYED PRESS START TO GO 1 Engine management system has detected a sensor problem Press and hold the Start button in order...

Page 114: ...lamp On the multifunction analog digital gauge the display is used as a comple ment of the pilot lamps to give you a brief description if an anomaly occurs or to inform you of a particular condi tion...

Page 115: ...ng persists contact an authorized Lynx dealer Do not run the engine if condition persists MUFFLER OVERHEAT Short beeps repeating rapidly ECM OVERHEAT Critical overheat Stop engine immediately and let...

Page 116: ...Lynx dealer 2 short beeps Good key vehicle ready to operate 2 short beeps repeating slowly CHECK KEY Unable to read key bad connection Make sure the key is clean and correctly snapped on post D E S S...

Page 117: ...code press and hold MODE M Button and simul taneously depress the HI LOW beam switch repeatedly several times If two or more codes are registered use SET S or MODE M to scroll To exit the fault codes...

Page 118: ...icle Includes Safety Vehicle and Maintenance Information OPERATOR S GUIDE 2018 2018 AND THE BRP LOGO ARE TRADEMARKS OF BOMBARDIER RECREATIONAL PRODUCTS INC OR ITS AFFILIATES 2017 BOMBARDIER RECREATION...

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