Bosch Rexroth BTV 16 Project Planning Manual Download Page 1

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R911293569

Edition 02

Rexroth BTV 16 and
Rexroth BTV 40

Project Planning Manual

Industrial
Hydraulics

Electric Drives
and Controls

Linear Motion and
Assembly Technologies

Pneumatics

Service
Automation

Mobile
Hydraulics

Summary of Contents for Rexroth BTV 16

Page 1: ...69 Edition 02 Rexroth BTV 16 and Rexroth BTV 40 Project Planning Manual Industrial Hydraulics Electric Drives and Controls Linear Motion and Assembly Technologies Pneumatics Service Automation Mobile Hydraulics ...

Page 2: ...ayment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design DIN 34 1 The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract All rights are reserved with respect to the content of this documentation and the availability of the product Bosch Rexr...

Page 3: ... and Controls 3 1 3 1 Introduction 3 1 3 2 Explanations 3 1 3 3 Hazards by Improper Use 3 2 3 4 General Information 3 3 3 5 Protection Against Contact with Electrical Parts 3 4 3 6 Protection Against Electric Shock by Protective Low Voltage PELV 3 5 3 7 Protection Against Dangerous Movements 3 6 3 8 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting 3 7 3 9 Protec...

Page 4: ...n of the Keys 6 3 M Keys 6 4 6 4 Touch Screen 6 4 7 PC Box 7 1 7 1 View on the Connector Panel without Special Interfaces 7 1 7 2 View on the Connector Panel with PROFIBUS DP Slave and 24 V Outputs 7 1 7 3 View on the Connector Panel with SIS Interface and Operator Terminal Bus 7 2 7 4 Interfaces 7 2 Overview 7 3 Serial Interface COM1 to COM3 7 4 Serial Multi Mode Interface According to Rexroth St...

Page 5: ...ninterruptible Power Supply UPS 9 2 UPS Program 9 3 Functionality 9 3 Operation and Configuration of UPS NT 9 4 9 2 Touch Screen Software 9 13 10 Ordering Information 10 1 10 1 Type Code 10 1 BTV 16 1 10 1 BTV 40 1 10 3 10 2 Accessories 10 5 Connectors and Ready Made Cables 10 5 Storage Media 10 5 11 List of Figures 11 1 12 Index 12 1 13 Service Support 13 1 13 1 Helpdesk 13 1 13 2 Service Hotline...

Page 6: ...IV Contents BTV 16 40 DOK SUPPL BTV16 40 PR02 EN P ...

Page 7: ...y BTV 16 1 Rexroth Indramat or Bosch design AB AC AD BTV 16 1 Rexroth design BB BC BD Display 12 TFT Touch screen Yes Yes No Fig 1 1 Distinguishing features for the front of the IndraView P16 BTV 40 1 Rexroth Indramat or Bosch design AE AG AH BTV 40 1 Rexroth design BE BG BH Display 15 TFT Touch screen Yes Yes No Fig 1 2 Distinguishing features for the front of the IndraView P40 Every IndraView P1...

Page 8: ... touch sensitive surface of the display without keyboard and mouse Variants IndraView P16 BTV 16 1 BTV 16 1BB with Touch Screen Rexroth Design IndraViewP16_BB eps Fig 1 4 BTV 16 1 with touch screen BTV 16 1AB with Touch Screen Bosch Design Comparable with BTV 16 1BB but different coloring BTV 16 1BC with Touch Screen Suitable for the Food Industry without Front USB Rexroth Design BTV 16 1AC with T...

Page 9: ... 1 3 DOK SUPPL BTV16 40 PR02 EN P BTV 16 1BD with Keypad and 16 M Keys Standard Versions Rexroth Design BTV 16 1AD with Keypad and 16 M Keys Standard Version Rexroth Indramat Design IndraViewP16_AD eps Fig 1 5 BTV 16 1 with keypad ...

Page 10: ...40 1BB but different coloring BTV 40 1BG with Touch Screen Suitable for the Food Industry without Front USB Rexroth Design BTV 40 1AG with Touch Screen Suitable for the Food Industry without Front USB Bosch Design These two variants are available for special applications e g for the food production with special front panel Principally they differ from the standard variant in its tapered edges the ...

Page 11: ... 1 with keypad 1 3 Operating System For license reasons IndraView P16 and IndraView P40 are only delivered with already installed operating system The delivered operating systems may only be used in the industrial environment Use in the office area e g on a secretary s computer is not allowed 1 4 Commissioning Mount the device properly for this see chapter 5 Dimensions Then connect the device to t...

Page 12: ...1 6 System Presentation BTV 16 40 DOK SUPPL BTV16 40 PR02 EN P ...

Page 13: ...he guarantee and the right to payment of damages resulting from inappropriate use are forfeited The user alone carries all responsibility of the risks Before using Rexroth products make sure that all the pre requisites for appropriate use of the products are satisfied Personnel that in any way shape or form uses our products must first read and understand the relevant safety instructions and be fa...

Page 14: ...igned for control tasks in an installation with multiple axes Available for an application specific use of the terminals are unit types with differing equipment and interfaces Typical areas of application of IndraView P16 BTV 16 1 and IndraView P40 BTV 40 1 are lathes milling machines and machining centers IndraView P16 BTV 16 1 and IndraView P40 BTV 40 1 may only be operated under the assembly in...

Page 15: ...son or persons responsible for the safe operation of this equipment If the equipment is resold rented or transferred or passed on to others then these safety instructions must be delivered with the equipment WARNING Improper use of this equipment failure to follow the safety instructions in this document or tampering with the product including disabling of safety devices may result in material dam...

Page 16: ...RNING High electrical voltage due to wrong connections Danger to life or bodily harm by electric shock WARNING Health hazard for persons with heart pacemakers metal implants and hearing aids in proximity to electrical equipment CAUTION Surface of machine housing could be extremely hot Danger of injury Danger of burns CAUTION Risk of injury due to improper handling Bodily harm caused by crushing sh...

Page 17: ...ations and requirements for the specific application as practiced in the country of use The equipment is designed for installation in industrial machinery The ambient conditions given in the product documentation must be observed Use only safety features and applications that are clearly and explicitly approved in the Project Planning Manual For example the following areas of use are not permitted...

Page 18: ...fore switching on power the ground wire must be permanently connected to all electrical units according to the connection diagram Do not operate electrical equipment at any time even for brief measurements or tests if the ground wire is not permanently connected to the points of the components provided for this purpose Before working with electrical parts with voltage higher than 50 V the equipmen...

Page 19: ...conductor connection Prior to startups even for brief tests always connect the protective conductor or connect with ground wire Otherwise high voltages can occur on the housing that lead to electric shock 3 6 Protection Against Electric Shock by Protective Low Voltage PELV All connections and terminals with voltages between 0 and 50 Volts on Rexroth products are protective low voltages designed in...

Page 20: ...ger to life risk of injury severe bodily harm or material damage Ensure personal safety by means of qualified and tested higher level monitoring devices or measures integrated in the installation Unintended machine motion is possible if monitoring devices are disabled bypassed or not activated Pay attention to unintended machine motion or other malfunction in any mode of operation Keep free and cl...

Page 21: ...compatibility EMC test on the installation 3 8 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting Magnetic and electromagnetic fields generated near current carrying conductors and permanent magnets in motors represent a serious health hazard to persons with heart pacemakers metal implants and hearing aids WARNING Health hazard for persons with heart pacemakers me...

Page 22: ...ng Under certain conditions incorrect handling and mounting of parts and components may cause injuries CAUTION Risk of injury by incorrect handling Bodily harm caused by crushing shearing cutting and mechanical shock Observe general installation and safety instructions with regard to handling and mounting Use appropriate mounting and transport equipment Take precautions to avoid pinching and crush...

Page 23: ...rresponding to the information in the respective Project Planning Manual must be provided with pressurized media such as compressed air hydraulic oil cooling fluid and cooling lubricant supplied by external systems Incorrect handling of the supply and connections of pressurized systems can lead to injuries or accidents In these cases improper handling of external supply systems supply lines or con...

Page 24: ...3 10 Safety Instructions for Electric Drives and Controls BTV 16 40 DOK SUPPL BTV16 40 PR02 EN P Notes ...

Page 25: ...B connection USB connection Cover s degree of protection IP 65 Fig 4 2 Technical data front of the IndraView P16 Rexroth Indramat or Bosch design BTV 40 1BE BTV 40 1BG BTV 40 1BH Display 15 TFT 1024 x 768 pixel 256 000 colors Operation Touch screen Keypad Surface Front panel Color RAL 7035 light gray Degree of protection Front panel IP 65 according to DIN 40 050 IEC 529 Interface USB connection Co...

Page 26: ...For variant without special interfaces 2 to 3 serial standard interfaces RS232 9 pin D Sub 1 For variant with PROFIBUS DP slave and 24 V I O 2 to 3 serial standard interfaces RS232 9 pin D Sub 1 1 x PROFIBUS DP slave 9 pin D Sub 1 x 24 V I O For variant with SIS and BT bus 1 x serial standard interface RS232 9 pin D Sub 2 1 x serial multi mode interface RS232 RS422 RS485 SIS 15 pin D Sub SIS inter...

Page 27: ...nt from both output voltages as the maximum total output power 100 W must not be exceeded Fig 4 6 Technical data of the power supply unit 115 V 230 V 4 4 Technical Data of the Power Supply Unit 24 V Nominal input voltage 24 VDC Input voltage range 24 VDC 20 15 Noise and surge immunity Umax 35 V for t 100 ms Max input current 4 A for nominal voltage 24 V Max inrush current 25 A for nominal voltage ...

Page 28: ...075 mm for 10 57 Hz Acceleration 1 g for 57 150 Hz according to EN 60068 2 6 Max shock 15 g according to DIN IEC 68 2 27 no disturbance of the function Fig 4 8 Ambient conditions 4 6 Compatibility Test All Rexroth controls and drives are developed and tested according to the technological state of the art As it is impossible to follow the continuing development of all materials e g lubricants in m...

Page 29: ...erning delivered operator terminals all CE requirements are fulfilled After plugging in extension cards however a new CE test has to be executed 4 8 Wear Parts The service life of the backlight is limited to a certain number of operating hours After this time the backlight will produce only 50 of its original brightness This time differs for the used displays 12 40 000 hours 15 35 000 hours CMOS b...

Page 30: ...f the operating hours Storage conditions Temperature 30 C Rel humidity 70 Duration 3 months Fig 4 11 Typical operating and storage conditions of the hard disk The operation out of this typical conditions is permissible whereby however the service life of the hard disk may be reduced However the ambient conditions specified for the overall device in chapter 4 5 have to be absolutely kept Also fans ...

Page 31: ...with M Keys or touch screen the front panel width is 350 mm and the height is 290 mm The front panel width of the BTV 16 1 for the food industry is 360 mm and the height is 300 mm 290 350 12 12 Frontansicht_BTV16 1AD eps Fig 5 1 Dimensions Front panel BTV 16 1BD and BTV 16 1AD The front panel of the BTV 16 1BB and the BTV 16 1AB with touch screen have the same dimensions ...

Page 32: ...5 2 Dimensions BTV 16 40 DOK SUPPL BTV16 40 PR02 EN P Frontansicht_BTV16 1AC eps Fig 5 2 Dimensions Front panel BTV 16 1BC and BTV 16 1AC Design for the food industry ...

Page 33: ... 3 slots Type C 4 slots BTV 16 1BB BD and BTV 16 1AB AD Installation depth PC box Type A 146 5 mm Installation depth PC box Type A CD ROM 165 5 mm Installation depth PC box Type A CD ROM LS 120 181 7 mm Installation depth PC box Type C 167 0 mm Installation depth PC box Type C CD ROM 186 0 mm Installation depth PC box Type C CD ROM LS 120 202 2 mm Fig 5 4 Installation depth BTV 16 1BB BD and BTV 1...

Page 34: ... 3 slots Type C 4 slots BTV 16 1BC and BTV 16 1AC Installation depth PC box Type A 146 5 mm Installation depth PC box Type A CD ROM 165 5 mm Installation depth PC box Type A CD ROM LS 120 181 7 mm Installation depth PC box Type C 167 0 mm Installation depth PC box Type C CD ROM 186 0 mm Installation depth PC box Type C CD ROM LS 120 202 2 mm Fig 5 6 Installation depth BTV 16 1BC and BTV 16 1AC ...

Page 35: ...k data connection and floppy disk voltage supply Rear view of the display BTV16 1_Rückseite eps Fig 5 7 Rear view BTV 16 1 Akku Anschl uss Anschl uss Fl oppy Di sk Spannungsver sor gung Fl oppy Di sk Dat enanschl uss Front key connection M Key connection BTV16 1_Unterseite eps Fig 5 8 Bottom view of the BTV 16 1 ...

Page 36: ...f the design of the BTV 40 1 with M Keys or touch screen the front panel width is 407 mm and the height is 370 mm The front panel width of the BTV 40 1 for the food industry is 417 mm and the height is 380 mm 407 370 Frontansicht_BTV40 1AE_AH eps Fig 5 9 Dimensions Front panel BTV 40 1BE BH and BTV 40 1AE AH ...

Page 37: ...BTV 16 40 Dimensions 5 7 DOK SUPPL BTV16 40 PR02 EN P Frontansicht_BTV40 1AG eps Fig 5 10 Dimensions Front panel BTV 40 1BG and BTV 40 1AG Design for the food industry ...

Page 38: ...ots BTV 40 1BE BH and BTV 40 1AE AH Installation depth PC box Type A 150 5 mm Installation depth PC box Type A CD ROM 169 5 mm Installation depth PC box Type A CD ROM LS 120 185 7 mm Installation depth PC box Type B 214 8 mm Installation depth PC box Type C 171 0 mm Installation depth PC box Type C CD ROM 192 0 mm Installation depth PC box Type C CD ROM LS 120 206 2 mm Fig 5 12 Installation depth ...

Page 39: ...ots BTV 40 1BG and BTV 40 1AG Installation depth PC box Type A 150 5 mm Installation depth PC box Type A CD ROM 169 5 mm Installation depth PC box Type A CD ROM LS 120 185 7 mm Installation depth PC box Type B 214 8 mm Installation depth PC box Type C 171 0 mm Installation depth PC box Type C CD ROM 192 0 mm Installation depth PC box Type C CD ROM LS 120 206 2 mm Fig 5 14 Installation depth BTV 40...

Page 40: ...tlet for floppy disk data connection and floppy disk voltage supply BTV40 1_Rückseite eps Fig 5 15 Rear view BTV 40 1 Akku Anschl uss Fl oppy Di sk Spannungsver sor gung Spannungsver sor gung Fl oppy Di sk Dat enanschl uss Front key connection M Key connection BTV40 1_Unterseite eps Fig 5 16 Bottom view of the BTV 40 1 ...

Page 41: ...at the LED displays on the front panel are not obstructed Provide a sufficient minimum clearance of 50 mm for cooling and cable routing around the device Lay all connecting cables in loops and use strain reliefs for all cables Keep a suitably large distance from sources of interference Mounting Cut Out For mounting the operator terminal proceed as follows 1 Create a mounting cut out with 8 holes d...

Page 42: ...ensions of the IndraView P16 Mounting Dimensions of the IndraView P40 137 5 258 318 8 5 8 5 137 5 159 8 5 8 5 275 335 167 5 177 5 338 375 8 5 8 5 Drill hole diameter 5 mm for mounting bolt M4 177 5 187 5 8 5 8 5 355 392 196 Drill hole diameter 5 mm for mounting bolt M4 ...

Page 43: ...setup program menu item Power Management Setup and then submenu item OnBoard LCD Backlight Timer OFF and choose as time interval between 28 sec and 14 min Install a screen saver in the operating system that will switch the display to a black signal blank screen i e no objects visible on the screen Thereby select the time interval after which the screen saver might be activated The selected time is...

Page 44: ...nge and shut down of the PC not started LED red Monitoring one time activated i e temperature 65 C or shut down of the PC started Reduce ambient temperature Check fan at the PC Warning can only be deleted with Power On or Watchdog Reset command LED OFF Watchdog not triggered yet status after reset For device with interface variant N or P also see chapter 7 1 and 7 2 on page 7 1 LED green Temperatu...

Page 45: ...itions To operate the keypad an English or US keyboard driver is required Therefore don t change the corresponding manufacturer s settings Position of the Keys L1 L8 M Keys R1 R8 M Keys Function keys Operation keys Separator Status LEDs Key block BTV16 1_Lage_der_Tasten eps Fig 6 2 Position of the keys ...

Page 46: ... 16 1AD as well as of the BTV 40 1BH and the BTV 40 1AH Corresponding key of a standard keyboard bis OP2 OP9 INFO MAIN MENU STRG SHIFT ALT F9 STRG SHIFT ALT Q STRG SHIFT ALT F2 STRG SHIFT ALT I Fig 6 3 Key combination for the keys of the BTV 16 1BD AD and the BTV 40 1BH AH M Keys Eight M Keys machine functions keys are allocated at the right and the left side of the display see Fig 6 2 Addressing ...

Page 47: ...sfeld_N EPS Fig 7 1 Connector panel N without special interfaces housing shape varies according to the device variant 7 2 View on the Connector Panel with PROFIBUS DP Slave and 24 V Outputs Anschlussfeld_P EPS Fig 7 2 Connector panel P with PROFIBUS DP slave and 24 V outputs housing shape varies according to the device variant ...

Page 48: ...erator terminal bus housing shape varies according to the device variant 7 4 Interfaces Note Not each variant provides all the described interfaces Which interfaces are integrated in the respective device depends on the device configuration Note Malfunctions caused by insufficient shielding Use only shielded cables and metallic conductive connector or coupling covers with large area screen contact...

Page 49: ...heating apparatus Inlet female connector for non heating apparatus o X10 PC power supply 24 VDC as an alternative to X20 Weidmüller connector terminal MSTB 1 5 4 pin Female connector terminal MSTB 1 5 4 pin o X19 Battery for uninterruptible power supply Tyco AMP MATE N LOK 2 pin Cable to the battery of the UPS c Floppy power supply 5 VDC X76 on carrier board FDD female connector 4 pin FDD power li...

Page 50: ...ed cross section min 0 14 mm Transmission rate Max 115200 bits s Handshake Hardware and software handshake XON XOFF COM1 COM2 COM3 Interrupt IRQ 4 3 10 I O address AUTO or 3F8H AUTO or 2F8H 3E8H BIOS presettings Enabled Enabled Enabled 1 5 6 9 DCD DTR TX RX DSR RTS GND RI CTS 1 9 To peripheral devices without touch screen Shield applied to the metal housing of the plug in connector COM com_sst EPS...

Page 51: ...3 4 5 6 7 8 9 10 11 12 13 14 Shield applied to the metal housing of the plug in connector SIS_Schnittstelle EPS Fig 7 6 Pin assignment of the SIS interface Configuration The configuration is specified in the Windows UPS Utility Software see chapter 9 Software IBS BT Bus Interface The 9 pin D Sub female connector denoted with IBS provides a BT bus connection Up to four operator terminals can be con...

Page 52: ... please refer to the description of the installed operating system Windows 95 NT select Settings Control Panel The standard BIOS setting of the COM1 Serial Port A and COM2 Serial Port B is AUTO automatic parameter assignment If a direct parameter assignment is required you should choose the following settings COM1 3F8H COM2 2F8H COM3 and COM4 are set ex works as Enabled Note Interrupt IRQ and I O ...

Page 53: ...8 GND SEL out ERROR INIT SEL in 19 GND 20 21 GND 22 23 24 25 GND GND GND GND GND Write Data0 Intr Wait n u Datastb GND n u n u n u Addrstrb GND GND GND GND GND GND GND Data1 Data3 Data7 Data2 Data4 Data5 Data6 Data1 Data3 Data7 Data2 Data4 Data5 Data6 To peripheral devices parallel_sst eps Fig 7 8 LPT1 interface The parallel interface normally runs in the standard mode SPP Furthermore it can be op...

Page 54: ... 3 4 1 USB 1 2 3 4 usb_sst eps Fig 7 9 USB interfaces Pin Function 1 USB power supply max 500 mA 2 Data 3 Data 4 USB ground The USB1 as well as the USB2 interface are provided on the connector panel The signals of interface USB1 are also available on a female connector on the carrier board in the PC box e g to connect a dongle Additionally the signals of interface USB2 are lead to the front panel ...

Page 55: ...e you can set among other values if the data transfer shall occur with 10 Mbits s and or with 100 Mbits s Note Please observe that the network board of the outstation has to be able to process the same data transmission rate VGA Interface An external monitor CRT can be connected to the VGA connection and can be operated parallel to the integrated flat screen via the integrated video adapter Video ...

Page 56: ...n be operated with an image refresh rate of min 72 Hz VGA mode 640 x 480 pixels 32 bits colors SVGA mode 800 x 600 pixels 32 bits colors XGA mode 1024 x 768 pixels 32 bits colors SXGA mode 1280 x 1024 pixels 24 bits colors The resolution and number of the colors is set in the Control Panel of the operating system CAUTION Setting incorrect resolutions and colors can destroy your monitor Please obse...

Page 57: ...tect Mouse Clock Mouse Data Max 1 5 m Mouse Power 5VDC Shield applied to the metal housing of the plug in connector Mouse 1 2 3 4 5 6 GND Shield maus_sst eps Fig 7 13 Mouse interface If a PS 2 mouse is not recognized by the system the mouse has to be activated in the BIOS by switching from Disabled to Autodetect The operating system will not recognize the plugging in of an external mouse after com...

Page 58: ...drop for 600 mA Max 3 V Leakage current 0 signal Max 2 mA Short circuit current with over temperature Max 2 5 A Switching time Max 300 us 24 V outputs 1 8 9 15 O24V_0 O24V_1 24 V GND O24V_2 O24V_3 O24V_4 O24V_5 O24V_6 O24V_7 24 V GND 24 V GND 24 V GND 24 V GND 24 V GND 24 V GND 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Shield applied to the metal housing of the plug in connector 24V_Out eps Fig 7 14 Pin...

Page 59: ...ated with electrical isolation via a DC DC converter The connection is designed as connector terminal NDTB 1 5 4 pin To this connector terminal cables with a cross section of maximum 1 5 mm can be connected Note Also for devices with a 23 115 VAC voltage connection an additional voltage of 24 V has to be applied if the device features 24 V outputs X10 4 24V 24V 0V 0V 4 1 2 3 2 3 1 Pin Assignment _...

Page 60: ...oltage components such as resulting from an uncontrolled 3 phase current bridge connection without smoothing with a ripple factor see DIN 40110 10 75 section 1 2 of 5 are permissible It follows from the above that as upper voltage limit the greatest absolute value is 30 2 V and as lower voltage limit the lowest absolute value is 18 5 V t 1 05 x 28 8 V 30 2 V Upper limit 28 8 V 0 866 x 30 2 V 26 1 ...

Page 61: ... length of 20 m The cross section of the copper strips hast to be at least equal to that of the incoming mains cable 3 0 75 mm up to 6 m 1 5 mm up to 10m Distances exceeding 10 m require a separate local power supply Terminals in isolated arrangement 102 green yellow 2 A Terminal block 42 B Terminal block 102 Length max 4 m 62 1 blue 0 V 24 V Earth bar Cross sections depending on current consumpti...

Page 62: ...se an isolating transformer to generate the 230 115 VAC see following page The 230 115 VAC connection occurs via a 3 pin inlet connector for non heating apparatus on the connector panel Maximum cable cross section for the connected cables is 1 5 mm 2 X20 Assignment PE N1 U2 PE 230V_Buchse eps Fig 7 21 Pin assignment of the 230 115 VAC connection X20 Parameter Value Rated voltage 85 VAC 264 VAC aut...

Page 63: ...2 PE terminl bar for 0 V wiring see fig 2 Terminals in isolated configuration PE PE PE PE PE Transformer as per EN 60742 Fuses motor protection key preferred L1 1 L2 1 L3 1 N 230 V supply operator terminals as service plug receptacles U2 E g drives Incoming mains PE star point Overvoltage category III Overvoltage category II L1 L2 L3 N green yellow green yellow green yellow green yellow green yell...

Page 64: ...nected at the same time Male connector strip 34 pin Type 3 5 FD standard Cable length Max 0 5 m Cable type 34 pin ribbon cable unshielded Interrupt IRQ Free I O address 300H BIOS presettings Onboard FDC AUTO Floppy disk controller Enabled X75 Connection drive A X75 Pin Assignment 1 3 GND 1 34 5 GND 7 9 11 13 15 17 19 21 23 25 27 29 31 33 GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND ...

Page 65: ...voltage error occurs the PC power supply unit switches immediately off Battery Connection Connection terminal for an external battery for the integrated UPS 2 pin Cable length Max 3 0 m Cable type Unshielded cross section 1 5 mm Battery connection X19 Akku_Anschluss EPS Fig 7 24 Battery connection X76 Power Supply of the Floppy Disk Drive X19 Battery Connection X76 female connector Pin Assignment ...

Page 66: ...7 20 PC Box BTV 16 40 DOK SUPPL BTV16 40 PR02 EN P ...

Page 67: ... through contact with solvents Do not use any solvents e g paint thinner At least once a year check all plug and terminal connections for proper tightness and damage Check that cables are not broken or crushed Replace damaged parts immediately Check the fan at least once a year DANGER Risk of injury through rotating fan impeller Keep hands and fingers clear of the fan impeller and do not insert an...

Page 68: ... hard disk to be inserted must already have an installed operating system if no floppy disk drive is connected to the operator terminal In any case it is recommended to have a completely installed operating system on the hard disk to shorten the installation time 1 Save all required user data as well as the operating system settings of your system on an external storage medium or via the network c...

Page 69: ...f the operating system does not boot automatically after switching on the operator terminal interrupt the power supply for at least 10 seconds and restart 7 If there s still no system available check cable connections leading to the hard disk and the interface connectors for tightness and verify if the power supply is ready for use 8 After properly booting the PC the user data and the operating sy...

Page 70: ...nt on the ambient temperature in which the battery pack is used Ambient temperature is defined as the temperature in which the operator terminal or the battery pack is situated e g the internal temperature of the control cabinet or in an operator panel housing The following table can be used as guideline Ambient temperature Charging cycles Maintenance interval 25 C 4000 cycles 6 years 35 C 2000 cy...

Page 71: ...and the UPS LED extinguishes The battery pack is connected with the 2 pin male connector strip X19 situated at the connector panel on the upper side of the PC box For this an unshielded cable with a cross section of at least 1 5 mm is used The cable length is maximum 3 0 m Bosch Rexroth provides ready made cables with a length of 1 0 m and 3 0 m To place extensions cards slots for PCI bus and ISA ...

Page 72: ...automatically after UPS operation the UPS LED on the front panel flashes red until the UPS switches off the power supply unit 3 Remove the housing cover at the rear side For this only the mounting screw at the side at which the extension card slots are situated has to be loosened Then this part of the housing cover can be removed Rear covering plate Fastening screw abdeckung eps Fig 8 4 Position o...

Page 73: ...n it is automatically recognized by the operating system and integrated in the system provided that no hardware conflicts IRQ etc with other extension cards or connected devices occur In the event that after a system reboot the functions based on the new card are not available there may be several reasons The card is not properly seated in the PCI or ISA slot The driver software of the card has no...

Page 74: ...PCI IRQ line 3 PCI IRQ line 4 Option Disabled Auto IRQ 3 4 5 7 9 10 11 12 14 15 Default AUTO In the BIOS menu The Advanced Menu PCI Configuration sub menu PCI PNP ISA IRQ Resource Exclusion IRQx the IRQ address for not Plug and Play compliant ISA cards Legacy ISA cards is set BIOS selection IRQ 3 4 5 7 9 10 11 15 Option Available Reserved Default Available In the BIOS menu The Advanced Menu PCI Co...

Page 75: ...sage window displayed by the operating system This message must also be evaluated by all application programs especially by I O processes The temperature warning can be disabled by the program UPSNT for Windows NT 4 0 or Windows2000 see section UPS Program on page 9 3 2 If the temperature in the housing exceeds 65 C all variants of the operator terminal will be shut down and switched off via the U...

Page 76: ...ries are discharged the operator terminal will start a system RESET after a voltage breakdown greater than 20 ms Possible consequences will be uncontrolled movements or a loss of data If the duration of the voltage breakdown is below 800 ms the power supply unit switches automatically from battery operation to the normal operating mode If the voltage breakdown is greater than 800 ms the operation ...

Page 77: ...eakdown within a determinable time delay time maximum 60 seconds to send a message to all active applications so that they can be closed by the user or via special user routines and to shutdown the operating system after the expiration of the delay time Once the voltage monitoring is activated it is not possible to stop the system shutdown Closing all active applications prevents data loss in the ...

Page 78: ...ective operating status of the service is indicated in the Windows task bar betr_zust tif Key 1 Service has been started but is not ready for operation yet 2 Service is in operation 3 Service is in operation however errors have been indicated during the start battery temperature fan and voltage errors Fig 9 2 Indication of the operating status of the service in the Windows task bar In the service ...

Page 79: ...erminate the program without administration rights or stop the monitoring ups_nt_control_icon tif Fig 9 4 Symbol UPS NT Control in the Windows Control Panel After selecting symbol UPS NT Control the window USV Properties and Maintenance appears The window offers the following registers in which further settings can be made Register UPS General Register System Health Register Profi Bus Touch Mode R...

Page 80: ...ation dialog under COM port If no interface is found during the starting process of the service a corresponding dialog is opened and the service is terminated In the range Advanced Controls the following settings are possible Shutdown Delay Time Here a delay time for the shutdown from 0 45 s is determined This is the time the user has to back up his data After the expiration of the delay time all ...

Page 81: ...monitoring is still active after a temperature warning Enable Temp Control If this check box is activated the existing housing and CPU fans are monitored In error case a corresponding message is indicated and send to the whole system Enable Temp Control If the check box is activated the internal supply voltages are monitored In error case a corresponding message is indicated and send to the whole ...

Page 82: ...ered and activated If several programs have to be executed or if the programs have transfer parameters they have to be combined and entered in a batchfile Note The entry must not contain any request parameters and the specified program must not start any shutdown If you activate the Default button all settings are reset to their standard values These are COM Port COM4 Shutdown Delay Time 30 sec En...

Page 83: ...alue of the battery voltage measured on load is too low The LED flashes green if the battery pack is ready for operation Note Excessive battery tests will discharge the battery pack Never perform more than five battery tests within a period of 24 hours The following applies to the fan monitoring Fan Speed Red LED Fan stands still or fan speed is too low or too high Green LED Fan is working properl...

Page 84: ...ings The UPS service is stopped All changes will only be effective when the PC is restarted switch off and switch on the supply voltage again Profibus Adr At this place the PROFIBUS address can be entered in the range between 0 to 127 Select COM for Touch This range is only active concerning operator terminals with touch screen Depending on the hardware variant the COM interface for the touch scre...

Page 85: ...f the serial interface according to the Rexroth standard SIS interface RS485 RS422 is set upsc5 sis BMP Fig 9 8 Register SIS Bus Mode Note For the settings in this register the following applies The UPS service is stopped and afterwards started again The changes made are immediately effective SIS Bus Mode ...

Page 86: ...N P The value Shutdown Count indicated in register About indicates how often the UPS has already shut down the system A change of the batteries is recommended after more than 3000 trips initiated by the UPS upsc5 about BMP Fig 9 9 Register About About ...

Page 87: ...n of the touch screen controller with the PC the serial interface COM2 is used Therefore concerning devices with touch screen the COM2 interface is not situated on the connector panel The required driver software is already installed ex works Changes are possible in the application Pointer Devices in the Windows Control Panel You can reach the same setup program via Start programs UPDD Settings UP...

Page 88: ...eful programs if required The program Calibrate might be of special interest If required you can calibrate the touch mouse with the help of this program For this touch one after the other the middle of the four crosses displayed on the screen For further information on this programs refer to the online help which you can start directly as file GENER EN CHM in folder D Programs UPDD ...

Page 89: ...le for food industry without front USB AC 4 1 3 12 with 16 machine function keys standard AD 4 2 Rexroth design 4 2 1 12 Touch Screen BB 4 2 2 12 Touch Screen suitable for food industry without front USB BC 4 2 3 12 with 16 machine function keys standard BD 5 PC box 5 1 3 slots A 5 2 4 slots C 6 Memory capacity RAM 6 1 128 MB 128 6 2 256 MB 256 7 Interface 7 1 without special interface N 7 2 PROFI...

Page 90: ... firmware and software must be ordered as separate subposition FW Note Interface P is not available with front plate AB AC BB and BC Touch Screen Illustration example BTV16 1 1 2 3 4 6 7 8 9 1 0 5 1 2 3 4 6 7 8 9 2 0 5 1 2 3 4 6 7 8 9 3 0 5 1 2 3 4 6 7 8 9 4 0 5 Example Abbrev Column B T V 1 6 1 A D A 1 2 8 S P 5 C N N F W 1 Typenschlüssel_16_2 EPS Fig 10 1 Type code BTV 16 1 ...

Page 91: ...achine function keys standard BH 5 PC box 5 1 3 slots max 180 mm A 5 2 6 slots max 180 mm B 5 3 4 slots max 180 mm C 6 Memory capacity RAM 6 1 128 MB 128 6 2 256 MB 256 7 Interface 7 1 without special interface N 7 2 PROFIBUS DP slave and 24 V I O P 7 3 SIS and user terminal bus S 8 System configuration 8 1 Pentium III min 400 MHz min 5 GB P5 8 2 Pentium III min 700 MHz min 10 GB P6 9 Connecting v...

Page 92: ...vailable with front plate AE AG BE and BG Touch Screen The integrated uninterruptible power supply U is not available with PC Box B Disk drive C and D is not available with PC Box B Illustration example BTV40 1 Schutzvermerk DIN 34 beachten Copyright reserved 1 2 3 4 6 7 8 9 1 0 5 1 2 3 4 6 7 8 9 2 0 5 1 2 3 4 6 7 8 9 3 0 5 1 2 3 4 6 7 8 9 4 0 5 Example Abbrev Column B T V 4 0 1 A E A 1 2 8 S P 5 ...

Page 93: ...P E01 BTV16 40 1070 170041 External battery pack BTV 16 40 IKL0265 003 0 1070 170040 Connection cable for external battery pack BTV 16 40 cable length 3 0 m IKL0264 001 0 1070 170156 Connection cable for external battery pack BTV 16 40 cable length 1 0 m Fig 10 3 Connectors and cables for IndraView P16 and IndraView P40 Storage Media Ordering designation Part number Description MC OSFLASHUSB 064M ...

Page 94: ...10 6 Ordering Information BTV 16 40 DOK SUPPL BTV16 40 PR02 EN P ...

Page 95: ... 9 Used standards 4 5 Fig 4 10 Battery pack 4 5 Fig 4 11 Typical operating and storage conditions of the hard disk 4 6 Fig 4 12 Service life of the fan 4 6 Fig 5 1 Dimensions Front panel BTV 16 1BD and BTV 16 1AD 5 1 Fig 5 2 Dimensions Front panel BTV 16 1BC and BTV 16 1AC Design for the food industry 5 2 Fig 5 3 Side view BTV 16 1BB BD and BTV 16 1AB AD 5 3 Fig 5 4 Installation depth BTV 16 1BB B...

Page 96: ...nection X10 7 13 Fig 7 17 Technical data of the 24 VDC connection 7 13 Fig 7 18 Safety transformer according to EN 60742 7 14 Fig 7 19 Representation of the limit values for the 24 VDC voltage 7 14 Fig 7 20 Wiring of the power connection 24 VDC and the operator terminal 7 15 Fig 7 21 Pin assignment of the 230 115 VAC connection X20 7 16 Fig 7 22 Technical data 230 115 VAC connection 7 16 Fig 7 23 ...

Page 97: ...UPDD setup programs for the touch screen 9 13 Fig 9 11 Dialog window to set the touch screen 9 13 Fig 10 1 Type code BTV 16 1 10 2 Fig 10 2 Type code BTV 40 1 10 4 Fig 10 3 Connectors and cables for IndraView P16 and IndraView P40 10 5 Fig 10 4 Storage media for IndraView P16 and IndraView P40 10 5 ...

Page 98: ...11 4 List of Figures BTV 16 40 DOK SUPPL BTV16 40 PR02 EN P ...

Page 99: ...ypad standard version 1 3 BTV 40 1AE with touch screen 1 4 BTV 40 1AG with touch screen suitable for the food industry 1 4 BTV 40 1AH with keypad standard version 1 5 BTV 40 1BG with touch screen suitable for the food industry 1 4 BTV 40 1BH with keypad standard version 1 5 C COM1 7 4 COM2 7 4 COM3 7 4 Combined keyboard mouse interface 7 11 Compatibility test 4 4 Connectors and ready made cables 1...

Page 100: ...liability 2 1 IndraView P16 Variants 1 2 IndraView P16 IndraView P40 7 3 IndraView P40 Variants 1 4 Interfaces 24 V outputs 7 12 COM1 7 4 COM2 7 4 COM3 7 4 Ethernet 7 9 LPT1 7 7 PS 2 keyboard 7 11 PS 2 mouse 7 11 VGA connection 7 9 K Key combinations 6 4 Keypad 6 3 L LPT1 interface 7 7 M Maintenance 8 1 Extension cards 8 5 Genaral information 8 1 Hard disk 8 2 LCD display 8 3 Rechargeable battery ...

Page 101: ...y transformer according to EN 60742 7 14 Serial interface COM1 to COM3 7 4 Side view BTV 16 1AB AD 5 3 Side view BTV 16 1AC 5 4 Side view BTV 16 1BB BD 5 3 Side view BTV 16 1BC 5 4 Side view BTV 40 1AE AH 5 8 Side view BTV 40 1AG 5 9 Side view BTV 40 1BE BH 5 8 Side view BTV 40 1BG 5 9 SIS 7 5 Slot 1 1 Storage media 10 5 System presentation 1 1 Brief description 1 1 Commissioning 1 5 Operating sys...

Page 102: ...am 9 3 UPS program Default setting UPSNT 9 8 Functionality 9 3 USB interfaces 7 8 Use See appropriate use and inappropriate use Use of an external keypad 6 4 V VGA connection 7 9 7 10 VGA interface 7 10 Video adapter CRT 7 10 W Wiring of the power connection 24 VDC and the operator terminal 7 15 ...

Page 103: ...Sie bitte zuerst Kontakt mit unserem für Sie nächstgelegenen Ansprechpartner auf Die Angaben in der vorliegenden Dokumentation können seit Drucklegung überholt sein At www boschrexroth com you may find additional notes about service repairs and training in the Internet as well as the actual addresses of our sales and service facilities figuring on the following pages sales agencies offices providi...

Page 104: ... Germany South Bosch Rexroth AG Landshuter Allee 8 10 80637 München Tel 49 0 89 127 14 0 Fax 49 0 89 127 14 490 Vertriebsgebiet West Germany West Bosch Rexroth AG Regionalzentrum West Borsigstrasse 15 40880 Ratingen Tel 49 0 2102 409 0 Fax 49 0 2102 409 406 49 0 2102 409 430 Gebiet Südwest Germany South West Bosch Rexroth AG Service Regionalzentrum Süd West Siemensstr 1 70736 Fellbach Tel 49 0 711...

Page 105: ... Paolo Veronesi 250 10148 Torino Tel 39 011 224 88 11 Fax 39 011 224 88 30 Italy Italien Bosch Rexroth S p A Via Mascia 1 80053 Castellamare di Stabia NA Tel 39 081 8 71 57 00 Fax 39 081 8 71 68 85 Italy Italien Bosch Rexroth S p A Via del Progresso 16 Zona Ind 35020 Padova Tel 39 049 8 70 13 70 Fax 39 049 8 70 13 77 Italy Italien Bosch Rexroth S p A Via Isonzo 61 40033 Casalecchio di Reno Bo Tel ...

Page 106: ...o 81 85 60 529 Poznan Tel 48 061 847 64 62 63 Fax 48 061 847 64 02 Romania Rumänien East Electric S R L Bdul Basarabia no 250 sector 3 73429 Bucuresti Tel Fax 40 0 21 255 35 07 40 0 21 255 77 13 Fax 40 0 21 725 61 21 eastel rdsnet ro Romania Rumänien Bosch Rexroth Sp zo o Str Drobety nr 4 10 app 14 70258 Bucuresti Sector 2 Tel 40 0 1 210 48 25 40 0 1 210 29 50 Fax 40 0 1 210 29 52 Russia Russland ...

Page 107: ...h India Ltd Electric Drives Controls Advance House II Floor Ark Industrial Compound Narol Naka Makwana Road Andheri East Mumbai 400 059 Tel 91 22 28 56 32 90 91 22 28 56 33 18 Fax 91 22 28 56 32 93 singh op boschrexroth co in India Indien Bosch Rexroth India Ltd S 10 Green Park Extension New Delhi 110016 Tel 91 11 26 56 65 25 91 11 26 56 65 27 Fax 91 11 26 56 68 87 koul rp boschrexroth co in Indon...

Page 108: ...rexroth ca Canada West Kanada West Bosch Rexroth Canada Corporation 5345 Goring St Burnaby British Columbia Canada V7J 1R1 Tel 1 604 205 5777 Fax 1 604 205 6944 Hotline 1 604 205 5777 david gunby boschrexroth ca Mexico Bosch Rexroth Mexico S A de C V Calle Neptuno 72 Unidad Ind Vallejo 07700 Mexico D F Tel 52 55 57 54 17 11 Fax 52 55 57 54 50 73 mariofelipe hernandez boschrexroth com mx Mexico Bos...

Page 109: ......

Page 110: ... 40 PR02 EN P R911293569 Bosch Rexroth AG Electric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Phone 49 93 52 40 50 60 Fax 49 93 52 40 49 41 service svc boschrexroth de www boschrexroth com ...

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