Bosch Rexroth REFUspeed RS51 Operating Instructions Manual Download Page 1

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Operating Instructions

DOK-RD500*-RS51*******-IB02-EN-P

REFUspeed RS51

Drive control devices for high-speed grinding

spindles

LSA Control S.L. www.lsa-control.com [email protected] (+34) 960 62 43 01

Summary of Contents for Rexroth REFUspeed RS51

Page 1: ...Operating Instructions DOK RD500 RS51 IB02 EN P REFUspeed RS51 Drive control devices for high speed grinding spindles LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 2: ...thority are forbidden Offenders are liable for the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design DIN 34 1 The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract All rights are reserved with respect to the content of this document...

Page 3: ...d electromagnetic fields during operation and mounting 2 8 2 9 Protection against contact with hot parts 2 9 2 10 Protection during handling and installation 2 9 2 11 Battery safety 2 10 2 12 Protection against pressurized systems 2 10 2 13 Precautionary measures when handling components which can be destroyed by electrostatic discharge ESDS 2 11 3 Description 3 1 3 1 The REFUdrive 500 drive serie...

Page 4: ... Potential when Operating Several RD500s 5 16 5 7 RS232 service interface X11 5 17 5 8 Standard RS485 interface X12 5 18 5 9 Standard SS6 interface X13 5 19 5 10 Standard terminal assignment of the REFUspeed RS51 5 19 Recommended terminal assignment with good compatibility to the REFU 316F 5 19 Deviations to REFU 316F 5 21 6 Operator control and visualization 6 1 6 1 Operator control possibilities...

Page 5: ... 3 Motor optimization motor evaluation 8 3 Motor running under no load conditions 8 3 Running up accelerating under load 8 3 8 4 General information 8 3 9 Troubleshooting 9 1 9 1 Self test error messages 9 1 9 2 Alarms 9 1 9 3 Faults 9 1 Fault acknowledgement 9 1 9 4 List of the alarm and fault messages 9 2 9 5 Alarm and fault messages cause and remedy comment 9 3 10 Index 10 1 11 Service Support ...

Page 6: ...IV List of contents REFUspeed RS51 DOK RD500 RS51 IB02 EN P LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 7: ...The risks which are incurred when incorrectly using the products lie entirely with the user Before you use products from the Indramat Refu company the following prerequisites must be fulfilled in order to guarantee that the products are correctly used in conformance with what they were originally intended to do Every person who is in some way involved with handling our products must read and under...

Page 8: ...gh speed grinding spindles Devices with different drive outputs and different interfaces are available for specific applications Typical applications for REFUspeed drive control devices include Machine tools The drive control device may only be operated when mounted and installed as specified in this documentation in the specified position and under the specified ambient conditions temperature deg...

Page 9: ...ible for the safe operation of this equipment If the product is resold rented transferred or passed on to others then these safety instructions must be delivered with the product WARNING Inappropriate use of this equipment failure to follow the safety instructions in this document or tampering with the product including dis abling of safety devices may result in product damage personal injury seve...

Page 10: ...connec tions Danger to life severe electrical shock and severe bodily injury WARNING Health hazard for persons with heart pacemak ers metal implants and hearing aids in proxim ity to electrical equipment CAUTION Surface of machine housing could be extremely hot Danger of injury Danger of burns CAUTION Risk of injury due to inappropriate handling Bodily injury caused by crushing shearing cut ting a...

Page 11: ...fic applica tion as practiced in the country of use The equipment is designed for installation on commercial machinery European countries see directive 89 392 EC Machinery Directive The ambient conditions specified in the product documentation must be observed Use only safety features that are clearly and explicitly approved in the Project Planning manual For example the following areas of use are...

Page 12: ...ials higher than 50 V the equipment must be disconnected from the line supply or power supply The following should be observed with electrical drives power supplies and filter components Wait five 5 minutes after switching off power to allow capacitors to discharge before beginning work Measure the voltage at the capacitors before begin ning work to make sure that the equipment is safe to touch Ne...

Page 13: ... Section 5 3 2 1 US Refer to the National Electrical Code NEC National Electrical Manufacturers Association NEMA and local building codes The user of this equipment must observe the above noted instructions at all times 2 6 Protection against electrical shock by protective low voltage PELV All connections and terminals with voltages between 5 and 50 Volts on Indramat Refu products are protective l...

Page 14: ...ly after equipment has been powered up or even after an unspecified time of trouble free operation The monitoring functions in the drive components make faulty operation almost impossible Regarding personnel safety especially the danger of bodily harm and property damage this alone should not be relied upon to ensure complete safety Until the integrated monitoring functions become active and effec...

Page 15: ...rong enough to withstand maxi mum possible momentum Mount the emergency stop switch E stop in the immediate reach of the operator Verify that the emergency stop works before start up Don t operate the machine if the emergency stop is not working Isolate the drive power connection by means of an emergency stop circuit or use a start inhibit system to prevent unintentional start up Make sure that th...

Page 16: ...h hazard for persons with heart pacemak ers metal implants and hearing aids in proxim ity to electrical equipment Persons with pacemakers metal implants and hear ing aids are not permitted to enter following areas Areas in which electrical equipment and parts are mounted being operated or started up Areas in which parts of motors with permanent magnets are being stored operated repaired or mounted...

Page 17: ...lation of parts and components may cause injuries CAUTION Risk of injury through incorrect handling Bod ily harm caused by crushing shearing cutting and mechanical shock Observe general instructions and safety regulations during handling installation Use only appropriate lifting or moving equipment Take precautions to avoid pinching and crushing Use only appropriate tools If specified by the produ...

Page 18: ...DM 1MB etc and drives corresponding to the information in the Project Planning manual must be provided with various media at a high pressure such as compressed air hydraulic oil cooling fluid or coolant In these cases improper handling of the supply of the pressurized systems or connections of the fluid or air under pressure can lead to injuries or accidents CAUTION Danger of injury when pressuriz...

Page 19: ...ctured from man made fiber Electronic modules boards may only be placed on conductive sur faces The soldering iron tip must be grounded when carrying out soldering work on electronic modules boards Electronic modules boards and components may only be stored and shipped in conductive packaging e g metalized plastic or metal con tainers If the packaging is not conductive electronic modules boards mu...

Page 20: ...2 12 Safety Instructions for Electric Drives and Controls REFUspeed RS51 DOK RD500 RS51 IB02 EN P LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 21: ...heat exchangers Handling Special significance was placed on simple handling e g straightforward start up using Quick Setup Prompted start up using an operator panel with graphic display or with the highest degree of user friendliness using a PC with the high performance REFUwin software package in accordance with EN 61000 6 2 Electromagnetic compatibility The AC drive converters have integrated ra...

Page 22: ...elements Timers counters comparators ramp function generators 150 overload capability for 60 sec 3 2 Rating plate 3AC 380 480 37 A Made in Germany Hz 50 60 V Input 0 3000 3AC 0 350 42 65 Output Serialnr G018 06304 0002 0501 Typ RS51 1 4G 031 L V1 FW Indramat Refu FWA RD500 300 03VRS MS RS51 CFG RD500 NN T1 Fig 3 1 Rating plate LSA Control S L www lsa control com comercial lsa control com 34 960 62...

Page 23: ...6 kVA 2 5 5 0 11 14 19 31 Rated output SNS6 S6 kVA 3 6 14 18 23 38 Peak output for t 60s kVA 4 7 5 18 23 29 47 Ambient conditions degree of radio interference suppression noise immunity Environmental class 3K3 acc to DIN IEC 721 3 3 ambient temperature 0 40 C Cooling airflow m s 0 03 0 03 0 1 0 2 0 3 0 4 Radio interference suppression de gree noise immunity A 1 acc to EN 55011 EN 61800 3 Mechanica...

Page 24: ...l inputs Analog inputs Analog outputs From the control computer To the next bus node Dig ground PTC KTY84 PTC KTY84 21 22 20 X11 interface RS232 2 3 5 T x D R x D X12 interface RS485 1 2 T x D R x D T x D R x D X14 standard terminal strip 1 2 3 4 5 6 7 8 9 10 11 X15 temperature sensor 1 2 X16 relay output 1 2 3 X17 Digital inputs P15V 1 2 3 4 5 6 7 8 X31 digital inputs 1 2 3 4 5 6 1 2 X33 analog o...

Page 25: ...king chopper X83 Electronic standby supply Line supply connection 3 phases L1 L2 L2 PE Ext line contactor Ext fuses F C D X1 X1U1 V1 W1 PE K1 K2 VL NF BC GL GL X161 Internal brake resistor SNT WS WR SF SE EW Inverter control X155 DC link U2 V2 W2 PE Start inhibit 24 V 1 2 3 4 X80 X83 Standby 1 2 24 V Ground Electronics Standby Supply M 3 J Circuit principle Electronics section X2 X4 Fig 3 3 Circui...

Page 26: ... supply Line supply connection 3 phases L1 L2 L2 PE Ext line contactor Ext fuses F F C D X1U1 V1 W1 PE K1 K2 VL NF BC GL GL X161 Internal brake resistor SNT WS WR SF SE EW Inverter control X155 DC link U2 V2 W2 PE Start inhibit 24 V 1 2 3 4 X80 X83 Standby 1 2 24 V Ground Electronics Standby Supply M 3 J Circuit principle Electronics section X1 X2 B When using an external brake resistor the jumper...

Page 27: ...480 V 10 4 5 Brake chopper for converter 5 1 with built in brake chopper and resistor G 6 Rated power data kVA 3 6 14 24 31 50 z B 3 003 7 Cooling mode 7 1 forced air cooling L 8 Additional functions 8 1 not equipped NN 8 2 24 V stand by power external V1 9 Firmware 9 1 Denotes that firmware must be ordered as separate subposition FW Note All converters are equipped with mains filter with operatin...

Page 28: ...roduct 2 1 RD500 RD500 3 Modulslot 1 and 2 3 1 RD51 1 RR51 1 3 1 1 B1 B1 B1 L2 B1 NN B1 T1 3 1 2 C1 C1 C1 L2 C1 NN C1 T1 3 1 3 K1 L2 K1 NN K1 T1 3 1 4 L2 NN L2 T1 3 1 5 NN NN NN T1 3 1 6 P1 P1 P1 L2 P1 NN P1 T1 3 2 RD52 1 RR52 1 3 2 1 B1 B1 B1 G1 B1 G2 B1 G3 B1 L1 B1 L2 B1 NN B1 T1 3 2 2 C1 C1 C1 G1 C1 G2 C1 G3 C1 L1 C1 L2 C1 NN C1 T1 3 2 3 G1 L1 G1 L2 G1 NN G1 T1 3 2 4 G2 L1 G2 L2 G2 NN G2 T1 3 2...

Page 29: ... 6 2 Standard complete version V 7 Firmware release status Update 00 99 7 1 Release status the currently valid status status of the items list delivered RS 7 2 spezific release status e g 03 03 8 Language 8 1 e g German DE 8 2 multiple languages MS 9 Product name continued 9 1 e g REFUspeed RS51 F W A R D 5 0 0 3 0 0 0 3 V R S M S R S 5 1 1 2 3 4 6 7 8 9 1 0 5 1 2 3 4 6 7 8 9 2 0 5 1 2 3 4 6 7 8 9...

Page 30: ...3 10 Description REFUspeed RS51 DOK RD500 RS51 IB02 EN P LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 31: ...is not permissible that the air drawn in contains gases which could have a negative impact on the function the air may neither contain aggressive nor electrically conductive gases The airflow through the ventilators may not be restricted The minimum clearances specified for the various sizes for air intake and air dis charge may not be obstructed as a result of other mounted compo nents The drive ...

Page 32: ...must be mounted vertically onto a flat surface A minimum clearance of 100 mm above and below the drives must be maintained to ensure an unrestricted cooling airflow When mounted in cabinets the cooling airflow requirement of the in stalled drives must be calculated and the cabinet ventilation appropri ately dimensioned The mounting bolts are specified in the drilling templates of the dimen sion dr...

Page 33: ...J K 270 710 770 L M Drilling templates 2 x M6 530 15 Mechanical grid 22 5 mm 0 2 8 6 2 x M6 90 270 3 x M6 3 x M6 0 3 9 15 18 High Voltage Danger of electrical shock Donottouch electricalconnectionsfor 5 minutes after switching power off Read and follow Safety Instructions for Electrical Drives manual DOK GENE RL DRIVE SVS before operating DAN G E R REFU ALARM ON READY ESC START STOP MON ENTER PROG...

Page 34: ...IB02 EN P Dimension drawing side view sizes J to M 320 Hot discharged air Cooling air 320 Hot discharged air Cooling air Fig 4 4 Dimension drawing side view GK J to M LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 35: ...ncremental encoders must be connected using shielded cables The shield must be connected at the incremental encoder and at the AC drive converter through the largest possible surface area The shield may not be interrupted e g using intermediate terminals The shields of signal cables must be connected to ground at both ends through the largest possible surface area to establish a good electrical co...

Page 36: ...ured that the connection between the motor terminal box and the motor housing has a low impedance Other wise use an additional grounding strap between them Never use plastic motor terminal boxes The shield between the motor and AC drive converter may not be inter rupted by installing components such as output reactors sinusoidal filters motor filters fuses contactors The components must be mounted...

Page 37: ...nals can be live at a dangerous voltage level even when the motor is stationary If the DC link voltage is centrally supplied it must be ensured that the inverter is reliably isolated from the DC link voltage When working on drive units which are open it should be noted that personnel could come into contact with live components components at a dan gerous voltage level The user is responsible in en...

Page 38: ... device may not be used as protective measure 5 3 Cable cross sections The cable cross sections refer to the rated drive converter current The associated protective conductor cross section must be a minimum of 10 mm 2 if power cables with cable cross sections 10 mm 2 are used then the protective conductor must have the same cross section The following is assumed for the line supply feeder cables D...

Page 39: ...10 6 2 5 0 2 4 10 2 5 0 5 10 14 4 0 2 4 20 4 0 5 10 24 10 6 25 35 10 10 25 31 16 6 25 50 16 10 25 50 35 25 50 80 35 16 50 1 As a result of the terminal size Fig 5 1 Cable cross sections for line supply DC link and motor feeder cables 5 4 Power terminals RS51 Sizes J M Terminal layout diagram sizes J M Note The supplementary function P24V electronics standby supply terminal X83 is only mounted if i...

Page 40: ...nection X 83 supplementary function P24V standby supply X4 brake resistor and DC link X1 line supply connection Parking position for X4 internal brake resistor for external brake resistor Fig 5 2 Terminal layout diagram GK J LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 41: ...nection X 83 supplementary function P24V standby supply X4 brake resistor and DC link X1 line supply connection Parking position for X4 internal brake resistor for external brake resitor Fig 5 3 Terminal layout diagram GK K LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 42: ... EN P X 80 start inhibit X 2 motor connextion X 83 supplementary function P24V standby supply X1 brake resistor and DC link X1 line supply connection Fig 5 4 Terminal layout diagram GK L LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 43: ... EN P X 80 start inhibit X 2 motor connection X 83 supplementary function P24V standby supply X1 brake resistor and DC link X1 line supply connection Fig 5 5 Terminal layout diagram GK M LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 44: ... internal brake resistor 0 2 2 5 mm X2 Motor connection U2 V2 W2 Motor connection U V W 0 5 10 mm PE Protective conductor connection motor and shield connection for the motor cable metal lug at the enclosure with captive nut M5 10 mm X80 Start inhibit 1 2 Function Start inhibit In operation terminals 1 2 must be closed when open the motor cannot be started 3 4 Checkback signal start inhibit floati...

Page 45: ...al brake resistor X2 Motor connection L M U2 V2 W2 Motor connection U V W 10 25 mm 16 50 mm PE Protective conductor connection motor and shield connection for the motor cable metal lug at the enclosure with captive nut M5 10 mm X80 Start inhibit 1 2 Function Start inhibit In operation terminals 1 2 must be closed when open the motor cannot be started 3 4 Checkback signal start inhibit floating con...

Page 46: ...face X 12 RS485 interface X 14 standard terminal strip X 16 relay output X 15 temperature sensor U1 W1 V1 X1 C D F L3 L2 L1 Static Dynamic REFUspeed C F Operator panel REFUwin Ser communications via USS protocol Commands setpoints actual values 5 kW 8 9 10 11 7 Line supply connection 3 phases int brake resistor Dig input 7 operating enable Fig 5 6 Connection circuit diagram for AC drive converters...

Page 47: ...X 14 standard terminal strip X 16 relay output X 15 temperature sensor U1 W1 V1 X1 C D F L3 L2 L1 Static Dynamic REFUspeed C F Operator panel REFUwin Ser communications via USS protocol Commands setpoints actual values 8 9 10 11 7 Line supply connection 3 phases int brake resistor Dig input 7 operating enable Control Fig 5 7 Connection circuit diagram for AC drive inverters setpoint generated from...

Page 48: ... Digital inputs Digital outputs Analog input Reference voltage analog output X16 Relay output X15 Motor temperature sensor X17 Digital inputs or pulse encoder input To install additional option cards remove the sheet steel cover Shield Cable tie Metal lugs to connect the shield Control cables Signal cables X13 SS6 Fig 5 8 Control terminals on the SR17000 control board Description of the control te...

Page 49: ...f the digital inputs are switched from a control system the ground cable from X14 7 to the ground reference point must be removed 8 Reference 10 V Analog output Optional function can be switched over using P0890 5 mA load capacity short circuit proof Reference voltage 10 V Reference voltage 10 V Analog output 0 10 V 9 Analog input 10 Analog input Differential input can be optionally selected 10 V ...

Page 50: ...g the Reference Potential when Operating Several RD500s If devices of the RD500 series are potentially connected with each other and or to an external control a central connection must be established between the reference ground and the PE To do this proceed as follows Disconnect the reference ground X14 7 PE housing cable connec tion from all converters inverters RD51 RD52 RS51 Disconnect bridge ...

Page 51: ...ect connection between reference ground and PE in RD51 RS51 and RD52 5 7 RS232 service interface X11 This interface is used to connect an operator panel or a PC with REFU win A pre assembled standard extension cable can be obtained from Indramat Refu to connect the drive units Order No 0013456 length 5 m High Voltage Danger of electrical shock Donottouch electricalconnectionsfor 5 minutes after sw...

Page 52: ...tocol which is used to control the drive converter via a PLC The USS protocol Universal Serial Inter face protocol defines an access technique according to the master slave principle for communications via a serial bus Drive converter X12 TxD RxD TxD RxD 1 2 Control TxD RxD TxD RxD Shield connection to the next slave Fig 5 14 Connecting the standard interface When using this interface it should be...

Page 53: ...digital reference point X17 1 SR17000 X2 11 Terminal 15V 50mA control voltage output X17 8 SR17000 X2 48 Terminal 0V digital reference point X14 2 Dig In Out 1 SR17000 X56 11 1 2 WM4034 Dig output for WM signal Sparking signal or signal Load limit X14 3 Dig In Out 2 SR17000 Motpot active load monitor sensitivity up can be freely configured X14 4 Dig In Out 3 SR17000 Motpot active load monitor sens...

Page 54: ... In 1 KL17037 X2 42 Terminal Source block changeover TEST NORMAL X31 3 Opt Dig In 2 KL17037 X2 37 Terminal f min selection X31 4 Opt Dig In 3 KL17037 X2 7 Terminal Setpoint voltage selection2 A D 20 X31 5 Opt Dig In 4 KL17037 X2 40 Terminal Setpoint voltage selection2 A D 21 X32 1 S Opt Rel Out 1 KL17037 Relay 1 can be freely configured X32 2 C Opt Rel Out 1 KL17037 Relay 1 X32 3 S Opt Rel Out 2 K...

Page 55: ...revious 4 permanently assigned analog outputs 0 10V there are now 2 parameterizable outputs 20 mA with electrical insula tion 250V AC can only be used with the relay on the SR X16 In most cases this is used for a fault signal The other 4 relays on the KL17037 are not permitted for a line supply voltage on the PC board due to the insulating clearances For 2 of the 4 relays only the NO contact is fe...

Page 56: ...5 22 Electrical installation REFUspeed RS51 DOK RD500 RS51 IB02 EN P LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 57: ...aces are provided on the control card as standard In addition the optional interface cards for Profibus DP In terbus S CAN bus CANopen and peer to peer coupling are available ESC START STOP MON ENTER PROG Fig 6 1 Operator panel with graphics display option 6 2 Operator control using the operator panel Operation with the operator panel When supplied standard values of the basic parameterization are...

Page 58: ...he NORMAL and TEST modes Password level 2 must be selected and the inverter must be inhibited refer to Section 4 2 2 Operating display Fig 6 2 Function of the operator panel in Operation Normal and test operation local remote The two operating modes are intended for setting up or for service pur poses test mode and for normal operation normal mode The On Off commands and the setpoint input can be ...

Page 59: ...t selected text is selected for text parameters When these keys are simultaneously pressed the active value is set to the factory setting Mon Prog If these keys are simultaneously pressed the system changes from the Mon or Prog area into a temporary actual value display When the ESC key is pressed again the display switches back to the selected menu In or der that the operator can differentiate be...

Page 60: ...ed the parameters are set to standard values The Load factory setting function can also be activated by parameter P0071 SET PARAMETERS Prompted parameterization Unit setting P0071 Load factorySetting No action Basic parametrizat Free parametrizat NAMUR applic basic Sercos applic free Note All of the parameters of the selected password level are reset using the Load factory setting function Copy Fu...

Page 61: ...Monitor copy Status if faults be arise at the transmission Fault acknowledgement After a fault error occurs Fault is displayed in the operating display The cause of the fault and the fault time are displayed below this The Esc key on the operator panel can be used to acknowledge the fault after the cause of the fault has been removed LSA Control S L www lsa control com comercial lsa control com 34...

Page 62: ...e D parameter differenz Std value LOCATE D PARAMETER D 180 1 LOCATE D PARAMETER D 180 1 P 0263 00 Src main set point MONITOR copy status locate D parameter differenz Std value DIFFERENZ P0181 01 Kennlinie fa Std 0 0 Hz Akt 1 5 Hz DIFFERENZ P0181 00 V f characterist Fa std 0 0 Hz akt 1 5 Hz 12 0 00 Hz 14 0 0 A 46 X X A 24 X X A D 0012 D 0014 P 0046 P 0024 Mon Parameterization can be selected from e...

Page 63: ...the following is displayed Is not linked For a more detailed explanation refer to the function charts with legend Operating display From ten display values three can be selected for display in the operating display refer to P0037 0x in the drive setting fact 50 00 Hz fset 50 00 Hz operation 0 Line 1 Frequency actual value Line 2 Frequency setpoint Line 3 Status operating status Active parameter in...

Page 64: ...t Operating status Power up inhibit Not ready to power up Green LED bright Operating status Ready to power up Green and yellow LEDs bright Operating status Ready Yellow LED bright Operating status Operation run Red LED bright Operating status Fault Red and green LEDs bright Operating status After the power supply is switched on during the power on initialization Fig 6 12 LEDs LSA Control S L www l...

Page 65: ...this case the complete functional scope of the drive can be utilized Logic gates comparators a technology controller several multi function blocks and many more are available The free parameterization is described in the Manual Function de scription Firmware Structure of the basic parameterization The basic parameterization comprises three main menus Selected parameters for fast commissioning moto...

Page 66: ...by pressing the key Mon accept value s no change Prog value is initally accepted DEVICE CONTROL P 0870 on off in NORMAL panel static DEVICE CONTROL P 0870 on off in NORMAL panel static DEVICE CONTROL P 0870 on off in NORMAL term strip static Menu selection Setting level The next parameter is displayed using the key The selected program item has a dark background and is transferred using the key QU...

Page 67: ...M P0896 WLM touch sensitiv P0897 WLM load limit QUICK SETUP P0010 Display language P0100 Motor type P0101 Rated speed ASM P0102 Rated frequency ASM P0103 Rated current ASM P0104 Rated voltage ASM P0106 Power factor ASM P0113 Rated speed SM P0107 Pole number SM P0112 Rated current SM P0105 Voltage const SM P0178 f limit motor P0390 Frequenzy normalize P0374 Normalize current P0072 Source parameter ...

Page 68: ... speed from the motor rating plate 2 1 100 95000 RPM 2 0102 XX Rated frequency ASM Rated frequency from the motor rating plate 2 1 10 0 Hz P0099 2 0103 XX Rated current ASM Rated current from the motor rating plate 2 1 1 00 A P0033 2 0104 XX Rated voltage ASM Rated voltage from the motor rating plate 2 1 10 600 V 2 0106 XX cos phi ASM cos phi from the motor rating plate 2 1 0 50 0 98 2 0112 XX Rat...

Page 69: ...id for a setpoint change from 0 to 100 XX The index in which a value can be saved is se lected in parameters P0875 P0876 P0877 P0878 P0879 or P0880 function Setpoint memory bits 20 23 5 000 s 0 000 3200 000 s 1 0281 YY Ramp down time Refer to Fig 5 3 Up and down ramp Ramp down time of the ramp function generator The entered time is valid for a setpoint change normalized for 100 XX The index in whi...

Page 70: ...es Pass wor d 0870 On off for NORMAL Enters On off for NORMAL operation 0 Term steady st steady st corr to a switch function 1 T stat OP T terminals OP operator panel 2 T stat PC PC w RE FUwin via service interface 3 T stat bus SS1 SS serial interface 4 T stat bus SS2 if available 5 T stat bus SS4 if available 6 T dyn OFF always dyn dynamic 7 OP dyn OFF always 8 T dynamic dynamic corr to a pushbut...

Page 71: ...nt which was set the last after the off command is ap proached For Start f min the actual f min P0180 XX is ap proached Furthermore the rate of change of the motorized po tentiometer can be set using the parameter linear Uniform change corresponding to the selected step width expon The rate of change increases the longer that the button remains pressed 0 Start f set linear 1 Start f min linear 2 S...

Page 72: ...nput filtr Supplementary parameter for analog input Analog input filter time to smooth the analog signal 2 ms 0 10000 ms 2 0564 nn Reaction on I 4mA Supplementary parameter for analog input 4 20 mA Response for I 4 mA 0 no reaction 1 warning 2 fault nn 00 for STANDARD mode nn 01 for TEST Warning 0 2 2 0179 YY V f character Fmax YY The index which is displayed is determined by the currently active ...

Page 73: ...ighting 2 4 Changes over the f set f min f max memory and the ramp function generator 21 I TEST STANDARD toggles between the TEST and STANDARD modes simultaneously disables the changeover from the operator panel 22 I setp mem bit0 weighting 2 0 Changes over the f set f min f max memory and the ramp function generator 23 I setp mem bit1 weighting 2 1 Changes over the f set f min f max memory and th...

Page 74: ...t load limit 52 IT no alarm ext IT input which is only active in the TEST mode 53 IT no fault ext 54 IT fault reset 55 IT fmin select 56 IT direct rotat 57 IT no volt disc 58 IT no fast stop 59 IT RFG park 60 IT RFG up stop 61 IT motp faster 62 IT motp slower 63 IT ALM sensitivity up 64 IT ALM sensitivity down 65 IT ALM autom sensitive adjust start stop 66 IT ALM inhibit sparking 67 IT ALM inhibit...

Page 75: ...dth sen sitivity up down Supplementary parameter for I ALM sensitivity up and I ALM sensitivity down 0 02 1 Step cycle time when energized via digital input 0 01 100 00 0756 Time timer Supplementary parameter for O motor rotating 1 1 0 sec 1 Time for the timer 0 0 650 0 sec 0435 00 Fixed value for Dxxxx Supplementary parameter for O motor rotating 1 0 00 1 Current threshold 100 Irated motor 199 99...

Page 76: ...y down 1 As for parameter 0875 0 97 0465 Mode dig output Supplementary parameter for P0877 for all output functions Output direct 1 0 output direct 1 output inverted 0 1 0878 Digital input4 I parset bit4 1 As for parameter 0875 from value 0 bis 69 0 67 0879 Digital input5 Fault acknow ledgement 1 As for parameter 0875 from value 0 to 69 0 67 0880 Digital input8 I parset bit0 1 As for parameter 087...

Page 77: ... smooth the Pact value 0 10000 ms 0560 Ptrue PT1 filter time Supplementary parameter for analog output 50 ms 1 Only to smooth the Pactive value 0 10000 ms 0411 Output block signal Supplementary parameter for analog output Direct 1 Defines how a signal is transferred 0 direct 1 absolute value 2 inverted 3 absolute value inverted 0 3 0413 Output block norm Supplementary parameter for analog output 1...

Page 78: ...ve 0 braking 1 coast down Coast down 0 1 2 0546 DC braking current Supplementary parameter for braking operation from P0043 and P0044 100 corresponds to the contents of parameter P0374 factory setting Continuous output current of the drive 5 00 1 00 100 00 1 0545 DC braking time Supplementary parameter for braking operation from P0043 and P0044 0 0 sec 0 0 100 0 sec 1 0087 Searching mode 0 no The ...

Page 79: ...selected when the se lected PTC switching value P389 is reached 0 alarm alarm motor temperature 1 fault fault motor temperature Fault 0 1 2 0389 PTC switch value X15 Supplementary parameter for PTC in P0385 Enters the resistance switching threshold to initiate the response set using P388 PTC evaluation 4000 W 1000 4500 W 1 0565 Sel overload prot The overload protection function is implemented cor ...

Page 80: ...0 50 60 70 80 90 100 sec 1 15 8 3 4 5 6 7 10 1 05 20min 7 3 s 22 5 s 15 4 s 12 s 9 8 s 8 4 s 5 8 s x times overcurent of P0566 x times overcurrent of P0566 Release time 2 h Fig 7 4 Emulation of the thermal overload release LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 81: ...ntered characteristic data is overwritten Select the monitor by pressing the key You can then display the V Hz characteristics in the Graphic display sub menu 2 0 V 3000 V 2 0541 XX 1 I x R boost I x R compensation factors The I x R compensation is disabled by entering 0 00 The I x R compensation can be used to compensate the voltage drop across the ohmic component of the stator winding which is p...

Page 82: ... SS1 10 Bus SS2 11 Bus SS4 12 Analog input 2 10V 13 Bus SS6 Fixed values 1 13 1 0897 ALM load limit 1 Fixed values 2 Analog input 0 10V 3 Analog input 0 20mA 4 Analog input 4 20mA 5 Opt an inp 0 10V opt optional 6 Opt an inp 0 20mA 7 Opt an inp 4 20mA 8 PC PC with REFUwin via the service interface 9 Bus SS1 10 Bus SS2 11 Bus SS4 12 Analog input 2 10V 13 Bus SS6 Fixed values 1 13 1 1203 XX Fixed va...

Page 83: ...t 1 absolute value 2 inverted 3 absolute value inverted Direct 0 3 2 0204 00 Analog input filter Supplementary parameter for analog input Analog input filter time to smooth the analog signal 2 ms 0 10000 ms 2 0564 nn Reaction on I 4mA Supplementary parameter for analog input 4 20 mA Response for I 4 mA 0 no action 1 warning 2 fault nn 00 for NORMAL nn 01 for TEST Warning 0 2 2 1218 Hysteresis load...

Page 84: ... up time 1 P280 Ramp down time 1 P281 Setpoint Rounding off DOWN 1 P283 Rounding off UP 1 P282 Setpoint RFG output t Acceleration 0 Phase 1 Phase 2 Phase 3 1 2 3 Fig 7 6 Up and down ramp with rounding off LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 85: ...57 1 active 4 standard values for Sercos applications are loaded Parameters with a password level less than or the same as the entered password level are set to the standard value of the free parameterization for Sercos applications P0064 1 Free parametrization P0057 0 not active The parameters with are relevant for applications with Sercos option interface are set No action 0 4 0 0732 Copy from k...

Page 86: ...037 00 Display lines 1 2 3 Selects the operating display for line 1 0 status drive status message 1 actual speed electrical 2 output effective current 3 output current actual apparent current 4 output voltage 5 DC link voltage 6 frequency actual value 7 frequency setpoint 8 P act actual apparent power 9 P active active power which the motor takes f actual 0 9 0 0037 01 Display lines 1 2 3 Selects ...

Page 87: ... baud 6 76800 baud 9600 baud 0 6 2 0502 SI1 parity X12 0 No parity 1 ODD 2 EVEN Even 0 2 2 0503 SI1 stop bits X12 1 or 2 stop bits can be set 1 1 2 2 0504 SI1 slave address The drive converter address can be set between 0 and 31 for the RS485 bus Caution There must be no two identical addresses on the bus each station node must have ist own unique address 0 0 31 2 0505 SI1 Rx watchdog 0 No reactio...

Page 88: ...1273 00 SI6 Tx PZD clock X13 Sets the automatic return send rate for the PZD proto col 1273 00 for PZD 1 4 1273 01 for PZD 5 8 1273 02 for PZD 9 12 Significance of the parameter values 0 Do not send 1 253 Automatic send clock cycle in ms 254 Special function The node sends its process data actual values after the process data setpoints have been received 255 Reserved for additional special functio...

Page 89: ... Firmware data e g 2 0006 Serial number e g 3 0007 Converter number e g 1 0 0008 EEPROM prog cy cles Displays the EEPROM programming cycles 1 1 100000 0040 0n Fault memory n 0 9 the last 10 faults No fault 0 64 0 0898 Scratchpad REFU Can be used to save any number 0 000 0 000 2147483 647 2 0899 Scratchpad customer Can be used to save any number 0 000 0 000 2147483 647 2 Options These are only disp...

Page 90: ...7 26 Basic parameterization REFUspeed RS51 DOK RD500 RS51 IB02 EN P LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 91: ...esponds both electrically and mechanically to the safety requirements 5 Para graph 1 No 1 VBG 4 specified by the accident prevention regulations and the general electrical regulations Check whether a rotating motor could cause human injury or material damage The power and control voltages can be switched in after all of the control setpoint and power supply cables have been connected The operator ...

Page 92: ...ioning Examples for commissioning with pompted parameterization Set the motor data using Quick Setup Note If several operating points with various frequencies and voltages are specified on the rating plate then the operating point with the highest frequency should be entered as the rated operating point However if operating points are present with the same voltage but different frequency then the ...

Page 93: ...in steady state operation the current limiting does not intervene When required the current limit should be increased in parameter P0532 so that the full motor dynamic performance can be utilized and the motor can be pre vented from stalling Other measures to reduce the starting current include extending the Ac celerating ramp P0280 or selecting the Heavy duty starting function P0539 with a parame...

Page 94: ...8 4 Start up REFUspeed RS51 DOK RD500 RS51 IB02 EN P LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 95: ...splayed using the red LED ALARM on the front panel of the drive Fault messages are saved in the fault memory so that they are not lost when the power fails The fault memory is called up in the monitor operator control refer to Section 6 The last 10 faults are saved in the fault memory The last fault is S0 in the memory location the oldest in S9 A new fault is always saved in memory location S0 All...

Page 96: ...peed x x 18 Ground fault x 19 EEPROM data x x 21 Internal WS comm x 22 NTC power section x 24 SI1 timeout x x 25 SI2 function x x 26 SI2 timeout x x 27 Analog input I 4 mA x x 28 Motor overtemperature x x 30 SR Release x 31 Brake resistor overload x x 32 Overcurrent x 34 Safety OFF x x 35 Motor overload x x 39 On for start inhibit x 40 Switched mode power supply x 41 SR WS new x 44 SI4 function x ...

Page 97: ...temperature of the power section or the rectifier is too high An alarm is displayed if the heatsink temperature is greater than 65 C The drive converter is shutdown if the temperature exceeds 70 C The temperature difference between the alarm and the fault trip can be changed in parameter P0086 The actual heatsink temperatures can be displayed using the monitor power section D1870 and rectifier D20...

Page 98: ...utside the drive converter Defective motor invalid load defective motor cable Setpoint step which is too fast Disconnect the motor cable enable the inverter If the fault no longer occurs then it is highly likely that the cause is outside of the drive converter Measure using the REFUwin Oscilloscope function Parameter D1981 f act from normalization Cause in the parameterization The incorrect motor ...

Page 99: ...ector replace the connector cable or NTC 24 SS1 timeout The control computer does not send data within the parameterized response time P0506 Alarm fault Check the plug connection SS1 RS485 extend the response time P0506 select another response type P0505 SS2 function Only for option interface cards at option slot 1 The drive converter detects a physical fault on the interface cable from the higher...

Page 100: ... overload For the parameterized brake resistor the drive converter computes a temperature image If the brake resistor is controlled the drive converter calculates the assigned temperature If a threshold is exceeded the drive converter signals a brake resistor overload condition Cause external to the drive converter Only for the option W brake resistor The brake resistor which is being used has an ...

Page 101: ...e inside the drive converter Defective power section transistor Please contact your customer service 34 Safety Off NAMUR The Safety Off fault message has been introduced so that the drive converter fulfills the Namur Standard Namur is a Standards Committee for instrumentation and control in the chemical industry It is only activated when P0057 is set to 1 The fault or alarm is selected using P0571...

Page 102: ... fault is signaled The alarm or fault or both messages can be masked in parameter P0745 this means that the system can continue to operate Only for the Profibus option Either No action or Fault when receiving Clear Data can be selected in parameter P0524 Caution In this case P0745 should be set to the All active function This means that the control computer sends Clear Data if there is an invalid ...

Page 103: ...feeder cables 5 4 De rating 4 1 Description of the control terminals 5 14 Digital inputs 5 15 Digital outputs 5 15 Dimension drawing side view 4 4 Dimension drawings front view 4 3 E Electromagnetic compatibility 3 1 EMC correct installation of drives 5 1 Error messages when parameterizing 6 3 F Fault acknowledgement 9 1 Fault display 6 7 Fault messages Main contactor 9 3 Pre charging 9 4 Fault me...

Page 104: ...e parameterization 7 1 Function of the operator panel in 6 2 G Guided parameterization 7 6 I Installation altitudes 4 1 K Key combinations 6 3 Key functions of the operator panel in the monitor mode 6 2 Key functions of the operator panel when parameterizing 6 3 L LED display 6 8 Line supply connection 5 11 Line supply feeder cables 5 4 Load standard parameters 6 4 Load standard values 6 4 M Menu ...

Page 105: ...zation using the operator panel 6 3 Password 7 4 Power terminals 5 10 Power terminals RS51 5 5 Power terminals sizes J and K 5 10 Power terminals sizes L and M 5 11 Protective conductor cross section 5 4 Q Quick Setup 7 4 R Rating plate 3 2 Reference 10 V 5 15 REFUdrive 500 drive series 3 1 Relay output 5 15 RS232 5 17 RS485 5 18 S Safety Instructions for Electric Drives 2 1 Service interface 5 17...

Page 106: ...ps 7 6 Use Refer to Correct use and refer to Non correct use USS protocol 5 18 V V Hz characteristic 7 18 W Warning display 6 7 X X11 5 17 X12 5 18 X13 5 19 X14 5 15 X15 5 15 X16 5 15 X17 5 16 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 107: ...e actual addresses of our sales and service facilities figuring on the following pages sales agencies offices providing service Please contact our sales service office in your area first Data in the present documentation may have become obsolete since printing 11 3 Vor der Kontaktaufnahme Before contacting us Wir können Ihnen schnell und effizient helfen wenn Sie folgende Informationen bereithalte...

Page 108: ...ebsgebiet West Germany West Bosch Rexroth AG Regionalzentrum West Borsigstrasse 15 40880 Ratingen Tel 49 0 2102 409 0 Fax 49 0 2102 409 406 Gebiet Südwest Germany South West Bosch Rexroth AG Service Regionalzentrum Süd West Siemensstr 1 70736 Fellbach Tel 49 0 711 51046 0 Fax 49 0 711 51046 248 Gebiet Südwest Germany South West Bosch Rexroth AG Regionalzentrum Südwest Ringstrasse 70 Postfach 1144 ...

Page 109: ...no Tel 39 011 224 88 11 Fax 39 011 224 88 30 Italy Italien Bosch Rexroth S p A Via del Progresso 16 Zona Ind 35020 Padova Tel 39 049 8 70 13 70 Fax 39 049 8 70 13 77 Italy Italien Bosch Rexroth S p A Via Mascia 1 80053 Castellamare di Stabia NA Tel 39 081 8 71 57 00 Fax 39 081 8 71 68 85 Italy Italien Bosch Rexroth S p A Viale Oriani 38 A 40137 Bologna Tel 39 051 34 14 14 Fax 39 051 34 14 22 Nethe...

Page 110: ... 62 63 Fax 48 061 847 64 02 Romania Rumänien East Electric S R L B dul Basarabie nr 250 sector 3 73429 Bucuresti Tel Fax 40 0 21 255 35 07 40 0 21 255 77 13 Fax 40 0 21 725 61 21 est mb roknet ro Romania Rumänien Bosch Rexroth Sp zo o Str Drobety nr 4 10 app 14 70258 Bucuresti Sector 2 Tel 40 0 1 210 48 25 40 0 1 210 29 50 Fax 40 0 1 210 29 52 Russia Russland Bosch Rexroth OOO Wjatskaja ul 27 15 1...

Page 111: ... 7 61 46 22 Fax 91 22 7 68 15 31 India Indien Bosch Rexroth India Ltd Rexroth Indramat Division Plot 96 Phase III Peenya Industrial Area Bangalore 560058 Tel 91 80 41 70 211 Fax 91 80 83 94 345 mohanvelu t boschrexroth co in India Indien Bosch Rexroth India Ltd 1st Floor S 10 Green Park ext Market New Delhi 110016 Tel 91 1 16 56 68 88 Fax 91 1 16 56 68 87 Indonesia Indonesien PT Rexroth Wijayakusu...

Page 112: ...roth ca Canada West Kanada West Bosch Rexroth Canada Corporation 5345 Goring St Burnaby British Columbia Canada V7J 1R1 Tel 1 604 205 5777 Fax 1 604 205 6944 david gunby boschrexroth ca Mexico Bosch Rexroth Mexico S A de C V Calle Neptuno 72 Unidad Ind Vallejo 07700 Mexico D F Tel 52 5 754 17 11 52 5 754 36 84 52 5 754 12 60 Fax 52 5 754 50 73 52 5 752 59 43 mariofelipe hernandez boschrexroth com ...

Page 113: ...LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

Page 114: ...Printed in Germany Barcode 200436 LSA Control S L www lsa control com comercial lsa control com 34 960 62 43 01 ...

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