Bosch Rexroth IndraControl L45 Project Planning Manual Download Page 4

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Page

Display and Operating Components............................................................................ 29

General Information.............................................................................................................................. 29

6.2

Display and Operating Keys................................................................................................................. 29

6.3

Reset Button and LED.......................................................................................................................... 29

Connections and Interfaces......................................................................................... 31

7.1

Connections on the Front Panel - Overview......................................................................................... 31

7.2

Voltage Supply...................................................................................................................................... 32

7.2.1

Supply Voltages to be Connected Externally.................................................................................... 32

General Information........................................................................................................................ 32
24 V Supply Voltage U

................................................................................................................ 34

24 V Supply Voltage of the Main Circuit U

................................................................................... 35

+24 V Voltage of Segment Circuit U

............................................................................................. 35

+24 V Uninterruptible Power Supply UPS (Currently not Supported)............................................ 36

7.2.2

Internally Generated Voltages........................................................................................................... 37

+7.5 V Inline Supply U

................................................................................................................... 37

+24 V Analog Supply (U

ANA

)........................................................................................................... 37

7.3

Digital Inputs and Outputs.................................................................................................................... 38

7.3.1

Address Assignment of Inputs and Outputs...................................................................................... 38

7.3.2

Digital Onboard Inputs....................................................................................................................... 38

7.3.3

Digital Outputs................................................................................................................................... 40

7.4

Interfaces.............................................................................................................................................. 43

7.4.1

Ethernet Interface.............................................................................................................................. 43

7.4.2

Ethernet Interface (optional).............................................................................................................. 44

7.4.3

PROFIBUS DP (optional).................................................................................................................. 44

7.4.4

SERCOS III (optional)....................................................................................................................... 45

7.4.5

Ready Contact................................................................................................................................... 46

7.4.6

Interface for Compact Flash Card..................................................................................................... 47

7.5

Inline Bus.............................................................................................................................................. 47

7.6

Function Module Connector.................................................................................................................. 48

Installation and Maintenance....................................................................................... 49

8.1

Mechanical Installation of IndraControl L45/L65/L85............................................................................ 49

8.1.1

General Information........................................................................................................................... 49

8.1.2

Mounting IndraControl L45/L65/L85.................................................................................................. 49

8.1.3

Dismounting the IndraControl L45/L65/L85....................................................................................... 50

8.2

Mechanical Installation of Rexroth Inline Terminals............................................................................. 51

8.2.1

General Information........................................................................................................................... 51

8.2.2

Mounting the Inline Terminals........................................................................................................... 51

8.2.3

Demounting the Inline Terminals....................................................................................................... 52

8.2.4

Fuse Replacement............................................................................................................................ 53

8.3

Electric Installation................................................................................................................................ 54

8.3.1

General Information........................................................................................................................... 54

8.3.2

External Power Supply Unit .............................................................................................................. 55

8.3.3

24 V Voltage Supply.......................................................................................................................... 55

Bosch Rexroth AG

DOK-CONTRL-ICL45L65L85-PR01-EN-P

Rexroth IndraControl L45/L65/L85 Control

II/81

Table of Contents

Summary of Contents for Rexroth IndraControl L45

Page 1: ...Electric Drives and Controls Pneumatics Service Linear Motion and Assembly Technologies Hydraulics ...

Page 2: ...stration of a utility model or design DIN 34 1 Validity The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract All rights are reserved with respect to the content of this documentation and the availa bility of the product Published by Bosch Rexroth AG Bgm Dr Nebel Str 2 97816 Lohr am Main Germany Phone 49 0 93 5...

Page 3: ...e as Protection Against Electric Shock 13 3 3 3 Protection Against Dangerous Movements 13 3 3 4 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting 15 3 3 5 Protection Against Contact With Hot Parts 15 3 3 6 Protection During Handling and Mounting 15 3 3 7 Battery Safety 16 3 3 8 Protection Against Pressurized Systems 16 3 4 Explanation of Signal Words and the Safe...

Page 4: ...uts 40 7 4 Interfaces 43 7 4 1 Ethernet Interface 43 7 4 2 Ethernet Interface optional 44 7 4 3 PROFIBUS DP optional 44 7 4 4 SERCOS III optional 45 7 4 5 Ready Contact 46 7 4 6 Interface for Compact Flash Card 47 7 5 Inline Bus 47 7 6 Function Module Connector 48 8 Installation and Maintenance 49 8 1 Mechanical Installation of IndraControl L45 L65 L85 49 8 1 1 General Information 49 8 1 2 Mountin...

Page 5: ...ielded Cables Using the Shield Connector 63 8 3 8 Use of IndraControl L45 L65 L85 above 2700 m above MSL 65 8 4 Maintenance 66 9 Ordering Information 67 9 1 Type Designation Code 67 9 1 1 General Information 67 9 1 2 IndraControl L45 67 9 1 3 IndraControl L65 68 9 1 4 IndraControl L85 69 9 2 Accessories 69 9 2 1 Required Accessories Connector Set 69 General Information 69 9 2 2 Further Accessories...

Page 6: ...Bosch Rexroth AG DOK CONTRL ICL45L65L85 PR01 EN P Rexroth IndraControl L45 L65 L85 Control IV 81 ...

Page 7: ...tended by the Rexroth Inline I O system just by simply mounting the components side by side Application programs including run time are completely stored to an easily accessible Compact Flash medium Observe the support of the selected runtime system and version when selecting the performance class and functionality 1 2 View On the front operating elements and interfaces are arranged In the left pa...

Page 8: ...ica tion NET objectlang en EN ccat_id 326147 remindCcat on Automation Terminals of the Rexroth Inline Product Range Application Manual R911317021 http www boschrexroth com various util ities mediadirectory index jsp publica tion NET objectlang_en EN edi tion_enum R911317021 Rexroth IndraControl L Function Modules Project Planning Manual R911326408 http www boschrexroth com various util ities media...

Page 9: ...esign are allowed Software products must not be decompiled and their source codes must not be modified Damaged or faulty products must not be implemented or put into opera tion It must be ensured that the products are installed as specified in the doc umentation 2 1 2 Areas of Use and Application The Bosch Rexroth IndraControl L45 L65 L85 is suitable for logic and motion applications The IndraCont...

Page 10: ...e Any use of IndraControl L45 L65 L85 in applications other than those specified above or under operating conditions other than those described in the docu mentation and the technical specifications is considered to be non intended use IndraControl L45 L65 L85 must not be used if it is exposed to operating conditions that do not fulfill the ambient condi tions specified For instance operation unde...

Page 11: ...facture of a product which is placed on the market in the in dividual s or legal entity s name The manufacturer can use finished products finished parts or finished elements or contract out work to subcontractors However the manufacturer must always have overall control and possess the required authority to take responsibility for the product Component A component is a combination of elements with...

Page 12: ...ollowing instructions before initial commissioning of the components of the electric drive and control system in order to eliminate the risk of injury and or property damage You must follow these safety instructions Bosch Rexroth is not liable for damages resulting from failure to observe the safety instructions Read the operating maintenance and safety instructions in your language before commiss...

Page 13: ...tallation manufacturer is responsible for compliance with the limit values as prescribed in the national regulations The technical data connection and installation conditions of the compo nents are specified in the respective application documentations and must be followed at all times National regulations which the user must take into account European countries In accordance with European EN stan...

Page 14: ...y allowed if the equipment grounding conductor has been permanently connected to the points of the components provided for this purpose Before accessing electrical parts with voltage potentials higher than 50 V you must disconnect electric components from the mains or from the pow er supply unit Secure the electric component from reconnection With electric components observe the following aspects ...

Page 15: ...tric shock High electrical voltage by incorrect connection If extra low voltage circuits of devices containing voltages and circuits of more than 50 volts e g the mains connection are connected to Bosch Rexroth products the connected extra low voltage circuits must comply with the re quirements for PELV Protective Extra Low Voltage 3 3 3 Protection Against Dangerous Movements Dangerous movements c...

Page 16: ...means of OFF switches OFF buttons or use a safe starting lockout Make sure that the drives are brought to safe standstill before accessing or entering the danger zone Additionally secure vertical axes against falling or dropping after switching off the motor power by for example mechanically securing the vertical axes adding an external braking arrester clamping mechanism or ensuring sufficient co...

Page 17: ...sinks supply units and drive controllers motors windings and laminated cores According to the operating conditions temperatures of the surfaces can be higher than 60 C 140 F during or after operation Before touching motors after having switched them off let them cool down for a sufficient period of time Cooling down can require up to 140 mi nutes The time required for cooling down is approximately...

Page 18: ...us goods during land air and sea transport risk of explosion in the sense of the legal regulations Dispose of used batteries separately from other waste Observe the national regulations of your country 3 3 8 Protection Against Pressurized Systems According to the information given in the Project Planning Manuals motors and components cooled with liquids and compressed air can be partially supplied...

Page 19: ... to the safety instruction and identifies the hazard severity The safety alert symbol a triangle with an exclamation point which precedes the signal words DANGER WARNING and CAUTION is used to alert the reader to personal injury hazards DANGER In case of non compliance with this safety instruction death or serious injury will occur WARNING In case of non compliance with this safety instruction dea...

Page 20: ...Bosch Rexroth AG DOK CONTRL ICL45L65L85 PR01 EN P Rexroth IndraControl L45 L65 L85 Control 18 81 ...

Page 21: ...ave interface Optional 1 x PROFIBUS DP master slave interface 2 x Ethernet connection RJ 45 10Base T 100 Base TX for TCP IP or RT Ethernet PROFINET RT or EtherNet IP Ready Contact 1 x single pin ready contact Inputs and outputs 8 electrically isolated digital inputs 8 electrically isolated digital outputs Weight 1 8 kg Degree of protection IP 20 4 2 Voltage Supply The IndraControl L45 L65 L85 is s...

Page 22: ...ted In this way malfunctions that are caused by feed backwards via I O signals can be avoided Current consumption for ULS at nominal voltage and maximum extension IndraControl L 45 IndraControl L 65 IndraControl L 85 2 6 A max 3 0 A max 3 0 A max Current consumption for UM and US Max of 8 A in total Fig 4 2 Current consumption 4 3 Ambient Conditions In operation Storage Transport Maximum sur round...

Page 23: ...VDE 0470 1 Danger of destruction by overheating NOTICE Ensure a surrounding air temperature of less than 45 Operation is allowed up to 55 and if the air recirculates If applicable a fan must be used see chapter Fan on page 72 If the internal temperature reaches approx 80 the control switches off au tomatically If the internal temperature is 70 or higher the display indicates the warning Temp The u...

Page 24: ... CSA compliant operation the following condi tions have to be fulfilled Use only insulated copper wire suitable for at least 60 75 C 4 5 Compatibility Test All Rexroth controls and drives are developed and tested according to the latest state of the art of technology As it is impossible to follow the continuing development of all materials e g lubricants in machine tools which may interact with ou...

Page 25: ...contact the Bosch Rexroth Service Manufacturer s data for the service life of the fan 95 000 hours at 24 C The fan operating hours counter can be read via the control If the fan fails the control is protected against overheating The control switches off if the internal temperature reaches 80 C DOK CONTRL ICL45L65L85 PR01 EN P Rexroth IndraControl L45 L65 L85 Control Bosch Rexroth AG 23 81 Technica...

Page 26: ...Bosch Rexroth AG DOK CONTRL ICL45L65L85 PR01 EN P Rexroth IndraControl L45 L65 L85 Control 24 81 ...

Page 27: ...th of the IndraControl L45 L65 L85 housing is 175 9 mm the width is 120 mm and the height is 107 4 mm The dimensions are given in the following illustrations 97 93 70 Fig 5 1 Bottom view 176 176 120 127 120 Fig 5 2 Front view DOK CONTRL ICL45L65L85 PR01 EN P Rexroth IndraControl L45 L65 L85 Control Bosch Rexroth AG 25 81 Dimensions ...

Page 28: ...ease refer to chapter 9 Ordering Information on page 67 A fan is prein stalled in the IndraControl L85 variant The length of the fan is 56 3 mm the height is 52 7 mm and the depth is 34 5 mm The dimensions are given in the following illustrations 98 Fig 5 4 Bottom view Bosch Rexroth AG DOK CONTRL ICL45L65L85 PR01 EN P Rexroth IndraControl L45 L65 L85 Control 26 81 Dimensions ...

Page 29: ...locations that are exposed to direct sunlight because this causes additional heat Keep as much distance as possible to noise sources Lay all connecting cables in loops and use strain reliefs for all cables Keep as much distance as possible to noise sources DOK CONTRL ICL45L65L85 PR01 EN P Rexroth IndraControl L45 L65 L85 Control Bosch Rexroth AG 27 81 Dimensions ...

Page 30: ...odules the supply air has to be measured under each row and its limit value must be observed For in formation on surrounding air temperature please refer to chapter 4 3 Ambient Conditions on page 20 Additionally provide sufficient clearance for mounting dismounting con nector and cable length Bosch Rexroth AG DOK CONTRL ICL45L65L85 PR01 EN P Rexroth IndraControl L45 L65 L85 Control 28 81 Dimension...

Page 31: ...ow One menu entry up Increase parameter value Enter One level down Confirm input Fig 6 2 Functions of the operating keys 6 3 Reset Button and LED The reset button and a red LED are arranged in the section below the display Fig 6 3 Reset button and stop LED Reset button Press the reset button 2 s to reset the complete assembly and force a restart of the unit without the need to turn off the supply ...

Page 32: ...Bosch Rexroth AG DOK CONTRL ICL45L65L85 PR01 EN P Rexroth IndraControl L45 L65 L85 Control 30 81 ...

Page 33: ...evice RJ45 female connector 8 pin RJ45 connector twisted pair 4 8 wire X7E3 Ethernet TCP IP RT Ethernet RJ45 female connector 8 pin RJ45 connector twisted pair 4 8 wire X7E4 Ethernet TCP IP RT Ethernet RJ45 female connector 8 pin RJ45 connector twisted pair 4 8 wire X7P RS485 PROFIBUS DP D Sub female connector 9 pin D Sub bus connector IP 20 9 pin X2R Ready Contact Connector strip 3 pin 3 5 mm 3 p...

Page 34: ...The IndraControl L45 L65 L85 as well as connected function modules and In line terminals are supplied with power via the black connector on the right side of the IndraControl L45 L65 L85 The both connector variants have the same electrical functionality The segment voltage US the supply voltage ULS and the main voltage UM are connected via the connector For notes on the ground screw please refer t...

Page 35: ...owed see chapter 9 2 1 Required Accessories Connector Set on page 69 The R IB IL SCN PWR IN CP connector which is available for other power terminals is not allowed for the IndraControl L45 L65 L85 Connector contact Signal 1 1 DC 24 V segment voltage US 1 2 DC 24 V supply voltage ULS 1 3 LGND ground supply voltage 1 4 and 2 4 FE functional earth ground 2 1 DC 24 V uninterruptible power supply UPS ...

Page 36: ... Fig 7 5 Diagnostic LED of the segment terminal LED UL Meaning Off Supply voltage ULS is missing Green 24 V supply voltage ULS is present Fig 7 6 Diagnostic LED of the supply voltage LEDs FS and FN Meaning Currently without function Fig 7 7 LEDs FS and FN The 7 5 V Inline voltage and the 24 V analog voltage UANA are derived from the external 24 V voltage ULS 24 V Supply Voltage ULS The 24 V supply...

Page 37: ...h fuse Fig 7 8 Main circuit Generation of UM In the simplest case the main voltage UM can be supplied at the IndraCon trol L45 L65 L85 UM can also be supplied via a power terminal A power terminal is to be used in the following cases 1 An electrical isolation is to be set up 2 The maximum current carrying capacity of a voltage jumper M US or GND total current of US and UM is reached 24 V Voltage o...

Page 38: ...ontrol PWR IN 24 PWR IN 24 SEG F GNDL PWR IN Voltage terminal at IndraControl L45 L65 L85 R IL 24 PWR IN Power terminal R IL 24 SEG F Segment terminal with fuse Fig 7 9 Segment circuit The voltages UM and US are electrically isolated from UL Requirement Power supply units that are electrically isolated from the power supply unit for UL are used for voltages UM and US When designing the station ple...

Page 39: ...voltage is supplied from the Inline supply to all terminals of the station Voltage The voltage in this circuit is 7 5 V Generation of the Inline supply The Inline supply is generated from the supply voltage ULS of the IndraCon trol L45 L65 L85 Current carrying capacity The maximum current carrying capacity of the Inline supply is 2 A 24 V Analog Supply UANA The 24 V analog supply is also generated...

Page 40: ...LED 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 Byte bit view Bytes IX0 0 0 7 default QX0 0 0 7 default Bit 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 Terminal connector set S01 Terminal point signal 1 1 2 1 1 4 2 4 1 1 2 1 1 4 2 4 1 1 2 1 1 4 2 4 1 1 2 1 1 4 2 4 Terminal point 24 V 1 2 2 2 1 3 2 3 1 2 2 2 1 3 2 3 Terminal point last ground 1 2 2 2 1 3 2 3 1 2 2 2 1 3 2 3 Terminal connector set S04 Terminal point signal...

Page 41: ...protection Yes Input voltage Nominal value for 0 Nominal value for 1 3 V 5 V 11 V 30 V Input current Nominal value for 0 Nominal value for 1 2 5 mA 2 8 mA 6 mA Delay time for 0 after 1 for 1 after 0 Typ 50 μs Typ 50 μs Current consumption by 24 V supply Typ 60 mA Cable length unshielded 100 m Interrupt inputs 8 DOK CONTRL ICL45L65L85 PR01 EN P Rexroth IndraControl L45 L65 L85 Control Bosch Rexroth...

Page 42: ...Yellow The assigned input is set Fig 7 14 Status LEDs of digital inputs An additional two color LED identified by D emits green light in case the 24 V voltage is present and red light in case of a short circuit or overload LED D Meaning Off 24 V voltage is missing Green 24 V voltage is present Red Short circuit or overload Fig 7 15 LED D 7 3 3 Digital Outputs Two terminal strips with a total of 8 ...

Page 43: ...ethod 2 wire connection Output type Semiconductor outputs non saving Protected with automatic restart Current carrying Electrical isolation to US No Electrical isolation to UL Yes Output voltage nominal value 24 V DOK CONTRL ICL45L65L85 PR01 EN P Rexroth IndraControl L45 L65 L85 Control Bosch Rexroth AG 41 81 Connections and Interfaces ...

Page 44: ...D for all 8 outputs Voltage reduced on circuit interruption in the nominal operating mode Electronically limited to Vext 50 V Typ 26 V Reverse voltage protection Ensured without connected load Supply voltage according to EN 61131 2 DC 24 V Open circuit power consumption from US Typ 50 mA Cable length unshielded 100 m Fig 7 17 Data of digital outputs The output terminals are provided with LEDs that...

Page 45: ...nsur ed Otherwise there will be no reliable protection from GND breakage 7 4 Interfaces 7 4 1 Ethernet Interface X7E5 Ethernet network connection Connector X7E5 can be used to connect the IndraControl L45 L65 L85 to an Ethernet network The connection requirements defined for 100BaseTX in IEEE 802 3 are appli cable RJ45 female connector 8 pin Type Ethernet 100Base TX Cable length 100 m max Cable ty...

Page 46: ...rnet to the network Fig 7 21 Ethernet interface Bosch Rexroth recommends the use of a STP cable of category 5 According to the configuration in the application software these connections can be used for another TCP IP network or for an RT Ethernet network The two plugs correspond to a twofold switch in a TCP IP network LED Status L link On Link to network is available Off No connection to network ...

Page 47: ...extensions of a bus segment for the particular transmission rates Transmission rate in kbits s 9 6 19 2 45 45 93 75 187 5 500 1500 3000 6000 12000 Max segment length in m 1200 1200 1200 1200 1000 400 200 100 100 100 Fig 7 24 Maximum segment length with regard to the transmission rate Two LEDS are located above the PROFIBUS interface that display the interface state LED designation Color State Desc...

Page 48: ...work S send On Data packets are sent Off No data is sent 7 4 5 Ready Contact X2R ready contact 1 3 2 1 2 Fig 7 27 Ready Contact Pins 1 and 2 of the 3 pin connector strip X2R are the connection points for the ready contact For terminal connectors use copper conductors only The ready contact has a single channel setup Characteristics of the relay photo MOS relay Switching capacity 1 A DC 60 V Bosch ...

Page 49: ...pact Flash card The IndraControl L45 L65 L85 is equipped with a slot for a Compact Flash card This slot can be used to insert the memory card containing the firmware card to be ordered separately Additionally data and programs are stored on this card Operation without Compact Flash card is not possible Uncontrolled movements caused by operation without Compact Flash card DANGER Do not remove the C...

Page 50: ...nector is a Bosch Rexroth PC104Plus connector where the PC104 signals as well as additional system specific signals are applied In other words only the function modules especially developed for the IndraControl L45 L65 L85 can be connected to this connector Bosch Rexroth AG DOK CONTRL ICL45L65L85 PR01 EN P Rexroth IndraControl L45 L65 L85 Control 48 81 Connections and Interfaces ...

Page 51: ...ter the entire station has been set up 8 1 2 Mounting IndraControl L45 L65 L85 Mounting the IndraControl L45 L65 L85 on the Top Hat Rail Mount the IndraControl L45 L65 L85 by hanging it onto the top hat rail from above and then exerting slight pressure to engage the control in the lower sec tion of the housing Observe the minimum clearances for cooling the control see chapter 5 4 Installation Note...

Page 52: ...L45 L65 L85 Proceed as follows Remove the labeling field if present If any of the terminal is provided with more connectors than one all these connectors are to be removed from the terminal Pry out the connector of the terminal to be removed by pressing on the rear connector shaft latch Remove the connector s Remove the power connector from the IndraControl L45 L65 L85 This ensures that the feathe...

Page 53: ...ls Proceed as follows to latch on a terminal see fig 8 2 Latching a terminal on page 52 First latch on the terminal that is required to set up the station perpen dicularly to the top hat rail see figure A Ensure that all feather keys and keyways of neighboring terminals are interlocked see figure B The keyway feather key connection connects neighboring terminals to each other and ensures that the ...

Page 54: ...emove the connector figure B Remove the adjacent connectors of the neighboring terminals figure C This ensures that the feathers of the voltage jumpers and the keyway feather key connection are prevented from damage Moreover the termi nal can be accessed more easily Press on the release mechanism D1 in figure D and remove the terminal perpendicularly to the top hat rail D2 in figure D If you have ...

Page 55: ...ection of your station 1 Always use the screwdriver with care to prevent yourself and any other person from being injured 2 Pry out the fuse at the metal contact Do not pry the fuse out at the glass body to prevent the latter from being broken 3 Pry out the fuse carefully on one side and then remove it by hand Take care not to drop the fuse into your station Proceed as follows to replace the fuse ...

Page 56: ...e following rules for setting up a system in which the electrical equipment like control systems are used must be adhered to DIN VDE 0100 DIN EN 60 204 1 DIN EN 50 178 Bosch Rexroth AG DOK CONTRL ICL45L65L85 PR01 EN P Rexroth IndraControl L45 L65 L85 Control 54 81 Installation and Maintenance ...

Page 57: ...round connection of the reference conductor or as protective extra low voltage PELV with ground connection of the reference conductor A three phase power supply unit with simple full bridge rectification is sufficient The ripple voltage content must not exceed 5 All 24 V voltage supply lines have to be laid such that they are isolated from lines carrying higher voltages or be insulated to a partic...

Page 58: ...0V load PELV 1 Fig 8 5 Setup without electrical isolation Setup with Electrical Isolation According to DIN EN 60 204 1 electrical isolation should be provided between the logic of the central processing unit and the I O interfaces of the peripheral assemblies Accordingly the voltage ULS 24 V logic voltage is electrically iso lated from the voltages US 24 V segment voltage and UM 24 V main voltage ...

Page 59: ... the reference conductor N 0 V is connected to the protective conductor system this connection must be arranged at a central point e g at the load power supply unit or at the isolating transformer Hence the supply current circuit is a PELV circuit L1 L2 L3 N PE UM US ULS GND GND US UM FE 24 V 24 V 0 V 0 V Disconnectable connections 1 2 E g serial terminal UK6 FSI 6 with automatic cut out TCP10 A b...

Page 60: ... than 3 m and are placed such that they are protected from ground faults and short circuits it is not necessary to provide fuses Further criteria for the selection of protective devices are Nominal voltage Temperature Internal resistances of the fuses Inrush currents Cable lengths External impedance of the power supply system Possible fault location Vibration For additional information please refe...

Page 61: ... disturbances It is not provided as a protection against electric shock for persons Voltage Jumper Starting at the IndraControl L45 L65 L85 the FE functional earth ground volt age jumper is routed through all connected Rexroth Inline terminals This ensures that these terminals are grounded once the ground connection of the IndraControl L45 L65 L85 the supply terminals and the top hat rail has been...

Page 62: ...s and actuators using shielded and twisted cable pairs Connect the shield system via the shield connector Connection of the shield to the shield connector is described on page Depending on the analog input and output terminals there are several ways of grounding the shield The length of the cables must also be taken into consid eration Terminal type Connection at the termi nal Cable length Connect...

Page 63: ...alog Output Terminal R IB IL AO Connect the shield system via the shield connector see Con necting Lines to Tension Spring Connection Points page 62 Connect the shield system to the FE potential over an area as large as possible Development of ground loops The shielding system may be connected directly to the ground po tential at one point only If lines are more than 10 meters in length they shoul...

Page 64: ... terminals Use unshielded lines for the digital inputs and outputs and the voltage supply Use shielded lines to connect the analog inputs and outputs Lines with a connection cross section ranging from 0 2 mm2 to 1 5 mm2 AWG 24 16 can be connected These lines permit the supply of signals of up to 250 V AC DC and 5 A Connecting Unshielded Lines Fig 8 12 Connecting lines to tension spring connectors ...

Page 65: ... the opening This fixes the core We recommend you to label the cores and the terminal points after the installation For further information on the connection method please refer to the 2 Rexroth Inline PROFIBUS DP Application Manual see chapter 1 3 Further Documentation on page 6 manual Connecting Shielded Cables Using the Shield Connector Fig 8 13 Connecting the shield to the shield connector The...

Page 66: ...eet for information on the connector pin assignment Open the shield connector Check the orientation of the shield clip in the shield connector see 8 14 Place the line including surrounding braid in the shield connector Close the shield connector Tighten the screws on the shield connector using a screwdriver Fig 8 14 Orientation of the shield clip Shield Clip The shield clip a in figure 8 14 in the...

Page 67: ...E PE PE PE PE 1 6 mm green yellow 16 mm green yellow min 16 mm green yellow PE neutral point 230V 400V 4 mm green yellow 16 mm green yellow 4 mm green yellow Fuses better motor protective switches Overvoltage Transformer Terminals in e g drives W1 N V1 U1 L1 L2 L3 N leads L1 1 L2 1 L3 1 N PE PE N U2 PE N1 U2 4 mm green yellow 230 V supply Length max 4 m Power supply unit VAP01 1H W23 024 010 NN 24...

Page 68: ...raControl L45 L65 L85 devices are provided with a lithium battery to buffer the optional SRAM memory If this battery is discharged or weak data get lost in the SRAM The system firmware checks the battery state and reports on time when the battery is to be replaced To exchange this battery please contact the Bosch Rexroth Service To exchange the battery open the battery case when the control is swi...

Page 69: ... The IndraControl L45 L65 L85 is available in various versions according to the following type codes 9 1 2 IndraControl L45 Fig 9 1 Type designation code L45 DOK CONTRL ICL45L65L85 PR01 EN P Rexroth IndraControl L45 L65 L85 Control Bosch Rexroth AG 67 81 Ordering Information ...

Page 70: ...9 1 3 IndraControl L65 Fig 9 2 Type designation code L65 Bosch Rexroth AG DOK CONTRL ICL45L65L85 PR01 EN P Rexroth IndraControl L45 L65 L85 Control 68 81 Ordering Information ...

Page 71: ...nector Set General Information To connect the IndraControl L45 L65 L85 an additional connector set is re quired which includes two input and two output connectors and one power connector DOK CONTRL ICL45L65L85 PR01 EN P Rexroth IndraControl L45 L65 L85 Control Bosch Rexroth AG 69 81 Ordering Information ...

Page 72: ...ules The function module support depends on the firmware used Please refer to the relevant documentation EMI shielding The EMI shielding is to be mounted if the programmable limit switch function module CFL01 1 N1 R911170012 is used in noisy environment This recom mendation applies to programmable limit switch modules that are plugged in the 3rd or 4th slot at the left side of the function module ...

Page 73: ...ble Fast Connect standard REB0002 R911170136 Profibus cable Fast Connect cable carri er tensile force 100 N REB0003 R911170135 Profibus cable cable carrier tensile force 20 N RBS0010 K02 R911170137 Profibus connector 12 MBaud RBS0011 K02 R911170138 Profibus connector 12 MBauds with PG female connector RBS0012 K02 R911170139 Profibus connector 12 MBaud 180 offset RBS0013 F03 R911170140 Profibus con...

Page 74: ... cable 5 0 m RKB0013 00 19 R911329741 Bus cable 19 0 m RKB0013 00 25 R911317797 Bus cable 25 0 m RKB0013 00 35 R911317800 Bus cable 35 0 m RKB0013 00 55 R911317801 Bus cable 55 00 m RBS0016 R911315797 RJ45 Ethernet connector for self assem bly straight IP 20 Fig 9 8 Interface cables Profibus DP Cap for CF slot Order code Parts number Description CAL02 1 S1 R911171617 Cap for CF slot Fig 9 9 Tools ...

Page 75: ...e Parts number Description CAP01 1 B2 R911170806 Button cell for Onboard SRAM CR2450 Fig 9 12 Battery DOK CONTRL ICL45L65L85 PR01 EN P Rexroth IndraControl L45 L65 L85 Control Bosch Rexroth AG 73 81 Ordering Information ...

Page 76: ...Bosch Rexroth AG DOK CONTRL ICL45L65L85 PR01 EN P Rexroth IndraControl L45 L65 L85 Control 74 81 ...

Page 77: ...cts free domicile to the following address Bosch Rexroth AG Electric Drives and Controls Buergermeister Dr Nebel Strasse 2 97816 Lohr am Main Germany Packaging The packaging materials consist of cardboard wood and polystyrene These materials can be recycled anywhere without any problem For ecological reasons please refrain from returning the empty packages to us Batteries and Accumulators Batterie...

Page 78: ...e of plastics can contain flame retardants These plastic parts are labeled according to EN ISO 1043 They have to be recycled separately or disposed of according to the valid legal requirements Bosch Rexroth AG DOK CONTRL ICL45L65L85 PR01 EN P Rexroth IndraControl L45 L65 L85 Control 76 81 Environmental Protection and Disposal ...

Page 79: ...352 40 49 41 E mail service svc boschrexroth de Internet http www boschrexroth com You will also find additional notes regarding service mainte nance e g delivery addresses and training Preparing Information For quick and efficient help please have the following information ready Detailed description of the fault and the circumstances Information on the type plate of the affected products especial...

Page 80: ...Bosch Rexroth AG DOK CONTRL ICL45L65L85 PR01 EN P Rexroth IndraControl L45 L65 L85 Control 78 81 ...

Page 81: ... clamp 50 End plate 49 Environmental protection 75 Equipment 19 Ethernet connection 43 E Ethernet interface 70 F Fan 23 72 Functional earth ground 58 Function module connector 48 Function modules 49 70 Fuse replacement 53 Fuses 58 G Grounding screw 59 Grounding 58 Ground loops 61 H Hazardous substances 75 Housing dimensions of the control 25 Housing dimensions of the control with fan 26 I Inapprop...

Page 82: ...ctions for Electric Drives and Controls 9 S Segment circuit 36 SERCOS connection 45 SERCOS III Ethernet 71 Shield connector 63 Shielded cables 63 Shielding analog sensors and actuators 60 Shielding the PROFIBUS cable 60 Shield system 59 Significant components 75 Stop LED 29 Support see Service Hotline 77 System presentation 5 Brief description 5 View 5 T Technical data 19 Ambient conditions 20 Equ...

Page 83: ...Notes DOK CONTRL ICL45L65L85 PR01 EN P Rexroth IndraControl L45 L65 L85 Control Bosch Rexroth AG 81 81 ...

Page 84: ...NTRL ICL45L65L85 PR01 EN P R911332116 Bosch Rexroth AG Electric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Tel 49 0 93 52 40 0 Fax 49 0 93 52 48 85 www boschrexroth com electrics ...

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Bosch Rexroth IndraControl L45, Project Planning Manual

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Summary of Contents for Rexroth IndraControl L45

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