BONFIGLIOLI ACTIVE Cube ACU 201-01 Operating Instructions Manual Download Page 199

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15.4.8

Fixed Value Change-Over

As a function of the selected configuration, the reference figures are specified via the

assignment of the

Reference frequency source

475 or

Reference percentage

source

476. Accordingly, there can be a change between the fixed values by connec-

tion of the logic signals with the parameters

Fixed frequency change-over 1

66,

Fixed frequency change-over 2

67 or the parameters

Fixed percent change-over 1

75,

Fixed percent change-over 2

76.

By combining the logic states of the fixed frequency change-over modes 1 and 2,

fixed frequencies 1 through 4 can be selected:

Fixed Frequency Control

Fixed frequency
change-over 1

Fixed frequency
change-over 2

Function / active fixed value

Fixed Frequency 1

480

Fixed Frequency 2

481

Fixed Frequency 3

482

Fixed Frequency 4

483

0 = contact open

1 = contact closed

By combining the logic states of the fixed percentage change-over modes 1 and 2,

fixed frequencies 1 through 4 can be selected:

Fixed Percentage Control

Fixed percentage
change-over 1

Fixed percentage
change-over 2

Function / active fixed value

Fixed Percentage

1 520

Fixed Percentage

521

Fixed Percentage

3 522

Fixed Percentage

4 523

0 = contact open

1 = contact closed

15.4.9

Motor Potentiometer

The parameters

Reference frequency source

475, and

Reference percentage

source

476 contain operation modes with motor potentiometer. The

Operation

mode

474 defines the behavior of the motor potentiometer function and the parame-

ters

Frequency Motorpoti Up

62,

Frequency Motorpoti Down

63 or

Percent Motor-

poti Up

72,

Percent Motorpoti Down

73 the connection with the available logic sig-

nals.

Motor Potentiometer Control

Motorpoti Up

Motorpoti

Down

Function

Output signal does not change.

Output value rises at set ramp.

Output value drops at set ramp.

Output value is reset to initial value.

0 = contact open

1 = contact closed

06/13

Operating Instructions ACU

199

Summary of Contents for ACTIVE Cube ACU 201-01

Page 1: ...ACTIVE CUBE Operating Instructions Frequency inverter 230 V 400 V 0 25 kW 132 kW...

Page 2: ......

Page 3: ...ives and guidelines to be adhered to by the operator 19 2 8 Operator s general plant documentation 19 2 9 Operator s operating staff s responsibilities 19 2 9 1 Selection and qualification of staff 19...

Page 4: ...of Unit 54 6 4 1 Dimensioning of conductor cross section 54 6 4 1 1 Typical cross sections 54 6 4 2 Mains Connection 56 6 4 3 Motor Connection 56 6 4 3 1 Length of motor cables without filter 57 6 4...

Page 5: ...alue Menu VAL 89 7 4 Parameter Menu PARA 90 7 5 Copy Menu CPY 91 7 5 1 Reading the Stored Information 91 7 5 2 Menu Structure 92 7 5 3 Selecting the Source 92 7 5 4 Selecting the Destination 93 7 5 5...

Page 6: ...27 10 3 Internal values 127 10 4 Speed Sensor 1 128 10 4 1 Operation Mode Speed Sensor 1 128 10 4 2 Division marks speed sensor 1 130 10 4 3 Gear factor speed sensor 1 131 10 4 4 Filter time constant...

Page 7: ...ramps 163 14 8 Percentage Value Ramps 166 14 9 Block Frequencies 166 14 10 Motor Potentiometer 167 14 10 1 Motorpoti MP 168 14 10 2 Motorpoti KP 168 14 10 3 Controlling the Motor via the Control Unit...

Page 8: ...rent limits 210 17 2 Voltage controller 211 17 3 Technology Controller 216 17 4 Functions of Sensorless Control 226 17 4 1 Slip compensation 226 17 4 2 Current limit value controller 226 17 5 Function...

Page 9: ...9 1 Actual Values of the Frequency Inverter 257 19 1 1 STO Status 259 19 2 Actual Values of the Machine 260 19 3 Actual value memory 261 19 4 Actual Values of the System 262 19 4 1 Actual System Value...

Page 10: ...uctured according to the customer specific requirements made on the frequency inverter Quick start guide The Quick Start Guide describes the basic steps required for mechanical and electrical installa...

Page 11: ...d Brake control for Crane and Hoist drives The products for CANopen communication comply with the specifications of the user organization CiA CAN in Automation The products for EtherCAT communication...

Page 12: ...or existing agreement assurance or legal relationship Neither are they intended to supplement or replace such agreements assurances or legal relationships Any obligations of the manufacturer shall so...

Page 13: ...many These user manual is intended for the operator of the frequency inverter Any disclosure or copying of this document exploitation and communication of its contents as hardcopy or electronically sh...

Page 14: ...oubleshooting Based on their qualifi cation and or know how qualified staff must be capable of identifying defects and assessing func tions Qualified electrician The term Qualified Electrician covers...

Page 15: ...for commercial use as per EN 61000 3 2 No capacitive loads may be connected to the frequency inverter The technical data connection specifications and information on ambient conditions are indicated o...

Page 16: ...iscon nection device was installed by the operator Electrostatic charging Touching electronic components bears the risk of electrostatic discharges Thermal hazards Risk of accidents by hot machine pla...

Page 17: ...hreat holding a medium risk of death or serious injury if not avoided CAUTION Identification of immediate threat holding a low risk of minor or moderate physical inju ry if not avoided NOTE Identifica...

Page 18: ...collect all materials for reuse 2 6 6 Grounding symbol Symbol Meaning Ground connection 2 6 7 ESD symbol Symbol Meaning ESD Electrostatic Discharge can damage components and assemblies 2 6 8 Informati...

Page 19: ...r the influence of any drugs Note the minimum age required by law Define the staff s responsibility in connection with all work on the frequency inverter clearly Work on the electrical components may...

Page 20: ...et The duration of storage without connection to the permissible nominal voltage may not exceed one year 2 10 4 Handling and installation Do not commission any damaged or destroyed components Prevent...

Page 21: ...tor in the DC link is dis charged Wait for at least 3 minutes after shutdown before starting electrical or mechanical work on the frequency inverter Even after this waiting time make sure that the equ...

Page 22: ...or persons authorized by the manufacturer Check protective equipment regularly Before performing any maintenance work the machine plant must be disconnected from mains supply and secured against rest...

Page 23: ...onger triggered In order to comply with EN 60204 it must be ensured by taking external measures that the drive does not start without prior confirmation Without a mechanical brake the drive might not...

Page 24: ...he motor is disconnected and the motor is coasting to a standstill or has already stopped high voltages may still be present on the motor terminals Before working e g maintenance on live parts the pla...

Page 25: ...lug in terminals for mains connection and DC linking C Terminal strip X10 Phoenix ZEC 1 5 3ST5 0 Plug in terminals for the relay output D Standard fixtures for vertical assembly E Brief Instructions a...

Page 26: ...or vertical assembly D Brief Instructions and Operating Instructions on CD ROM E Control terminals X210A X210B Wieland DST85 RM3 5 Plug in terminal for connection of the control signals Please check i...

Page 27: ...l assembly D Brief Instructions and Operating Instructions on CD ROM E Control terminals X210A X210B Wieland DST85 RM3 5 Plug in terminal for connection of the control signals Please check incoming go...

Page 28: ...ssembly D Brief Instructions and Operating Instructions on CD ROM E Control terminals X210A X210B Wieland DST85 RM3 5 Plug in terminal for connection of the control signals Please check incoming goods...

Page 29: ...X210B Wieland DST85 RM3 5 Plug in terminal for connection of the control signals D Brief Instructions and Operating Instructions on CD ROM Please check incoming goods for quality quantity and nature w...

Page 30: ...roperly Altitude of installation Up to 1000 m at rated specifications Up to 4000 m at reduced power Storage Storage according to EN 50178 BONFIGLIOLI VECTRON recommends that the unit be connected to m...

Page 31: ...inals An overview of the settings is displayed at the last but one page of these operating instructions Technical data of control terminals Digital inputs X210A 3 X210B 2 Low Signal DC 0 3 V High Sign...

Page 32: ...ditions Energy dissipation 2 kHz switching frequency P W 32 38 43 53 73 Coolant temperature Tn C 0 40 3K3 DIN IEC 721 3 3 Storage temperature TL C 25 55 Transport temperature TT C 25 70 Rel air humidi...

Page 33: ...ent conditions Energy dissipation 2 kHz switching frequency P W 84 115 170 Coolant temperature Tn C 0 40 3K3 DIN IEC 721 3 3 Storage temperature TL C 25 55 Transport temperature TT C 25 70 Rel air hum...

Page 34: ...ssipation 2 kHz switching frequency P W 200 225 310 420 Coolant temperature Tn C 0 40 3K3 DIN IEC 721 3 3 Storage temperature TL C 25 55 Transport temperature TT C 25 70 Rel air humidity 15 85 not con...

Page 35: ...IP20 EN60529 Terminals A mm2 0 2 1 5 Form of assembly vertical Ambient conditions Energy dissipation 2 kHz switching frequency P W 30 35 40 46 58 68 Coolant temperature Tn C 0 40 3K3 DIN IEC 721 3 3 S...

Page 36: ...rotection IP20 EN60529 Terminals A mm2 0 2 1 5 Form of assembly vertical Ambient conditions Energy dissipation 2 kHz switching frequency P W 68 87 115 130 Coolant temperature Tn C 0 40 3K3 DIN IEC 721...

Page 37: ...tection IP20 EN60529 Terminals A mm2 0 2 6 0 2 16 Form of assembly vertical Ambient conditions Energy dissipation 2 kHz switching frequency P W 145 200 225 240 310 Coolant temperature Tn C 0 40 3K3 DI...

Page 38: ...ns HxWxD mm 250x200x260 Weight approx m kg 8 Degree of protection IP20 EN60529 Terminals A mm2 up to 25 Form of assembly vertical Ambient conditions Energy dissipation 2 kHz switching frequency P W 44...

Page 39: ...ion IP20 EN60529 Terminals A mm2 up to 70 Form of assembly vertical Ambient conditions Energy dissipation 2 kHz switching frequency P W 665 830 1080 1255 Coolant temperature Tn C 0 40 3K3 DIN IEC 721...

Page 40: ...sembly vertical Ambient conditions Energy dissipation 2 kHz switching frequency P W 1600 1900 2300 2800 Coolant temperature Tn C 0 40 3K3 DIN IEC 721 3 3 Storage temperature TL C 25 55 Transport tempe...

Page 41: ...above sea level h 4000 m max max coolant temperature 3 3 C 1000 m above sea level Mounting altitude in m above sea level Mounting altitude in m above sea level Output current in Coolant temperature in...

Page 42: ...WARNING During assembly make sure that no foreign particles e g chips dust wires screws tools can get inside the frequency inverter Otherwise there is the risk of short cir cuits and fire The frequenc...

Page 43: ...long side of the fixing plate in the heat sink and screwing it to the mounting plate The dimensions of the device and the installation dimensions are those of the standard device without optional com...

Page 44: ...ts to the heat sink of the frequen cy inverter and the assembly panel The frequency inverters are provided with fixing brackets which are fitted using four thread cutting screws The dimensions of the...

Page 45: ...M4x70 Assembly is done by screwing the two fixing brackets to the heat sink of the frequen cy inverter and the assembly panel The frequency inverters are provided with fixing brackets which are fitted...

Page 46: ...x c c1 Assembly is done by screwing the two fixing brackets to the heat sink of the frequen cy inverter and the assembly panel The frequency inverters are provided with fixing brackets which are fitte...

Page 47: ...by screwing the back wall of the frequency inverter to the assembly panel The dimensions of the device and the installation dimensions are those of the stand ard device without optional components an...

Page 48: ...of the frequency inverters may be 3 5 mA According to EN 50178 a permanent connection must be provided The protective conductor cross section required for grounding the fixing plate must be selected a...

Page 49: ...rent devices Type A to EN 50178 two phase power supply L1 L2 or three phase power supply L1 L2 L3 All current sensitive residual current devices Type B to EN 50178 Use EMC filters with reduced leakage...

Page 50: ...panels machine frames etc must be connected by means of PE cables The shield of the control cables is to be connected to ground potential properly i e with good conductivity on both sides shield clamp...

Page 51: ...te from the motor cable Connect the shield of this line on both sides If a brake resis tor is used the connection cable must also be shielded and the shield is to be connected to earth potential on bo...

Page 52: ...l STOB 2nd shutdown path for safety function STO Safe Torque Off response time approx 10 ms On 10 s Off Umax DC 30 V 10 mA at DC 24 V PLC compatible F Digital output S1OUT Digital signal DC 24 V Imax...

Page 53: ...he power supply switched off Make sure that the frequency inverter is discharged Hardware modules A B C A Control Unit KP500 Connection of the optional control unit KP500 or an interface adapter KP232...

Page 54: ...ne protective conductor of a size of 10 mm Mains cable 10 16 mm Install one protective conductor of the same size as the mains cable Mains cable 16 35 mm Install one protective conductor of a size of...

Page 55: ...1 12 13 15 18 0 25 kW 0 37 kW 0 55 kW 0 75 kW 1 1 kW 1 5 kW 1 85 2 2 kW 3 kW 4 kW 1 5 mm 2x1 5 mm or 1x10 mm 1 5 mm 19 21 5 5 kW 7 5 kW 2 5 mm 2x2 5 mm or 1x10 mm 2 5 mm 22 23 9 2 kW 11 kW 4 mm 2x4 mm...

Page 56: ...one another The cables connected to the frequency inverters may not be subjected to high voltage insulation tests unless appropriate circuitry measures are taken before 6 4 3 Motor Connection DANGER...

Page 57: ...an be used after taking appropriate technical measures e g use of low capacitance cables and output filters The following table contains recom mended values for the use of output filters Motor cable l...

Page 58: ...drive with synchronous servomotors is not possible Use a thermal monitoring element on each motor e g PTC resistor in order to avoid damage 6 4 3 5 Speed sensor connection Install sensor cables physic...

Page 59: ...ime Do not touch the brake resistor during operation or operational readiness of the frequency inverter Non compliance may result in skin burn Install a safeguard for protection against contact or fix...

Page 60: ...ed from power supply the mains DC link voltage and motor terminals may still be live for some time Switch off power supply before connecting or disconnecting the keyed plug in terminals X1 and X2 Main...

Page 61: ...G 22 16 2 0 25 1 5 mm AWG 22 16 2 X2 Star connection V W U Delta connection V W U V W U Rb2 Rb1 M 3 Connection of brake resistor with temperature switch X2 V W U Rb2 Rb1 Rb T1 Rb1 Rb2 T2 X2 Phoenix ZE...

Page 62: ...before connecting or disconnecting the mains cable to from terminal X1 the motor cables and the brake resistor to from terminal X2 Mains connection ACU 201 4 0 to 9 2 kW and 401 5 5 to 15 0 kW ACU 20...

Page 63: ...mm AWG 22 16 2 11 0 kW 15 0 kW 16qmm RM10 15 0 2 16 mm AWG 24 6 2 0 2 16 mm AWG 24 6 2 0 25 10 mm AWG 22 8 2 0 25 10 mm AWG 22 8 2 X2 X2 V W U Rb2 Rb1 M 3 X2 Rb T1 Rb1 Rb2 T2 V W U Rb2 Rb1 X2 4 0 kW...

Page 64: ...nd motor terminals may still be live for some time Switch off power supply before connecting or disconnecting the mains cable to from terminal X1 the motor cables and the brake resistor to from termin...

Page 65: ...mm AWG 20 2 2 18 5 kW 30 kW 25 6 15 00 0 5 25 mm AWG 20 4 2 1 00 25 mm AWG 18 4 2 1 5 25 mm AWG 16 4 2 X2 V W U Rb2 Rb1 M 3 X2 2 5 Nm 22 1 lb in 0 5 35 mm AWG 20 2 2 18 5 kW 30 kW 25 6 15 00 0 5 25 mm...

Page 66: ...When the frequency inverter is disconnected from power supply the mains DC link voltage and motor terminals may still be live for some time Switch off power supply before connecting or disconnecting...

Page 67: ...Nm 70 8 lb in Connection of brake resistor with temperature switch Wire cross section up to 70 mm 2 37 0 kW 65 0 kW threaded bolt M8x25 X2 8 Nm 70 8 lb in Rb T1 Rb1 Rb2 T2 V W U Rb2 Rb1 X2 Optional th...

Page 68: ...ork at the unit When the frequency inverter is disconnected from power supply the mains DC link voltage and motor terminals may still be live for some time Switch off power supply before connecting or...

Page 69: ...he inverters in this size can be purchased without brake chopper and are then not provided with the terminal Rb2 for a brake resistor connection 10 Nm 88 5 lb in U V W L1 L2 L3 Rb2 ZK ZK Star connecti...

Page 70: ...ly be connected with the power supply switched off Verify that the frequency inverter is discharged Switch off power supply before connecting or disconnecting the control inputs and outputs Verify tha...

Page 71: ...input S6IND Umax 30 V 10 mA at 24 V input resistance 2 3 k PLC compatible response time approx 2 ms 2 Digital input STOB 2nd shutdown path for function Safe Torque Off Umax 30 V 10 mA at 24 V input re...

Page 72: ...the unit Use suitable external power supply units with a maximum output current of DC 30 V or use appropriate fuses to protect the unit Comply with the application manual Safe Torque Off STO especiall...

Page 73: ...be adapted to a great range of different driving tasks The demands made of the control hardware and software are well known in the case of standard driving tasks This control terminal logic and intern...

Page 74: ...anual Electronic Gear Position Control and Index Control 2 Application Manual Positioning 3 Application Manual Lifting Gear Drives and Load Estimation Note The control methods 2xx can be used with HTL...

Page 75: ...nds the functionality of the sensorless control by software functions for easier adaptation to the customer s requirements in different applica tions The Technology Controller enables flow rate pressu...

Page 76: ...ext X210A 3 Digital input STOA 1st shutdown path of safety function STO X210A 4 Start of clockwise operation X210A 5 Start of anticlockwise operation X210A 6 Data set change over 1 X210A 7 Data set ch...

Page 77: ...3 Digital input STOA 1st shutdown path of safety function STO X210A 4 Fixed percentage value change over 1 X210A 5 no function assigned X210A 6 Data set change over 1 X210A 7 Data set change over 2 C...

Page 78: ...GND 24 V ext X210A 3 Digital input STOA 1st shutdown path of safety function STO X210A 4 Start of clockwise operation X210A 5 n M change over control function X210A 6 Data set change over 1 X210A 7 D...

Page 79: ...precise speed and torque performance Control terminal X210A X210A 1 Voltage output 20 V or input for external power supply DC 24 V 10 X210A 2 GND 20 V GND 24 V ext X210A 3 Digital input STOA 1st shutd...

Page 80: ...control The reference torque is represented as a percentage and it is transmitted into the corresponding operational performance of the application Change over between variable speed control and torqu...

Page 81: ...eedback results in a precise speed and torque performance Control terminal X210A X210A 1 Voltage output 20 V or input for external power supply DC 24 V 10 X210A 2 GND 20 V GND 24 V ext X210A 3 Digital...

Page 82: ...20 V GND 24 V ext X210A 3 Digital input STOA 1st shutdown path of safety function STO X210A 4 Start of clockwise operation X210A 5 n M change over control function X210A 6 Data set change over 1 X210A...

Page 83: ...10 X210A 2 GND 20 V GND 24 V ext X210A 3 Digital input STOA 1st shutdown path of safety function STO X210A 4 Start of clockwise operation X210A 5 Start of anticlockwise operation X210A 6 Data set cha...

Page 84: ...10A 3 Digital input STOA 1st shutdown path of safety function STO X210A 4 Fixed percentage value change over 1 X210A 5 no function assigned X210A 6 Data set change over 1 X210A 7 Data set change over...

Page 85: ...0A 2 GND 20 V GND 24 V ext X210A 3 Digital input STOA 1st shutdown path of safety function STO X210A 4 Start of clockwise operation X210A 5 n M change over control function X210A 6 Data set change ove...

Page 86: ...tact and 18 5 Motor Protection For an installation according to UL508c only allowed fuses can be used for mains protection The al lowed fuses are described in chapter 4 Technical Data For an installat...

Page 87: ...s Display B Three digit 7 segment display to show the parameter number C One digit 7 segment display for display of the active data record direction of rotation etc D Display of the selected menu bran...

Page 88: ...ey functions a plus between the key symbols indicates that the keys have to be pressed at the same time A comma between the key symbols indicates that the keys have to be pressed one after the other M...

Page 89: ...T key to select the actual value The parameter is displayed includ ing its current value unit and the active data set C During commissioning operation and error analysis it is possible to monitor each...

Page 90: ...B Use the ENT key to select the parameter The parameter is displayed including its value unit and the active data set If settings are edited in data set 0 the parameter values are changed in the four...

Page 91: ...u open the CPY menu branch the data stored in the control unit are read out This process takes a few seconds During this time init and a progress indicator are displayed After the initialization in th...

Page 92: ...e control unit is shown on the seven segment display Use the arrow keys to select the data source Src for the copy operation up load The data sets of the frequency inverter Src x or the files of the c...

Page 93: ...of the control unit 1 1 Already existing files will not be offered as copy target 7 5 5 Copy Operation Before the parameter settings are transferred to the frequency inverter the individual parameter...

Page 94: ...gh memory the data are incomplete Delete the incomplete file and date no longer needed from the control unit 5 The communication has been disturbed or interrupted repeat the copy function delete the i...

Page 95: ...500 can be configured both via the keys of the KP 500 and via any available CM communication module For configuration and activation of the KP 500 control unit proceed as follows Activation via keyboa...

Page 96: ...unit is initialized 7 6 2 Data transfer In order to transmit a file from the control unit to the frequency inverter proceed as follows Connect control unit KP 500 to the frequency inverter After initi...

Page 97: ...communication module CM and communi cation takes place via this module Establish connection to frequency inverter Start communication and select parameter Program ming 34 via the communi cation conne...

Page 98: ...led description of pa rameter Local Remote 412 7 8 Controlling the Motor via the Control Unit The control unit enables controlling the connected motor in accordance with the se lected operation mode o...

Page 99: ...into account with lower acceleration figures Internal reference value int The drive is in operation i e output signals are present at the frequency inverter and the current actual value is displayed P...

Page 100: ...key to switch to the sub function and stop the drive RUN Start drive alternative to control signal S2IND or S3IND STOP Stop drive alternative to control signal S2IND or S3IND CAUTION If you press the...

Page 101: ...fication The parameters are determined by way of measurement and set accordingly You must carry out the guided commissioning procedure with cool machine because part of the machine data depends on the...

Page 102: ...tation to the customer s requirements in different applica tions The Technology Controller enables flow rate pressure level or speed control Configuration 410 sensorless field oriented control Configu...

Page 103: ...e is represented as a percentage and it is transmitted into the corresponding operational performance of the application The switch over between variable speed control and torque dependent control is...

Page 104: ...vary depending on the motor which is connected The parameter Motor type 369 offers a range of motor variants with the corresponding values The verification of the entered rated values and the guided c...

Page 105: ...quency 10 00 Hz 1000 00 Hz 50 00 376 Rated mechanical power 0 01 PFUN 10 PFUN PFUN Use the arrow keys to select the required parameter and edit the parameter val ue Use the ENT key to confirm the sele...

Page 106: ...he guided commissioning it is dis played by the control unit Depending on the deviation from the expected parameter value either a warning or an error message is displayed To ignore the warning or err...

Page 107: ...n order to be able to control the drive via the control unit the digital inputs S1IND STOA terminal X210A 3 and S7IND STOB terminal X210B 2 must be con nected for enabling the output WARNING The elect...

Page 108: ...limit range Check the values entered for the parameters Rated voltage 370 Rated current 371 and Rated power 376 SA003 The value entered for parameter Rated cos phi 374 is outside of the nor mal range...

Page 109: ...ta connection were entered the motor however is connected in star For delta operation change the motor cable connec tion For star operation check the entered rated motor values Repeat the parameter id...

Page 110: ...ent has failed because the motor has a high slip Correct the rated motor values in parameters 370 371 372 374 375 and 376 Carry out the guided commissioning once again In case an error message is disp...

Page 111: ...99 Hz s 5 00 Hz s NOTE The deceleration of the drive is monitored in the default parameter setting Voltage controller operation mode 670 The deceleration ramp can be extended in the case of an increa...

Page 112: ...ting readiness of the inverter 161 Run Signal 1 Indicates enable and start command output frequen cy available 2 2 Indicates enable and start command output frequen cy available 162 Error Signal 1 Mon...

Page 113: ...ter briefly Connect digital inputs S1IND STOA and S7IND STOB as well as S2IND Start clockwise or connect S1IND STOA and S7IND STOB as well as S3IND Start an ticlockwise Check if the motor shaft turns...

Page 114: ...an expansion module 1 1 Only available if an expansion module is installed Dependent on the application and applied speed sensors the settings of parameters must be adapted according to the following...

Page 115: ...requency of speed sensor 1 is displayed in Parameters 217 and 218 8 4 2 Speed sensor 2 Speed sensor 2 must be connected to an expansion module For connection func tions and detailed parameter descript...

Page 116: ...rmed in data set 0 and the parameter values are stored in all of the four data sets identically 11 Auto set up complete DS1 The parameter values of the auto set up are stored in data set 1 12 Auto set...

Page 117: ...ically Extended motor data are not measured 111 Complete Setup w o Para Ident DS1 The parameter values of the auto set up are stored in data set 1 Extended motor data are not meas ured 112 Complete Se...

Page 118: ...the control unit and in the optional control software VPlus after ini tialization For the parameters required for the expansion module refer to the corre sponding operating instructions CM 232 EM IO 0...

Page 119: ...ltage frequency ratio Configuration 111 sensorless control with technology controller Configuration 111 extends the functionality of the sensorless control by software functions for easier adaptation...

Page 120: ...achine with speed torque control Configuration 530 extends the functionality of Configuration 510 by functions for torque dependent field oriented control The reference torque is represented as a perc...

Page 121: ...leration Pre Control 17 5 5 x x x x x x x x x x x Field Controller 17 5 6 x x x x x x Modulation Controller 17 5 7 x x x x x x Starting behavior 12 1 x x x x x x x x x x x x x Starting current im pres...

Page 122: ...Program ming 34 enables acknowledgment of a fault message and resetting to the factory settings The display of the control unit reads dEFLt or rE SEt and the LEDs indicate the status of the frequency...

Page 123: ...cosine 0 01 1 00 cos N 375 Rated frequency 10 00 Hz 1000 00 Hz 50 00 Hz 376 Rated mechanical power 0 01 PFIN 10 PFIN PFIN UFIN Nominal Voltage of Frequency inverter typically 400 V or 230 V IFIN Nomi...

Page 124: ...ached during normal operation A correct measurement will optimize the control functions Stator resistance asynchronous motor The value of the stator resistance of the synchronous motor is entered duri...

Page 125: ...rrent 110 715 Parameter Settings No Description Min Max Fact sett 713 Magnetizing current 50 1 00 50 00 31 00 714 Magnetizing current 80 1 00 80 00 65 00 715 Magnetizing current 110 110 00 197 00 145...

Page 126: ...should be optimized after the guided commissioning procedure In no load operation set 50 of the rated speed Change the voltage constant in small steps until parameter Rotor flux 225 displays the valu...

Page 127: ...idered The sense of rotation can only be changed while the output stage is inhibited With the parameter Change sense of rotation 1199 the sense of direction of the com plete system motor control and e...

Page 128: ...ther functions 12 Double evaluation without sign One channel speed sensor via track signal A the actual speed value is positive Two signal edges are evaluated per division mark The digital input S4IND...

Page 129: ...input S4IND One signal edge is evaluated per division mark The refer ence track is connected to digital input S6IND 1032 Double evaluation sense of rot via contact with ref track One channel speed se...

Page 130: ...ximum number of division marks Smax is defined by the frequency limit of fmax 150 kHz of the digital inputs S5IND track A and S4IND track B max n 60 max f max S for example 6000 1500 60s Hz 150000 max...

Page 131: ...511 axis load of s Revolution axis motor of s Revolution r Denominato Factor Gear 1 EC Numerator Factor Gear 1 EC In this example parameter EC1 Gear factor Numerator 511 must be set to 2 and paramete...

Page 132: ...otor rotates in clockwise or in anticlockwise direction With double or quadruple evaluation internal calculation for motor control is im proved The number of division marks does not change In addition...

Page 133: ...rsion is done using the elec trical control parameters Volume flow 285 and Pressure 286 are referred to the Effective current 214 in the case of the sensorless control methods In the case of the field...

Page 134: ...tator resistance was determined correctly Operation mode 620 Starting Behavior 0 Off At the start the voltage with the value of parameter Starting Voltage 600 is set at an output frequency of 0 Hz Aft...

Page 135: ...op takes the current consumption of the motor at the corre sponding operating point into account and controls the frequency and voltage change by stopping the ramp The Controller status 275 signals th...

Page 136: ...nt operating points below the frequency limit are only admissible if forced ventilated motors are used The transition to the control method of the selected configuration 30 takes place above the frequ...

Page 137: ...eters Max Flux Formation Time 780 and Min Flux Formation Time 779 a constant flux formation time can be achieved With parameter Min Flux Formation Time 779 the minimum time for flux forming current ca...

Page 138: ...p and Hold 20 21 22 23 24 25 26 27 Stopping behavior 3 Stop and DC brakes 30 31 32 33 34 35 36 37 Stopping behavior 4 Emergency Stop and Switch off 40 41 42 43 44 45 46 47 Stopping behavior 5 Emergenc...

Page 139: ...The drive is brought to a standstill at the emergency stop deceleration As soon as the drive is at a standstill the inverter is disabled after a after a holding time The holding time can be set via t...

Page 140: ...n Max Fact sett 638 Holding time stop function 0 0 s 200 0 s 1 0 s 12 3 Direct current brake Stopping behaviors 3 6 7 and the search run function include the direct current brake Depending on the sett...

Page 141: ...can be deactivated by setting the parameters to 0 Parameter Settings No Description Min Max Fact sett 634 Amplification 0 00 10 00 1 00 635 Integral time 0 ms 1000 ms 50 ms 12 4 Auto Start WARNING Co...

Page 142: ...ed the search is in a positive di rection clockwise field of rotation with a negative refer ence value the search is in a negative direction anti clockwise field of rotation 2 First clockw then anticl...

Page 143: ...be set via the parameters Amplifica tion 648 and Integral Time 649 The control functions can be deactivated by setting the parameters to 0 Parameter Settings No Description Min Max Fact sett 648 Ampl...

Page 144: ...g via definition of the posi tioning angle reference signal from speed sen sor Available in Configuration 210 510 12 6 1 Reference Positioning The feedback of the current position is referred to the r...

Page 145: ...e same digital input Signal source 459 Function 2 S2IND neg edge The positioning starts with the change of the logic signal from 1 HIGH to 0 LOW at the reference point 3 S3IND neg edge 6 S6IND neg edg...

Page 146: ...ol The drive is held for the Waiting time 464 after the waiting time it is accelerated in the opposite direction of rotation The position reached can be maintained for the Waiting time 464 then the dr...

Page 147: ...the feedback evaluation is needed as well The operation modes for pa rameter Operation mode Speed sensor 2 493 are to be set to 1004 or 1104 For in formation on how to set the parameter refer to the...

Page 148: ...cur during the positioning Parameter Settings No Description Min Max Fact sett 479 time constant positioning contr 1 00 ms 9999 99 ms 20 00 ms To make sure that the set position is maintained if a loa...

Page 149: ...is higher than the value adjusted before The motor is positioned anticlockwise to the reference orientation if the value for the reference orientation is smaller than the value adjusted before The se...

Page 150: ...erter the Warning Limit Heat Sink Temp 407 for the heat sink temper ature limit and the Warning Limit Inside Temp 408 as an internal temperature limit are to be parameterized The temperature value at...

Page 151: ...ler is displayed as a warning by the control unit and the LED s Refer to chapter 15 3 8 Warning Mask and 21 3 Controller Status for a list of control lers and further possibilities to evaluate the con...

Page 152: ...message F0400 The fault switch off can be acknowledged via the control unit or the digital input 3 Error Switch Off 1 min del The fault switch off according to operation mode 2 is delayed by one minu...

Page 153: ...atic error acknowledgment enables acknowledgment of the faults Overcur rent F0500 Overcurrent F0507 and Overvoltage F0700 without intervention by an overriding control system or the user If one of the...

Page 154: ...iented control methods The field oriented control method also includes the parameter Slip frequen cy 719 to limit the torque in the calculation of the machine model The rated slip calculated from the...

Page 155: ...in Operation mode 490 are eval uated as a reference value 35 Abs Value MFI1A F2 Combination of operation modes 1 and 34 40 Abs value Motorpoti KP KP 500 is the reference value source with keys for inc...

Page 156: ...1 1 1 Abs value 20 1 Abs value 21 1 1 Abs value 22 1 1 Abs value 24 1 1 1 Abs value 30 1 Abs value 31 1 1 Abs value 32 1 Abs value 33 1 1 Abs value 34 1 Abs value 35 1 1 Abs value 40 1 Abs value 41 1...

Page 157: ...equency 447 2nd Blocking Frequency 448 Frequency Hysteresis 449 Blocking frequency f1 f1 f2 Absolute Max Frequency 419 Frequency limits f max f min Start Stop Selection of rotation 1 0 Internal Refere...

Page 158: ...nation of the operation modes 1 2 and 10 20 Abs value Motorpoti MP Reference value source is the function Percent Motorpoti Up 72 and Percent Motorpoti Down 73 21 Abs value MFI1A MP Combination of the...

Page 159: ...S1INA Sign 1 1 Abs value 2 1 Abs value 4 1 1 Abs value 10 1 Abs value 11 1 1 Abs value 12 1 1 Abs value 14 1 1 1 Abs value 20 1 Abs value 21 1 1 Abs value 22 1 1 Abs value 24 1 1 1 Abs value 32 1 Abs...

Page 160: ...e 476 Reference percentage source 0 1 FP 0 1 MP Absolute Max reference percentage 519 Percentage limits max min Start Stop Selection of rotation 1 0 Reference percentage value Start clockwise 68 Start...

Page 161: ...ed Frequencies The four fixed frequencies define reference values which are selected via the Fixed frequency change over 1 66 and Fixed frequency change over 2 67 The Reference frequency source 475 de...

Page 162: ...xed percent change over 1 75 and Fixed percent change over 2 76 The Reference per centage source 476 defines the addition of the various sources in the reference per centage channel Parameter Settings...

Page 163: ...2 Acceleration anticlockwise 0 01 Hz s 1 9999 99 Hz s 0 01 Hz s 423 Deceleration anticlockwise 0 01 Hz s 2 9999 99 Hz s 0 01 Hz s 1 Value 0 01 Hz s means Acceleration Clockwise 420 is applied 2 Value...

Page 164: ...ription Min Max Fact sett 426 Maximum leading 0 01 Hz 999 99 Hz 5 00 Hz Example Fixed value at ramp output 20 Hz current actual value of drive 15 Hz selected Maximum leading 426 5 Hz The frequency at...

Page 165: ...0 ms 65000 ms 0 ms 432 Ramp rise time anticlockwise 0 ms 65000 ms 0 ms 433 Ramp rise time anticlockwise 0 ms 65000 ms 0 ms Rotary field clockwise Rotary field anticlockwise fm ax fma x Ramp Rise Time...

Page 166: ...meters 1st block frequency 447 and 2nd block frequency 448 with the parameter Frequency hysteresis 449 define two resonance points A block frequency is active if the parameter values of the block freq...

Page 167: ...ence value channels with parameters Reference frequency source 475 or Reference percentage source 476 For a description of the possible links of the reference value sources refer to chap ters Referenc...

Page 168: ...uired functions Frequency motorpoti up 62 and Frequency motorpoti down 63 are triggered Limitation of the reference values is affected via parameters Minimum frequency 418 and Maximum frequency 419 Re...

Page 169: ...Stop drive alternative to control signal S2IND or S3IND 14 10 3 Controlling the Motor via the Control Unit The function Reference frequency source 475 enables linking of the reference sources in the r...

Page 170: ...ignal capture on terminal X210B 1 100 100 of Maximum reference percentage 519 or 100 100 of Maximum frequency 419 21 S2IND Single evaluation pos Repetition frequency input on terminal X210A 4 One edge...

Page 171: ...rresponds to 1 The param eter Divider 497 is to be used in a way comparable with the speed sensor simulation Via parameters Offset 652 and Amplification 653 the PWM input signal can be adjusted for th...

Page 172: ...nalog reference value source with a voltage signal of 0 V to 10 V Alternatively you can select the operation mode for an analog current signal of 0 mA to 20 mA The current signal is continuously monit...

Page 173: ...d in pressure control systems Point 1 V 0 20 V 10 2 00 X1 Hz 50 00 Hz 50 00 0 00 10 Y1 Point 2 V 9 80 V 10 98 00 X2 Hz 0 00 4 Hz 50 00 0 00 8 Y2 The reversal of the direction of rotation is affected i...

Page 174: ...ency 419 and the compensated slip of the drive The frequency limits define the speed range of the drive and the percentage values sup plement the scaling of the analog input characteristic in accordan...

Page 175: ...ged by means of a low pass filter e g in order to eliminate fault effects The setting range is between 0 ms and 5000 ms in 15 steps Filter Time Constant 451 Function 0 Time Constant 0 ms Filter deacti...

Page 176: ...drive regardless of the setting of parameter Operation mode 630 for the stopping behavior The drive is stopped according to stopping behavior 2 If the set holding time has expired an error message is...

Page 177: ...ency 418 Maximum frequency 419 3 Abs Speed Sensor 1 Abs value of speed sensor signal 1 0 00 Hz Maximum frequency 419 7 Abs Actual Frequency Abs value of act frequency 0 00 Hz Maximum frequency 419 20...

Page 178: ...ngs No Description Min Max Fact sett 551 Voltage 100 0 0 V 22 0 V 10 0 V 552 Voltage 0 0 0 V 24 0 V 0 0 V Analog Operation 553 with abs act value Analog operation 553 with signs 0V 10V 24V 50 0 100 0V...

Page 179: ...der 1 Frequency 217 5 Repetition Frequency Input Abs value of the Repetition freq input 252 15 2 2 1 Scaling The repetition frequency mode for the multifunction output corresponds to the map ping of a...

Page 180: ...emperature Ti of 65 C minus the Warning Limit Inside Temp 408 reached 10 Warning Motor Temperature Warning behavior according to parameterized Operation mode Motor temperature 570 at max motor tempera...

Page 181: ...d the Warning limit 597 51 Signal Fault 1 Index signal period too short during index con trol 56 Phasing Done 2 Message of phasing function For positioning in combination with the function of the elec...

Page 182: ...gnal source 2402 FT Output buffer 2 The signal source contains the value of the FT instruction output which is as signed to the signal source 2402 The assignment is done by parameter FT target output...

Page 183: ...2 The Signal which is selected via Digital Operation 554 Set Operation Mode 550 1 Digital Signal at digital output 3 relay output 177 Digital Signal 3 The Signal which is selected via Op Mode Digital...

Page 184: ...linked with inverter functions Parameter Settings No Description Min Max Fact sett 510 Setting Frequency 0 00 Hz 999 99 Hz 3 00 Hz 517 Setting Frequency Off Delta 0 00 Hz 999 99 Hz 2 00 Hz If Setting...

Page 185: ...r functions The hysteresis can be defined as a percentage of the adjustable range Max Min via parameter Max Control Deviation 549 Parameter Settings No Description Min Max Fact sett 549 Max Control De...

Page 186: ...case of the stopping behavior with shutdown The drive is decelerated and supplied with current for the set holding time Within the set holding time the control output is switched off and thus the bra...

Page 187: ...rning Limit Inside Temp 408 reached 15 Warning Limit The controller stated in Controller status 355 limits the reference value 16 Warning Init Frequency inverter is being initialized 17 Warning Motor...

Page 188: ...ntel Curr Lim ST Ixt Overload limit of the short term Ixt 1s reached intelligent current limits active 41 Contr Intel Curr Lim Tc Max heat sink temperature TK reached Operation Mode 573 for the intell...

Page 189: ...ontrol A 0020 0000 Ilim 35 Controller I abs A 0040 0000 Tlim 36 Controller Torque Limitation A 0080 0000 Tctr 37 Controller Torque Control A 0100 0000 Rstp 38 Ramp Stop A 0200 0000 IxtLtlim 39 Contr I...

Page 190: ...1146 13 Warning pos HW Limit Switch 1 Warning message indicating that the positive HW limit switch has been reached 14 Warning neg HW Limit Switch 1 Warning message indicating that the negative HW lim...

Page 191: ...367 shows the current warn ings of the positioning functions independent from the created Warning mask 15 4 Digital inputs The assignment of the control signals to the available software functions ca...

Page 192: ...verter 166 Warning Heat Sink Tem perature Max heat sink temperature TK of 80 C less the Warning Limit Heat Sink Temp 407 reached 167 Warning Inside Tempera ture Max inside temperature Ti of 65 C less...

Page 193: ...period of Target win dow time 1166 284 STOA inverted 3 Inverted signal status on digital input S1IND STOA first shutdown path STOA of safety function STO Safe Torque Off 285 STOB inverted Inverted sig...

Page 194: ...gle with the master 640 to 655 Out PZD3Boolean to Out PZD18Boolean 8 Process data for Profibus communication Module CM PDP V1 with Profibus interface is necessary 691 Index Contr Warn Phase Error 9 Th...

Page 195: ...evaluated 892 Motion Block Digital Signal 2 Message on status of a travel order during a posi tioning operation The conditions set for parame ter Digital Signal 2 1219 were fulfilled Start Reference v...

Page 196: ...ype functions when signal Start 3 wire control 87 is switched on Latching is cancelled when the latching signal is switched off Start Machine Start anticlockwise Start clockwise 1 2 t R R L R Clockwis...

Page 197: ...act The monitoring of the motor temperature is a part of the error and warning behavior which can be configured as required The parameter Thermocontact 204 links the digital input signal to the define...

Page 198: ...et 1 DS1 1 0 Data set 2 DS2 1 1 Data set 3 DS3 0 1 Data set 4 DS4 0 contact open 1 contact closed If Configuration 30 110 111 410 411 430 510 530 610 611 or 630 is select ed in the factory setting a t...

Page 199: ...ic states of the fixed percentage change over modes 1 and 2 fixed frequencies 1 through 4 can be selected Fixed Percentage Control Fixed percentage change over 1 75 Fixed percentage change over 2 76 F...

Page 200: ...can be transmitted via a bus system and the required reaction can be triggered in another frequency inverter Parameter External error 183 can be assigned the logic signal or digital input signal which...

Page 201: ...o 113 Operation modes 1 3 in minutes 201 to 213 Operation modes 1 3 in hours By default the functions are linked according to the following illustration The sources of the digital signals e g 73 S4IND...

Page 202: ...depending on the selected operation mode and the input signal Normal positive edge Parameter Operation Mode Timer 1 790 or Operation Mode Timer 2 793 1 As soon as the positive signal edge is received...

Page 203: ...output signal is switched on for the time 2 signal duration 4 Within the time 2 signal duration the output is switched off by the input signal AND connection 5 If the input signal is present during th...

Page 204: ...s Actual Frequency Actual frequency 241 Maximum frequen cy 419 9 DC Link Voltage DC Link Voltage 222 Direct voltage 1000 V 10 Abs Isq Isq 216 Rated Current 371 11 Abs Filtered Active Current Active cu...

Page 205: ...tor 2 173 Output Comparator 2 1 The comparison selected via Op Mode Compar ator 2 543 is true 21 Comparator 2 2 174 Negated Output Com parator 2 1 The comparison selected via Op Mode Compar ator 2 543...

Page 206: ...t index write 1 0 33 1 1251 Mux input index read 0 33 1 1 Non volatile fixed parameterization Volatile 0 All indices in EEPROM 17 All indices in RAM 1 16 One Index of 1 16 in EEPROM 18 33 One Index of...

Page 207: ...UT PZD signal sources of Profibus to parameter DeMux input 1253 The transmitted signals are available at the receiver as signal sources 910 to 925 User defined Status word 160 Standby message Standby...

Page 208: ...the parameters Voltage rise 601 and Rise fre quency 602 The percentage parameter figure is calculated from the linear V f char acteristic Via the parameters Minimum frequency 418 and Maximum frequenc...

Page 209: ...output voltage for the default Voltage rise 601 UK is calculated as U 92 4V V 92 4 1 1 V 5 Hz 50 0 2 Hz 0 Hz 50 V 5 V 400 UK 1 US FC FK 0 FC US UC U 16 1 Dynamic Voltage Pre Control The Dyn voltage pr...

Page 210: ...xt The threshold value selected via the parameter Operation Mode 573 is monitored by the intelligent current limits In the operation modes with motor and heat sink tem perature monitoring the reductio...

Page 211: ...the drive to bridge short term power failures The voltage controller is set with the parameter Operation Mode 670 in accordance with the application Operation Mode 670 Function 0 Off The function is s...

Page 212: ...cy inverter in genera tor operation The reduction of the drive speed by a ramp gradient selected via the parameter Deceleration Clockwise 421 or Deceleration Anticlockwise 423 can lead to an overvolta...

Page 213: ...s 410 and 610 FOC and SERVO The threshold values of the voltage controller are calculated starting with the current DC link voltage with the parameters Mains failure threshold 671 and Reference mains...

Page 214: ...as from the Shutdown threshold 675 The time required until the motor has come to a standstill results from the regenera tive energy of the system which results in an increase in the DC link voltage Th...

Page 215: ...the ramp parameters Acceleration clock wise 420 or Acceleration anticlockwise 422 if the figure set in the factory is changed The voltage control in a mains failure changes from the frequency limit S...

Page 216: ...ctual Values of the Frequency In verter Controller actual value Actual Percentage Source 478 is 17 3 Technology Controller Analog signal at multifunction input Operation Mode 452 15 1 Multi Function I...

Page 217: ...onmode 496 Devider 497 S2IND S3IND S6IND 0 f Technology Controller Actual Percentage Source 478 Istwerte Actual Percentage Value 230 The function selected via the parameter Operation mode 440 defines...

Page 218: ...618 allows a faster control If the dif ferential component is enabled the system tends to oscillate so that the differential component should be enabled and set carefully BONFIGLIOLI VECTRON recommend...

Page 219: ...he ordinate axis to the Minimum Frequency 418 The percentage of the technology controller output value corresponds to 0 Minimum Frequency 418 100 Maximum Frequency 419 The parameterization of the tech...

Page 220: ...5 the output frequency is guided to the Mini mum frequency 418 This is done using the set Deceleration clockwise 421 If the actual value is available again the controller continues operation automatic...

Page 221: ...st be in the range between Minimum frequency 418 and Maximum frequency 419 If the Fixed frequency 441 is set to a value smaller than the Minimum frequency 418 the output frequency is guided to Minimum...

Page 222: ...inimum frequency 418 This is done using the set Controller settings Additionally Deceleration clockwise 421 limits the ramp If Minimum frequency 418 0 Hz the power stage is switched off in this case T...

Page 223: ...is not limiting in mode 4 Speed This can lead to a long time operation of the motor in the current injection current frequency 624 cutoff frequency in configurations 411 and 611 Prevent an impermissi...

Page 224: ...ch is generally valid for centrifugal machines Adaptation to the application in question and measurement are done via the Ind vol ume flow control factor 446 The actual values are calculated from the...

Page 225: ...volume flow control Technology controller Ind volume flow control factor 446 Actual percentage source 478 Actual values Volumetric flow 285 Pressure 286 Reference percentage source 476 x 06 13 Operat...

Page 226: ...he case of specific applications The parameter Amplification 661 determines the correction of the speed and the effect of the slip compensation proportionally to the change of load The Max Slip ramp 6...

Page 227: ...an optimization of the controller parameters is necessary in exceptional cases a setting should be done by a jump alteration of the parameter Current limit 613 Parameter Settings No Description Min M...

Page 228: ...r supply line by means of a measuring current transformer of a sufficient bandwidth The internally calculated actual value for the flux forming current component cannot be output via the analog output...

Page 229: ...w P 777 is in effect 0 00 o IFIN 0 00 777 Amplification low Current 0 00 8 00 0 00 IFIN Nominal Output current of Frequency inverter o Overload capability of Frequency inverter The motor autotuning ch...

Page 230: ...ance of current impression the frequen cy is limited by Frequency upper limit 767 and Frequency lower limit 768 by the speed controller As from the limit value the drive is controlled to maximum speed...

Page 231: ...769 and Frequency lower limit source 770 Operation mode 769 770 Function 101 Analog input MFI1A The source is the multifunctional input 1 in ana log Operation mode 452 110 Fixed limit The selected pa...

Page 232: ...calcu lated machine model and speed sensor 2 of an expansion module to increase speed accuracy Can be set in configu rations 4xx and 6xx Adjustment for parameter Integral Time Speedtracking 515 is co...

Page 233: ...t 754 if necessary Therefore the operation with static control deviation with occasional undesired devia tions can be stabilized while at the same time the dynamic behavior in load change operation sp...

Page 234: ...ion 740 The limits of the proportional component are set via parameter P component torque upper limit 732 and parameter P component torque lower limit 733 The output value of the controller is limited...

Page 235: ...n 734 and Isq limit source generator operation 735 for the torque forming current component Isq The sources for the torque limits can be selected via the parameters Torque limit source motor op 736 an...

Page 236: ...rque necessary for acceleration of the drive is pre controlled The accelera tion of the mass is a function of the Mech time constant 727 of the system The value calculated from the increase of the ref...

Page 237: ...pplication cases this change is sufficient When further optimizations are necessary follow the step described in the following procedure Set the output frequency in a way i e via the frequency referen...

Page 238: ...Parameter Settings No Description Min Max Fact sett 778 Reduction Factor Flux 20 00 100 00 100 00 17 5 6 1 Limitation of field controller The output signal of the field controller the integrating and...

Page 239: ...of field weakening so that the modulation controller intervenes The limit is set via parameter Reference modulation 750 Then the con trol loop can be excited with a unit step function by modifying th...

Page 240: ...le dynamics and a low noise level The switching frequency is adapted between the limits which can be set with the pa rameters Switching frequency 400 and Min switching frequency 401 If the Min switchi...

Page 241: ...the fan is switched on if the controller is released and Start clockwise or Start anticlockwise are switched on or if the Switch on tem perature 39 for the internal fan was reached Like in the case o...

Page 242: ...14 Control via KP or cont dir of rot via con tacts The Start and Stop commands are controlled from the control unit or via digital signals The statement of the direction of rotation only with the help...

Page 243: ...of the frequency inverter max BC Netz Ud Ud 2 1 1 U If the parameter Trigger threshold 506 is set larger than the maximum admissible DC link voltage the brake chopper cannot become active the brake ch...

Page 244: ...tch on threshold can be set as described above via parameter Trigger threshold 506 CAUTION The resistance of the brake resistor must not be less than the minimum value Rb min 10 The values for Rb min...

Page 245: ...ely in the case of a short circuit or they dis connect the motor if an overload has occurred for some time Conventional motor protection switches are commercially available for various applica tions w...

Page 246: ...the four data sets the rated values are monitored Overloading the drive mechanism is sig naled by a warning message A0200 22 K Char Single Motor Warning The rated values in the first data set are used...

Page 247: ...ge over please ensure that the machine data are stated identi cally for all data sets In combination with the data set change over the function of the motor protection switch is similar to that of mot...

Page 248: ...toring To protect the motor against overload the I2t monitoring provides a further possibility for the user This kind of motor protection is mainly used in servo technology When using servo motors the...

Page 249: ...motors regarding their related ratings is monitored in each of the four data sets If the Warning Limit Motor I2 t 615 is reached the warning message A0200 is signaled from the active data set If the f...

Page 250: ...load is the task of the V belt monitoring system Parameter Operation Mode 581 defines the functional behavior if the Active Current 214 or the torque forming current component Isq 216 field orientated...

Page 251: ...h a way that it is between the maximum DC link voltage which the mains can generate and the maximum ad missible DC link voltage of the frequency inverter max dMC Netz Ud U 2 1 1 U If the parameter Tri...

Page 252: ...on mode 452 of multifunction input MFI1 must be selected accordingly Operation mode 4 is available in configurations 210 211 and 230 When the signals Controller release and Start clockwise or Start an...

Page 253: ...rding to the timeouts set The speed sensor monitoring is to be parameterized in the part functions according to the application The monitoring function becomes active with the release of the frequency...

Page 254: ...ame gradient as the traverse function of the master drive but with opposite sign When the slave drive reaches the limit Traverse Amplitude 438 before switch over of the handshake signal the frequency...

Page 255: ...ached for the first time This frequency is reached via the values for Acceleration clockwise 420 and Acceleration Anticlockwise 422 and Deceleration clockwise 421 and Deceleration anticlockwise 423 In...

Page 256: ...requency into a value according to Profibus notation The converter can also be used for other purposes in example when using the inter nal PLC programming In F PDP word 1 1370 and In F PDP word 2 1371...

Page 257: ...t 1 in Operation Mode 452 digi tal input Displays the status of the physical inputs See also Digital Inputs 250 244 Working hours counter Operating hours in which the output stage of the in verter is...

Page 258: ...hexadecimal code and without text Please refer to the Communication manuals The actual values can be read out and monitored in the VAL menu branch of the oper ating unit The parameter Operation level...

Page 259: ...out STOA 5 32 Timeout STOB 6 64 Diagnosis error 7 128 Frequency inverter error Fault The signal statuses at the digital inputs STOA and STOB can be linked with inverter functions 292 STOA Signal statu...

Page 260: ...uency Difference from the synchronous frequency calculated from the rated motor parameters the control varia bles and the current 224 Torque Torque at the current output frequency calculated from the...

Page 261: ...e value heat sink temp The mean heat sink temperature calculated in the period of observation 291 Peak value inside temp The maximum measured inside temperature in the frequency inverter 292 Average v...

Page 262: ...r neg 296 13 Average Value Pactive Delete Average value active power 297 16 Energy positive Reset parameter Energy positive 301 17 Energy negative Reset parameter Energy negative 302 100 All Peak Valu...

Page 263: ...l parameters Volume flow 285 and Pressure 286 are referred to the Effective current 214 in the case of the sensorless control methods In the case of the field oriented control methods they are referre...

Page 264: ...10 Last error hhhhh mm FXXXX fault message 311 Last error but one hhhhh mm FXXXX fault message 312 to 325 Error 3 to error 16 362 No of errors Number of errors occurred after the initial com missionin...

Page 265: ...ontroller 05 Asymmetric motor current check current and wiring 06 Motor phase current too high check motor and wiring 07 Message from phase monitoring check motor and wiring DC Link Voltage F07 00 DC...

Page 266: ...signal defective check connections S4IND and S5IND 31 One track of the speed sensor signal is missing check connections 32 Direction of rotation of speed sensor wrong check connections 33 Encoder 2 Di...

Page 267: ...PROFIBUS F20 6x PROFIBUS Fault Please check PROFIBUS manual System bus F21 nn Fault message on system bus master when a fault at system bus slave occurs nn node ID of slave hex F22 00 Communication fa...

Page 268: ...Additionally the PLC Function table is stopped P 1399 0 only in RAM In error occurrence the signal 162 Error Signal is set The signal can be linked with inverter functions Output signals in error occu...

Page 269: ...voltage the current and the control variables 343 Analog input MFI1A Input signal on multifunctional input 1 in analog Operation mode 452 346 Analog output MFO1A Output signal on multifunctional inpu...

Page 270: ...Error Environment No Description Function 361 Checksum Check protocol of the error environment 270 Operating Instructions ACU 06 13...

Page 271: ...test flashes off RUN flashes Ready for operation no output signal on off RUN Operating message on flashes RUN WARN Operational message current warning 269 flashes flashes RUN WARN Ready for operation...

Page 272: ...of the voltage controller C 00 08 UDlim The DC link voltage has exceeded the Reference UD limita tion 680 C 00 10 Boost The Dyn voltage pre control 605 accelerates the control system C 00 20 Ilim The...

Page 273: ...frequen cy inverter A 00 04 IxtLt Short time overload for 1 s relative to the nominal output of the frequency inverter A 00 08 Tc Max heat sink temperature TK of 80 C less the Warning Limit Heat Sink...

Page 274: ...e positive SW limit switch was reached parameter Positive SW limit switch 1145 A 00 04 SW LIM CCW The negative SW limit switch was reached parameter Negative SW limit switch 1146 A 00 08 HW LIM CW The...

Page 275: ...22 1 Actual Value Menu VAL Actual Values of the Machine No Description Unit Display range Chapter 210 Stator Frequency Hz 0 00 999 99 19 2 211 R m s Current A 0 0 Imax 19 2 212 Output Voltage V 0 0 UF...

Page 276: ...nalog output MFO1A V 0 0 24 0 19 1 258 PWM Input 0 00 100 00 19 1 259 Current error FXXXX 19 1 269 Warnings AXXXX 19 1 273 Application Warnings AXXXX 19 1 275 Controller Status CXXXX 19 1 277 STO Stat...

Page 277: ...coder 1 Frequency Hz 0 00 999 99 20 2 335 Phase current Ia A 0 0 Imax 20 2 336 Phase current Ib A 0 0 Imax 20 2 337 Phase current Ic A 0 0 Imax 20 2 338 R m s current A 0 0 Imax 20 2 339 Isd reactive...

Page 278: ...48 Reference frequency Selection 18 8 Digital inputs 49 Handshake Traverse Function Selection 15 4 10 58 Technology Controller Release Selection 17 3 62 Frequency Motorpoti Up Selection 15 4 9 63 Fre...

Page 279: ...warning behavior 405 Warning limit short term Ixt 6 100 13 1 406 Warning limit long term Ixt 6 100 13 1 407 Warning Limit Heat Sink Temp deg C 25 0 13 2 408 Warning Limit Inside Temp deg C 25 0 13 2 4...

Page 280: ...havior Selection 15 1 1 5 454 Point X1 0 00 100 00 15 1 1 1 455 Point Y1 100 00 100 00 15 1 1 1 456 Point X2 0 00 100 00 15 1 1 1 457 Point Y2 100 00 100 00 15 1 1 1 Positioning 458 Operation mode Sel...

Page 281: ...25 1000 0 401 18 7 1 Digital Outputs 510 Setting Frequency Hz 0 00 999 99 15 3 2 Speed Sensor 1 511 EC1 Gear Factor Numerator 300 00 300 00 10 4 3 512 EC1 Gear Factor Denominator 0 01 300 00 10 4 3 Sp...

Page 282: ...election 17 1 574 Power Limit 40 00 95 00 17 1 575 Limitation time min 5 300 17 1 Error warning behavior 576 Phase supervision Selection 13 7 578 Allowed no of auto acknowl 0 20 13 8 579 Restart delay...

Page 283: ...1 00 100 00 12 5 648 Amplification 0 00 10 00 12 5 649 Integral time ms 0 1000 12 5 Auto Start 651 Operation mode Selection 12 4 PWM repetition frequency input 652 PWM Offset 100 00 100 00 14 11 653...

Page 284: ...peed controller 728 Current Limit A 0 0 o IFIN 17 5 4 1 729 Current limit generator operation A 0 1 o IFIN 17 5 4 1 730 Torque limit 0 00 650 00 17 5 4 1 731 Torque limit generator operation 0 00 650...

Page 285: ...rce Selection 17 5 2 770 Frequency lower limit source Selection 17 5 2 Current Controller 775 Current above P 700 is in effect A 0 00 o IFIN 17 5 2 776 Current below P 777 is in effect A 0 00 o IFIN 1...

Page 286: ...s 1363 User warning 1 Selection 15 4 11 1364 User warning 2 Selection 15 4 11 Self configuration 1370 In F PDP word 1 Selection 18 9 1371 In F PDP word 2 Selection 18 9 1372 In F intern long 1 Selecti...

Page 287: ...over 198 Deceleration 163 Decommissioning 22 Demultiplexer 206 Designated use 15 Diagnosis 271 Digital inputs Logic signals 191 Technical data 31 52 Digital outputs Logic signals 180 Technical data 31...

Page 288: ...d 185 Reference values 154 Fixed percentages 162 Relay output 72 Technical data 31 Repetition frequency input 170 Reset 97 S SA Warning messages auto set up 108 Safe torque off 23 Safety General 14 Sa...

Page 289: ...ion 110 410 510 610 Motor thermal contact STOB Error acknowledgement 1 Run signal Actual frequency Reference speed Error signal inverted Data set change over 1 2 Data set change over 2 210 210 Speed s...

Page 290: ...84 650 3577422 www bonfiglioli vn salesvn bonfiglioli com Bonfiglioli Australia 2 Cox Place Glendenning NSW 2761 Locked Bag 1000 Plumpton NSW 2761 Tel 61 2 8811 8000 Fax 61 2 9675 6605 www bonfigliol...

Page 291: ......

Page 292: ...aly tel 39 051 647 3111 fax 39 051 647 3126 bonfiglioli bonfiglioli com www bonfiglioli com Bonfiglioli has been designing and developing innovative and reliable power transmission and control solutio...

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