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Bosch MSI 60, Manual

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Modular Sensor Interface MSI 60

Bosch Motorsport

Change the device

1.

Click ‘Clone apply’ in Extras menu.

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Choose clone file.

3.

Click ‘Ok’.

Please remember that following properties are not stored into the clone:

– Lifetime of device

– Serial number

– Upgrade features

Summary of Contents for MSI 60

Page 1: ...Modular Sensor Interface MSI 60 Manual 1 25 01 2019 ...

Page 2: ... Pin Layout Sensor Connector ASDD 2 14 64PA Yellow 15 5 4 3 Pin Layout Sensor Connector ASDD 2 14 64PN Red 18 6 Mechanical Drawing 21 7 Starting up 22 7 1 Before Starting 22 7 1 1 Starting the MSI 60 22 7 1 2 About RaceCon 22 7 1 3 Connecting the MSI 60 to RaceCon 22 7 2 Assign the Mounting Location 26 7 3 Feature Activation 29 8 Math and Condition Channels 32 8 1 Math Channels 32 8 1 1 Creating a...

Page 3: ...al Filter Details 73 10 3 8 Configuring a Frequency Input 74 10 4 Configuring computed Sources 76 10 5 Hysteresis 77 10 5 1 Special Functionality Vehicle speed 79 10 5 2 Setting up calculated Speed 79 10 6 Configuring PWM Outputs 80 11 Online Measurement 84 11 1 Achieving an online Connection 84 11 1 1 Set up the PC for Access 84 11 1 2 Going online 85 11 1 3 Configuration Download 85 11 2 Setting...

Page 4: ... 15 4 Measurement Labels 112 15 5 GPS Troubleshooting 113 16 RaceCon Shortcuts 114 17 Disposal 115 18 Error Memory 116 18 1 General Note 116 18 2 Error Memory Representation in RaceCon 116 18 2 1 Accessing the Memory 116 18 2 2 Cleaning the Error Memory 116 18 3 Information on Errors available from the Error Memory 116 18 3 1 Error Memory Properties 116 18 3 2 Error Properties 116 18 4 Configurati...

Page 5: ...this manual The use of variant combinations accessories and other devices outside the scope of this manual are only permitted when they have been determined to be compliant from a performance and safety standpoint by a representative from Bosch Motorsport Read the manual carefully and follow the application hints step by step Don t hesitate to contact us contact data can be found on the back page ...

Page 6: ...31 LS_GND_1 LS_GND_2 Main Switch UBAT Star connection term30 positive terminal Electric Loads IGN Switch KL15 SENSPWR5 SENSGND active Sensor ANA_IN xx NTC Sensor ANA_IN xy switched pos terminal Star connection dig sensors e g wheelspeed µC As short as possible SENSPWR10 UBATT_FUSE KL30 LS_SWITCH1 4 Bosch Motorsport diagnosis connector PC Device ...

Page 7: ...nection should be free from dirt grease paint anodizing etc Use large diameter wire More metal to metal contact is better The following notations for power signals are used KL 15 is a switched battery rail controlled by the IGN switch KL 30 is an unswitched battery positive rail same as battery positive terminal KL 31 is an unswitched ground rail same as battery negative terminal NOTICE Be careful...

Page 8: ...tial input features 200 times oversampling The cut off frequency of the digital filters in all inputs is automatically adjusted to match the acquisition rate MSI 60 also corrects the latency of the digital filters during recording yielding zero filter delay in the recorded data Quantization of each MSI measurement channel is individually configurable Data can be sent via Ethernet interface to any ...

Page 9: ...300 mA 2 Sensor supply 5 V 10 V 200 mA each 2 Sensor supply 12 V 800 mA non regulated 1 Environment Software Upgrade 1 CCP Master ASAP 2 file from ECU manufacturer re quired F 02U V01 012 01 Connectors and Wires Motorsports connectors double density 2 x 64 pin and 1 x 34 pin Mating connector I AS 2 12 35PN Red F02U 000 443 01 Mating connector II ASDD 2 14 64PA Yellow F02U 003 098 01 Mating connect...

Page 10: ...ial analog inputs offers a wide configurability The inputs can be switched between single ended or differential mode In single ended mode input signals of 0 to 5 V are accepted In differential mode input signals are accepted in the range of 5 V to 5 V Three pull up resistors can be activated by software A 3 01 kOhm resistor can be used for evaluation both ntc sensors and switches or push buttons T...

Page 11: ...Inputs and Outputs 5 Bosch Motorsport Modular Sensor Interface MSI 60 11 120 Illustration 2 Differential_PT1000 sensor Illustration 3 Differential_PT100 sensor Illustration 4 Single ended sensor ...

Page 12: ...tails please refer to the following figure Illustration 6 LVDT For further details see on chapter Configuring an LVDT Sensor 68 See also 2 Online Calibration of Measurement Channels 91 5 1 4 Digital Inputs The digital inputs of the MSI 60 can be switched for the direct connection of Hall effect inductive and DF11 sensors For Hall effect sensors an input signal from 0 V to 5 V is accepted For induc...

Page 13: ...munication Channels of the MSI 60 5 3 1 CAN Bus The MSI 60 has 2 CAN buses configurable as input and output Different baud rates are selectable Please note that the MSI 60 does not contain any CAN termination resistors Thus the CAN termination resistors need to be integrated into the wiring loom 5 3 2 Ethernet Channels The MSI 60 has three 100 Mbit full duplex Ethernet communication ports The port...

Page 14: ...ch Motorsport PIN Name Description Used for MSI 60 16 CAN Low Diagnostic CAN bus 10 K Line ECU diagnosis 8 Ethernet RxD Ethernet interface 9 Ethernet RxD Ethernet interface 11 Ethernet TxD Ethernet interface 12 Ethernet TxD Ethernet interface 22 Screen Cable screen ...

Page 15: ...12 B_D_ETH2_TX Ethernet Channel3 Tx minus 13 B_D_ETH2_TX Ethernet Channel3 Tx plus 14 B_D_CAN_L_A CAN A Low CAN A Low 15 B_D_CAN_H_A CAN A High CAN A High 16 O_V_UBAT Output switched UBATT Output 17 B_D_ETH0_RX Ethernet Channel1 Rx plus 18 B_D_ETH0_TX Ethernet Channel1 Tx plus 19 B_D_ETH1_TX Ethernet Channel2 Tx plus 20 B_D_ETH2_RX Ethernet Channel3 Rx plus 21 G_R_SCREEN Screen Screen 22 I_F_TIMES...

Page 16: ...or 4k99 or 49k9 20 UNI_ANA_06_N Input 21 UNI_ANA_05_N Input 22 UNI_ANA_02_P Input RPU 3k01 or 4k99 or 49k9 23 UNI_ANA_01_N Input 24 Reserved Do not connect 25 B_D_CAN B Low CAN B Low CAN B LOW 26 G_R_DIG1 Ground Reference DIG1 REV IN 27 EXC2_4 LVDT exciting voltage LVDT 4 28 VB_4 LVDT input B Input LVDT 4 29 EXC2_3 LVDT exciting voltage Input LVDT 3 30 EXC1_2 LVDT exciting voltage Input LVDT 2 31 ...

Page 17: ... Reference GND1 for analog inputs Input not sc save to UBATT 50 SE_ANA_4 Analog input 0 to 5 V switchable pull up Input RPU 3k01 51 UNI_ANA_14_P RPU 3k01 or 4k99 or 49k9 52 UNI_ANA_12_N 53 UNI_ANA_10_P RPU 3k01 or 4k99 or 49k9 54 UNI_ANA_04_N 55 UNI_ANA_03_N 56 UNI_ANA_05_P RPU 3k01 or 4k99 or 49k9 57 I_F_REV1 Revolution Frequeny input I encoder wheel Hall DF11 58 SENSPWR_5V Sensor supply 5 V 400 ...

Page 18: ... switchable pull up RPU 3k01 11 SE_ANA_7 Analog input 0 to 5 V switchable pull up RPU 3k01 12 UNI_ANA_32_P RPU 3k01 or 4k99 or 49k9 13 UNI_ANA_31_N 14 UNI_ANA_29_N 15 UNI_ANA_28_P RPU 3k01 or 4k99 or 49k9 16 UNI_ANA_26_N 17 UNI_ANA_24_P RPU 3k01 or 4k99 or 49k9 18 UNI_ANA_23_N 19 UNI_ANA_20_P RPU 3k01 or 4k99 or 49k9 20 UNI_ANA_22_N 21 UNI_ANA_21_N 22 UNI_ANA_18_P RPU 3k01 or 4k99 or 49k9 23 UNI_A...

Page 19: ... 44 RS232A RX RS232 receive 45 VA_7 LVDT input A LVDT 7 46 VB_7 LVDT input B LVDT 7 47 EXC1_5 LVDT exciting voltage LVDT 5 48 EXC2_5 LVDT exciting voltage LVDT 5 49 G_R_AGND3 Reference GND3 for analog inputs not sc safe to UBATT 50 SE_ANA_8 Analog input 0 to 5 V switchable pull up RPU 3k01 51 UNI_ANA_30_P RPU 3k01 or 4k99 or 49k9 52 UNI_ANA_28_N 53 UNI_ANA_26_P RPU 3k01 or 4k99 or 49k9 54 UNI_ANA_...

Page 20: ...Outputs 20 120 Modular Sensor Interface MSI 60 Bosch Motorsport PIN Name Description Direction Remark 61 UNI_ANA_30_N 62 UNI_ANA_27_P RPU 3k01 or 4k99 or 49k9 63 UNI_ANA_25_P RPU 3k01 or 4k99 or 49k9 64 UNI_ANA_25_N ...

Page 21: ...Mechanical Drawing 6 Bosch Motorsport Modular Sensor Interface MSI 60 21 120 6 Mechanical Drawing ...

Page 22: ...onnector Red PIN Description 1 2 3 12 V Supply Voltage 4 5 GND Supply Voltage 18 Ethernet Tx 7 Ethernet Tx 17 Ethernet Rx 6 Ethernet Rx 21 Ethernet Screen 7 1 1 Starting the MSI 60 The MSI 60 powers up by turning on the ignition of the car The Link LED at the PC s network adapter will illuminate If the LED is off check the wiring harness 7 1 2 About RaceCon RaceCon is an all integrated software to...

Page 23: ...Starting up 7 Bosch Motorsport Modular Sensor Interface MSI 60 23 120 1 Start the RaceCon software ...

Page 24: ...lar Sensor Interface MSI 60 Bosch Motorsport 2 In the File menu select New to create a new project 3 In the Toolbox select the MSI 60 and drag it into the Main Area A pop up window to specify the MSI 60 program archive appears ...

Page 25: ...chive is valid or not 5 Click Next 6 Select location of MSI 60 7 Click Finish The MSI 60 is inserted into the project and RaceCon tries to connect to the device Repeat the bespoken procedure for every additional MSI 60 If you are starting with a new delivered MSI 60 you once only need to assign the mountain loc ation s Please refer to Assign the Mounting Location 26 ...

Page 26: ...Assign the Mounting Location Because up to eight MSI 60 can be used in one network for I O expansion the mounting location is used for determination between the different MSI 60 At delivery no mounting location is set This is signaled by an orange RUN LED on the device Therefore one must first assign a mounting location to the MSI 60 before it can be used in the project The mounting location is pe...

Page 27: ... In the Project Tree right click on the project name e g New Project and then select Show discovered devices All connected MSI 60 are listed 2 Compare the listed device Type FNumber and SNumber to the identification plate to identify the device you want to make changes to ...

Page 28: ...The device will do a reset and the RUN LED on the device will change to green The list will show the new mounting location assignment It is good practice to physically label the MSI 60 with its mounting location Now the device is ready to be used A different coloring of the MSI 60 is used to indicate that the device is already con figured in the currently loaded RaceCon project or not white orange...

Page 29: ...es operational The feature activation status is stored permanently in the device and requires activat ing once only As the activation key is device specific a key delivered with one MSI 60 does not work on any other MSI 60 If you have not purchased an option package the next steps can be skipped 1 To activate a feature double click on MSI 60 in the Project Tree and click on the Features info tab i...

Page 30: ...I 60 Bosch Motorsport Feature status Locked disabled Unlocked activated 2 Double click on the feature you want to activate A feature unlock window appears 3 Enter the activation key you received for this feature on this device and click OK when done ...

Page 31: ...rsport Modular Sensor Interface MSI 60 31 120 The feature s status changes to unlocked 4 Perform these steps to activate other features you purchased Switch the car s ignition off and on again to cycle the power of the MSI 60 ...

Page 32: ... further calculations in the whole RaceCon project Conditional function Arithmetic and logical operations on one or more measurement channel s If Else structure with reset Numerical result Result can be used as input source for various display elements numeric elements alarms Bargraphs and further calculations in the whole RaceCon project All math channels can be used globally in the whole MSI 60 ...

Page 33: ... logical operator e Choose a measurement channel f Define a value that can be used as a constant in the formula g Choose a function h Describes the function selected above NOTICE To select an input channel from a specific device put the device name enclosed by in front of it e g MSI 60 Left time_sec 2 Click Finish when done The math channel is displayed in the MSI 60 math channel window 8 1 2 Crea...

Page 34: ...ing configuration possibilities in the picture above a Enter the name of the conditional function b Enter the If condition Click on the pencil symbol to open an editor to enter expressions c Enter the Then condition Click on the pencil symbol to open an editor to enter expressions d Enter the Otherwise condition Click on the pencil symbol to open an editor to enter expressions e Enter the reset va...

Page 35: ... the condition entered in the OTHERWISE window The returned value is the content of the new variable entered in Name The reset value is always set for the new variable entered in Name before If condition becomes TRUE for the first time after power up when If condition changes state from FALSE to TRUE An example of a condition to set up the maximum front brake pressure is given on the next page Exa...

Page 36: ..._mx 30 the new value for p_br_front_mx is set to 40 As p_br_front falls below 20 the IF condition turns to FALSE Now the OTHERWISE condition is triggered Because the condition p_br_front_mx sets the value of p_br_front_mx and the value that is already set to 40 before nothing changes When p_br_front rises to 40 the If condition changes to TRUE again and triggers the THEN condition Now the reset va...

Page 37: ...ons in the whole RaceCon project Condition combination Combination of several up to 16 condition channels for more complex calculations Logical result All condition channels can be used globally in the whole MSI 60 project 8 2 1 Creating a new Condition Channel Follow the steps shown in the screenshot a Double click on Conditional Channels in Project Tree b Click on Add condition The create edit c...

Page 38: ...nd the measurement channel or condition to becompared Range Choose the measurement channel or condition the operator and define the minimum and maximum value Multiple Choose the measurement channel or condition the operator and enter the value of up to 5 constants d Enter the minimal time to detect the signal of the measurement channel to avoid high frequent switchovers e Enter the time the signal...

Page 39: ...ion The create edit condition combination window appears 1 Define the condition combination using the following configuration possibilities a Enter the name of the condition combination b Create the condition combination in the window Choose a channel condition conditional function math measurement channel with binary values to be compared Combine multiple conditions by adding AND or OR relations ...

Page 40: ... FALSE Result is as a constant with the value TRUE or FALSE Blinking Result is a blinking if the condition is fulfilled Pulse Result is a short one time pulse if the condition is fulfilled Toggling output Result is a pulse that lasts until the next condition is fulfilled 3 Click Finish when done The conditional combination is displayed in the MSI 60 condition channel window ...

Page 41: ...es output frequency and row counter are configurable CAN gateway functionality transfer from one bus to the other 9 1 CAN Bus Trivia CAN message 11 bit standard or 29 bit extended identifier Up to 8 bytes of data payload CAN bus Needs termination resistors 120 Ohm in wiring harness All devices connected to the bus must use identical data rate Configuration of MSI 60 bus data rate in Properties men...

Page 42: ...annel configuration to vector CAN database DBC e Export RaceCon CAN input configuration to file f Import RaceCon CAN input configuration from file g Display CAN bus properties baudrate 9 2 2 Create new CAN Channel 1 Right click on CAN Input of desired bus CAN1 or CAN2 2 Select New CAN Channel from menu 3 Insert name and description of channel 4 Click OK when done The channel is listed in the Data ...

Page 43: ...om CAN bus b Conversion to physical values c Mini CAN analyzer functionalit d Automatic assignment to measurement view 9 2 4 Extracting Data from CAN Bus Representation Byte Some CAN devices need to be addressed by a byte represented CAN channel The ad dress can be assigned in this window and is illustrated by a bargraph ...

Page 44: ...s show the assignment of the multiplexer bytes Representation Bit Some CAN devices need to be addressed by a bit represented CAN channel The address can be assigned in this window and is illustrated by a matrix table a Enter name of the CAN channel b Enter CAN message ID Check the box if extended IDs 29 bit are used c If replacement values are used specify time out period and raw value d Check the...

Page 45: ...al Features CAN analyzer functionality This functionality is only available if a MSA Box I II is used to connect the MSI 60 to the PC Choose the CAN bus that is connected to the MSA Box to display the raw value and the converted physical value here Automatic creation of online measurement sheets The CAN channel can be automatically inserted to a measurement sheet Insert a name for a new sheet or s...

Page 46: ...ements in the Toolbox 3 Drag the desired Measurement element e g Numeric Indicator and drop it on the Measurement Sheet 4 Click on folder CAN Input of desired CAN bus to display available channels 5 Drag desired measurement channel and drop it on the measurement element The measurement element displays the values of the assigned channel ...

Page 47: ...f desired bus CAN1 or CAN2 2 Select Import DBC file from menu A file browser opens 3 Select DBC file to import and click OK when done A channel import window opens 4 Select desired channels on the left and use the Add button to add them to import list 5 Click OK when complete The channels are inserted in the Data window 9 2 9 Export RaceCon CAN Configuration 1 Right click on CAN Input of desired b...

Page 48: ...ow opens 3 Specify the filename 4 Click OK when done 9 2 10 Import RaceCon CAN Configuration 1 Right click on CAN Input of desired bus CAN1 or CAN2 2 Select Import from menu A file browser opens 3 Select the input file and click OK An Import Selection window opens 4 Select channels to import ...

Page 49: ...60 and ECU MS 5 1 the Solve Label Ambiguity window opens 7 Assign the ambiguous channels to the desired source 8 Click Finish 9 3 CAN Output This chapter describes the CAN Output Channel of the MSI 60 9 3 1 Output Configuration a Open CAN output message b Create new CAN output message c Export RaceCon CAN output configuration to file d Import RaceCon CAN output configuration from file e Display CA...

Page 50: ...iguration window opens in the Main Area 6 Click on MSI 60 in the MSI 60 Project Tree to display all labels 7 Select the desired measurement channel and drop it on message s bytes The measurement channel is assigned to the CAN message 9 3 3 Set up of Word Length Byte Order and Quantization Word length and quantization of channel can be adapted if necessary Byte Order can only be changed if a channe...

Page 51: ...5 Import RaceCon CAN Configuration 1 Right click on CAN Output of desired bus CAN1 or CAN2 2 Select Import from menu A file browser opens 3 Select the input file and click OK An Import Selection window opens 4 Select channels to import 5 Drag and drop the channel to CAN Output of desired CAN bus on right hand side ...

Page 52: ...nterface MSI 60 Bosch Motorsport 6 Click Next If a measurement channel belongs to more than one source e g M 60 and ECU MS 5 1 the Solve Label Ambiguity window opens 7 Assign the ambiguous channels to the desired source 8 Click Finish ...

Page 53: ...ifferential 5 V to 5 V Single ended 0 to 5 V 18 bit A D converter Switchable pull up resistors for switches NTC PT100 or PT1000 sensors 200 kHz acquisition rate up to 1 kHz recording rate Linear phase digital filter 8 Lvdt inputs Switchable 2 5 5 10 kHz 3 5 10 VRMS 2 frequency inputs Switchable Hall inductive DF11 20 kHz max frequency 10 ms measurement window 4 PWM outputs Low side switch Up to 1 ...

Page 54: ...ltered physical value Filtered channels are routed through digital low pass filters MSI 60 uses A D converter oversampling and digital filtering to recording rate Digital filters eliminate out of band noise Cut off frequency automatically adjusted to recording rate Linear phase no signal distortion Latency compensation no filter delay in recorded data 10 3 Configuring Inputs This chapter describes...

Page 55: ...otorsport Modular Sensor Interface MSI 60 55 120 2 Expand the list of I O Channels by clicking on in the MSI 60 Project Tree 3 Drag the Bosch Wizard from the Toolbox and drop it on the desired analog input channel in the MSI 60 Project Tree ...

Page 56: ...r Wizard opens a Choose the sensor s category b Narrow your choice by choosing a type c Select the exact type d Opens sensor s datasheet e These calibration values will be used 4 Click Finish when done 5 The Create channel on MSI 60 window opens 6 Enter channel name and description 7 Click Ok when done ...

Page 57: ...ltered mV value of sensor name physical value of sensor name_fi filtered physical value 10 3 2 Configuring a generic linear Sensor Example Acceleration sensor 5 g From sensor data sheet operating characteristics Sensitivity 400 mV g Offset 2 500 mV The sensor has a linear output signal with sensitivity and offset 1 Click on Measurement Sources in the Toolbox 2 Expand the list of I O Channels by cl...

Page 58: ... the analog channel of the MSI 60 Select the 3 010 Ohm pull up resistor 5 Click Next when done The second part of the Sensitivity Offset Wizard opens a Physical channel value b Electrical pin value c Choose unit group and unit of physical value d Enter values from sensor datasheet 6 Click Next when done The third part of the Sensitivity Offset Wizard opens 7 Click Finish when done 8 Enter channel ...

Page 59: ... Measurement label Function raw_name mV value of sensor raw_name_fi filtered mV value of sensor name physical value of sensor name_fi filtered physical value Working with automatically created measurement sheets is explained in chapter Setting up an online Measurement 86 10 3 3 Configuring a generic nonlinear Sensor Example Thermistor 5 kOhm From sensor data sheet resistance values over temperatur...

Page 60: ...lbox and drop it on the desired analog input channel in the MSI 60 Project Tree A Characteristic Curve Wizard opens 4 To activate the internal MSI 60 pull up resistor check the box The internal MSI 60 pull up resistor is used to get a 5 V signal at the analog channel of the MSI 60 Select the 3 010 Ohm pull up resistor a Channel is linked to ANA1 b Available measurements for channel c Input pin pul...

Page 61: ...perature pairs from sensor datasheet here the 3 01 kOhm pull up resistor is automatically taken into account 6 Click Next when done The third part of the Characteristic Curve Wizard opens a Physical limits of channel b Enter physical limits of the channel c Choose data type of the measurement d This sensor does not need offset calibration e Enter name to automatically create a new measurement shee...

Page 62: ...Characteristic curve for sensor e Adjustment is disabled Available measurements for channel Measurement label Function raw_name mV value of sensor raw_name_fi filtered mV value of sensor name physical value of sensor name_fi filtered physical value Working with automatically created measurement sheets is explained in chapter Setting up an online Measurement 86 10 3 4 Configuring a PT 100 or PT 100...

Page 63: ...Select Characteristic Curve and drop it into the Main area Select all items as bellow PT100 Signal type Single Ended Pull up value 4 99 kOhm Input range 0 5 000mV Gain 16x 5 V IN IN PT 100 4 99 kΩ 200 Ω PT1000 Signal type Single Ended Pull up value 49 9 kOhm Input range 0 5 000mV Gain 16x ...

Page 64: ...sport 5 V IN IN PT 1000 49 9 kΩ 200 Ω And go next Select all items bellow X Axis unit mV Y Axis group temperature Y Axis unit Relation between mV and temperature PT 100 mV 1278 1337 1396 1454 1512 1570 1628 1685 1742 1799 1856 1912 1968 2024 40 30 20 10 0 10 20 30 40 50 60 70 80 90 ...

Page 65: ...500 510 mV 4201 4246 4292 4337 520 530 540 550 PT 1000 mV 1323 1384 1445 1505 1565 1625 1684 1744 1803 1862 1920 1979 2037 2094 40 30 20 10 0 10 20 30 40 50 60 70 80 90 mV 2152 2209 2266 2323 2379 2435 2491 2547 2602 2657 2712 2767 2822 2876 100 110 120 130 140 150 160 170 180 190 200 210 220 230 mV 2930 2983 3037 3090 3143 3196 3248 3300 3352 3404 3456 3507 3558 3609 240 250 260 270 280 290 300 3...

Page 66: ... all items bellow Limit minimum Expected minimum temperature Limit maximum Expected maximum temperature Output data type 8 12 or 16 Bit Adjustment value Check it if adjustment value will be used and input adjustment value Measurement sheet Input the name of Measurement sheet if needed Go Finish ...

Page 67: ...Put in the channel name and its description optional Go OK After sensor setup MSI 60 Front left goes orange different between PC and MSI 60 Front left Then right click and select Download configuration Illustration 7 Before sending configuration Illustration 8 After sending configuration ...

Page 68: ... 400 Hz to 5 kHz Test input frequency 2 5 kHz A Sensitivity 31 5 mV V mm The zero position of the sensor is internally represented as 2 500 mV therefore the Offset must be set to 2 500 mV The sensor has a linear output signal with sensitivity and offset 1 Click on Measurement Sources in the Toolbox 2 Expand the list of I O Channels by clicking on in the MSI 60 Project Tree 3 Drag the Sensitivity O...

Page 69: ...d Enter values from sensor datasheet 6 Click Next when done The third part of the Sensitivity Offset Wizard opens a Physical limits of channel b Enter physical limits of the sensor c Choose datatype of the measurement variable d Checkbox to enable online calibration of offset and enter desired physical offset value e Enter name to automatically create a new measurement sheet 7 Click Finish when do...

Page 70: ...al value Working with automatically created measurement sheets is explained in chapter Setting up an online Measurement 86 10 3 6 Configuring a Multipoint Adjustment Example Measurement of wheel force Physical property wheel force not directly measureable Load transfer through suspension kinematics Physical value at sensor position defined by vehicle Curve definition by online adjustment at vehicl...

Page 71: ...a 5 V signal at the analog channel of the MSI 60 The fixed value of the internal MSI 60 pull up resistor is 3 010 Ohm 1 Click Next when done The second part of the Multipoint Adjustment Wizard opens a Physical channel value b Electrical pin value c Choose unit group and unit of physical value d Select type of curve e Enter physical adjustment values here can still be edited later 2 Click Next when...

Page 72: ...cally create a new measurement sheet 3 Click Finish when done 4 Enter channel name and description 5 Click OK when done The channel is inserted into the MSI 60 Project Tree a Channel is linked to ANA06 b Available measurements for channel c Input pin pull up resistor is activated d Multipoint characteristic curve for sensor e Adjustment is enabled Available measurements for channel Measurement lab...

Page 73: ...hapter Setting up an online Measurement 86 10 3 7 Digital Filter Details MSI 60 uses A D converter oversampling and digital filtering to recording rate Digital filters eliminate out of band noise Cut off frequency automatically adjusted to recording rate Linear phase no signal distortion Example 100 Hz recording rate 10 ms 40 Hz passband 99 50 Hz stopband 1 Latency compensation no filter delay in ...

Page 74: ...ed in recorded data Correction is of course not possible for real time data display online PWM out Use filtered data for recording use unfiltered data for realtime 10 3 8 Configuring a Frequency Input Example Measurement of wheel speed Pulse wheel attached to wheel Each passing tooth of pulse wheel triggers Hall sensor Calculation of wheel speed with wheel circumference 1 Click on Measurement Sour...

Page 75: ... c Choose data type of the measurement variable d Choose Limit minimum speed e Choose Limit minimum speed f Enter name to automatically create a new measurement sheet 4 Click Finish when done 5 Enter channel name and description 6 Click OK when done The channel is inserted into the MSI 60 Project Tree a Channel is linked to REV01 b Available measurements for channel c Input pin has Hall interface ...

Page 76: ...ivity Offset calculation on input channel Characteristic curve calculation on input channel Computed vehicle speed PWM output control covered in a special section Lap trigger covered in a special section Example Sensitivity Offset calculation on input channel 1 Click Measurement Sources in the Toolbox 2 Drag the Sensitivity Offset computed source from the Toolbox and drop it on Com puted Channels ...

Page 77: ...inish when done 5 Enter channel name and description 6 Click OK when done The channel is inserted into the MSI 60 Project Tree Working with automatically created measurement sheets is explained in chapter Setting up an online Measurement 86 10 5 Hysteresis The hysteresis function avoids the high frequent switchover of the measurement channel value The hysteresis can be adjusted for each input meas...

Page 78: ...ges from A to B f Enter output value of state B in the unit selected in b g Enter threshold value when state changes from B to A h Enter delay time when state changes from B to A i Enter time when the hysteresis function is activated after vehicle s startup j Enter the channel s state A or B at startup 3 Click Next when done The second part of the Hysteresis Wizard opens 4 Click Finish when done 5...

Page 79: ...braking Calculating vehicle speed over ground Vehicle speed calculation function Calculating vehicle speed of 2 wheel drive Wheel speeds of non driven axle as in put Calculated speed is average of both speeds if speed difference between wheels limit Calculated speed is maximum of both speeds if speed difference between wheels limit Calculating vehicle speed of 4 wheel drive Wheel speeds of all whe...

Page 80: ...Speed Wizard opens a Choose device b Choose input source internal external c Choose driven axle d Choose individual wheel speed channels e Set limit for speed difference for calculation 4 Click Finish when done The speed calculation is inserted into the MSI 60 Project Tree a Speed calculation in MSI 60 Project Tree b Measurement channels calculated speed and calculated distance c Configuration win...

Page 81: ...led by input channel MSI 60 has 4 PWM outputs Low side switch Up to 1 A each Selectable output frequency Duty cycle controlled by characteristic curve Configuring a PWM Output 1 Click on Measurement Sources in the Toolbox 2 Drag the PWM Out computed source from the Toolbox and drop it on the desired PWM_OUT channel in the MSI 60 Project Tree A PWM Out Wizard opens ...

Page 82: ...duced by the digital filter Use unfiltered values for this purpose The power on state of the PWM output is switch open 0 duty cycle a Choose input channel b Choose output frequency c Define characteristic curve d Enter name to automatically create a new measurement sheet 3 Click Finish when done 4 Enter channel name and description 5 Click OK when done The channel is inserted into the MSI 60 Proje...

Page 83: ...surement label Function pwm_err_ls_out_01_OL PWM output 1 error open load pwm_err_ls_out_01_OT PWM output 1 error over temperature pwm_err_ls_out_01_SCB PWM output 1 error short circuit to battery pwm_err_ls_out_01_SCG PWM output 1 error short circuit to GND NOTICE The diagnosis of PWM output 2 to 4 is similar ...

Page 84: ...ate sensors in the vehicle Live display of sensor values on the PC Use RaceCon for diagnosis online measurement and calibration Communication interface Ethernet Communication protocol XCP 11 1 Achieving an online Connection This chapter describes how to set up the PC for access going online and how to update the firmware 11 1 1 Set up the PC for Access 1 Switch off local firewall on the PC 2 Set I...

Page 85: ... OK to download RaceCon configuration to MSI 60 The download starts A green dot and background on the device in the project view and the MSI 60 Project Tree indicate a successful download and system consistency If the system s configuration in RaceCon has been changed the dot and background be comes yellow and a configuration download is necessary 11 1 3 Configuration Download 1 Right click on MSI...

Page 86: ... download starts A green dot and background indicate a successful download 11 2 Setting up an online Measurement MSI 60 supports online measurement of sensor values and diagnostic variables Expand Measurement Container and Measurement Folder 1 in the Project Tree and double click on Sheet1 The Sheet 1 is opened in the Main Area ...

Page 87: ... the context menu of the project new measurement folders can be created From the context menu of a measurement folder the folder can be renamed and deleted It also allows the creation of measurement pages From the context menu of a measurement page the page can be renamed and deleted ...

Page 88: ...een different pages click on the tabs on the bottom of the Main Project Area To add an element to a measurement sheet do following steps 1 Drag a measurement element from the Toolbox and drop it on the measurement sheet 2 Click on MSI 60 in the Project Tree to display all measurement channels ...

Page 89: ...l and drop it on the measurement element If the MSI 60 is online the value is displayed The measurement element s appearance can be changed using the Properties Menu RaceCon offers different types of measurement elements a Circular gauge b Temperature gauge c Vertical Bar graph style d Horizontal Bar Measurement label ...

Page 90: ...th the MSI 60 as well as with all other devices connected to RaceCon 1 During the configuration of a measurement channel select a measurement sheet from the list box or enter a name for a new measurement sheet Invalid path 17604229132 17604030347 131846 a Select existing sheet from list or enter name of new sheet 2 To create the sheets right click on MSI 60 and select Create measurement views from...

Page 91: ...ion 11 2 2 Using the Measurement Sheets 1 When RaceCon is online press the F11 key to switch from Design Mode into Race Mode The measurement sheet is extended to full screen The button for offset calibration is active 2 Switch between different sheets using the tabs at the bottom of the page or the key board shortcuts associated with the sheets 3 Press the Esc key to return to Design Mode 11 3 Onl...

Page 92: ...ent channel a Check box to enable online offset calibration and enter desired physical target value In the channel view a Activate switch to enable online calibration 11 3 2 Performing the online offset Calibration 1 MSI 60 has to be connected to RaceCon to calibrate the sensor s offset 2 Apply the desired physical condition to the sensor e g 1 G to an acceleration sensor ...

Page 93: ...lue b Initiate calibration The sensor s offset is now calibrated 11 4 Group Adjustment Group adjustment is the simultaneous online calibration of several channels This is useful e g to set all wheel forces and damper positions to 0 when the vehicle is positioned on a flat patch To setup a group adjustment right click on Group adjustments in the project tree and select Add group adjustment Group ad...

Page 94: ...device is online click to test adjustment Select or create a trigger channel set the trigger edge and assign the channels to be ad justed by this trigger condition Add a further group by right click on Group adjustments in the project tree and select Add group adjustment From the context menu it is possible to rename the group Select the trigger channel trigger edge and assign the channels to be a...

Page 95: ...ough suspension kinematics Physical value at sensor position defined by vehicle Curve definition by online adjustment at vehicle 1 Create a multipoint adjustment measurement channel To create a multipoint channel see chapter Configuring a Multipoint Adjustment 70 2 Download the configuration on the MSI 60 To connect the MSI 60 to RaceCon see chapter Connecting the MSI 60 to RaceCon 22 3 Click on t...

Page 96: ...alibration window d Analog and physical value 5 Click on Calibrate adjustment points to open calibration window 6 Apply the desired physical condition to the sensor e g by applying a force on the wheel 7 Enter the physical value in the value column of the desired calibration point e g 745 N 8 Press the Calibrate button of the desired calibration point 9 Repeat for all curve points 10 Click Close w...

Page 97: ...Online Measurement 11 Bosch Motorsport Modular Sensor Interface MSI 60 97 120 Adjustment points vs offset adjustment ...

Page 98: ...e consider this and replace the product name DDU 8 in this case with the name of your product 12 1 Error memory representation in RaceCon Bosch Motorsport devices feature an error memory Information on errors can be visual ized via RaceCon online measurement or can be transmitted via telemetry 12 1 1 Accessing the memory The error memory can be accessed as shown in the illustration ...

Page 99: ...or memory even after a power cycle The error state will then reflect if the error is still active or not An error is deleted from the list when the user actively clears the error memory the user updates the firmware The error memory is not cleared by a configuration download and is not cleared by a power cycle 12 1 2 Clearing the error memory There are two ways of clearing the error memory both ar...

Page 100: ...eed to be distinguished 12 2 1 Error Memory Properties The following property is available for the error memory itself Error Status device measurement label error_state 0 no error present in memory 1 at least one inactive error present in memory no active errors 2 at least one active error present in memory If displayed in a measurement sheet this property s value 0 1 or 2 is translated into a ver...

Page 101: ...olor scheme within RaceCon provided RaceCon is online with the system 0 no error present in memory No orange border MIL off black No entries 1 at least one inactive error present in memory no active errors Constantly orange border Info cycling through errors present in error memory MIL constantly orange ...

Page 102: ...error_location_rotate e g ANA01 for an error concerning the first ANA channel Error durations How long has the error been active If an error encounters a non active period before being cleared from the memory and is then detected again the error duration keeps on accumulating The number of active periods can be seen from the number of oc currences Number of occurrences How many times has the error...

Page 103: ...y and represent the respective property of each error period ically The following screenshot shows error properties which can be displayed or logged Labels hold information on error 1 an ANA3 error Labels hold information on error 2 n 1 Labels hold information on error n a CAN error After the last error and its error properties have been displayed the labels will start again with the first error i...

Page 104: ...oring limits Shortcut Detection Cable Breakage The pin diagnosis functionality check whether measurement is within the desired range can be activated in the ANA pin setup wizard to allow for a diagnosis regarding shortcut to ground shortcut to battery voltage and cable breakage a minimum maximum has to be defined ...

Page 105: ...on consists of pull up resistors being activated and deactivated evaluating the behavior of the measured value detects cable breakage regardless of the pull up resistor being activated by the user 1 Open the Error Memory of the Device 2 Click start detection of cable 3 Check the Error Memory for new fault entries regarding Open line errors ...

Page 106: ...nfiguration the configuration of Input channels CAN I O PWM Calibration data Characteristic curves and offsets created by online calibration at the vehicle 13 2 Firmware Update The scheme shows the process during each connection between RaceCon and MSI 60 Firmware update is only possible if the MSI 60 is connected to RaceCon The configuration of input channels CAN I O and PWM will not be changed ...

Page 107: ...ware archive PST 3 Click OK when done The firmware update starts The MSI 60 displays the message Updating firmware When the firmware update is complete the MSI 60 displays the message Updating firmware finished Do a power cycle NOTICE Do not switch off the car s ignition or interrupt the power supply during the update In case of interruption the power data will be lost or the device could be damag...

Page 108: ...13 Firmware 108 120 Modular Sensor Interface MSI 60 Bosch Motorsport 4 Switch the car s ignition off and on again to cycle the power of the MSI 60 ...

Page 109: ...copy of a device This can be useful for copying specific data like sensor offset calibration to a spare unit for a specific car Create a clone file 1 Open the Tools window and click on the Clone button in the Extras menu 2 Select Extract from the dropdown menu 3 Choose the hardware device which should be cloned 4 Define destination and filename 5 Click OK to start procedure ...

Page 110: ...r Interface MSI 60 Bosch Motorsport Change the device 1 Click Clone apply in Extras menu 2 Choose clone file 3 Click Ok Please remember that following properties are not stored into the clone Lifetime of device Serial number Upgrade features ...

Page 111: ...eeds level shifter Baud rate 9 600 is standard for GPS MSI 60 supports 1 200 to 115 200 baud GPS Rx interface baud rate must match the device baud rate MSI 60 baud rate can be set with the GPS_BAUDRATE characteristic Data format MSI 60 expects 8 data bits no parity bit 1 stop bit 8N1 15 2 Protocol MSI 60 expects NMEA Protocol ASCII The following messages are decoded Message Function GGA GPS fix in...

Page 112: ...uary 0 11 gps_day Day of the month 1 31 gps_hour Hours since midnight 0 23 gps_min Minutes after the hour 0 59 gps_sec Seconds after the minute 0 59 gps_hsec Hundredth part of second 0 99 gps_smask Mask specifying types of packages from which data has been obtained gps_sig GPS quality indicator 0 Invalid 1 Fix 2 Differential 3 Sensitive gps_fix Operating mode used for navigation 1 Fix not availabl...

Page 113: ...the baudrates of the GPS sensor and the device match Is the GPS sensor set up for 8N1 transmission parameters Is the GPS sensor set up for NMEA messages Are the GGA VTG RMC messages activated With a correctly wired and powered GPS sensor the changing GPS time information gps_sec can be immediately observed GPS sensor start up Does the GPS sensor view the sky Did the GPS sensor complete its initial...

Page 114: ...WP RP F9 Start measurement CTRL F9 Start recording F10 or Alt Go to menu bar F11 Toggle display to fullscreen Race Mode F12 Enlarge main screen CTRL Tab Switch between opened windows Project Tree Plus at numeric pad or right cursor Expand selected node Minus at numeric pad or left cursor Close selected node Star at numeric pad Open all nodes DEL Delete selected object Display page measurement page...

Page 115: ...cessories and packaging should be sorted for recycling in an environment friendly manner Do not dispose of this electronic device in your household waste Waste electronic equipment must be disposed of properly according to Electrical and Electronics Act ElektroG and the European WEE directive ...

Page 116: ...ror Memory Representation in RaceCon 18 2 1 Accessing the Memory 18 2 2 Cleaning the Error Memory 18 3 Information on Errors available from the Error Memory 18 3 1 Error Memory Properties 18 3 2 Error Properties 18 4 Configuration 18 4 1 Monitoring limits Shortcut Detection Cable Breakage 18 4 2 Open Line Detection ...

Page 117: ...Bosch Motorsport Modular Sensor Interface MSI 60 117 120 ...

Page 118: ...118 120 Modular Sensor Interface MSI 60 Bosch Motorsport ...

Page 119: ...Bosch Motorsport Modular Sensor Interface MSI 60 119 120 ...

Page 120: ...Bosch Engineering GmbH Motorsport Robert Bosch Allee 1 74232 Abstatt Germany www bosch motorsport com ...

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