Blue Diamond HD 2 Series Operation And Maintenance Manual Download Page 3

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ATTACHMENT

MOUNTING FRAME

MANUAL STORAGE

CHAIN CASE

HYDRAULIC MOTOR

MATERIAL BAR

RUBBER SHIELD

ROTOR TEETH

GAUGE WHEEL

ATTACHMENT IDENTIFICATION

SIDE SHIELDS

Blue Diamond® Attachments

Summary of Contents for HD 2 Series

Page 1: ...Operation and Maintenance Manual POWER RAKE HD SERIES 2 Register your WARRANTY within 30 days of purchase 888 376 7027 BlueDiamondAttachments com Blue Diamond Attachments 1...

Page 2: ...nd makes no warranty or guarantee of any kind written or expressed implied or otherwise with regard to the information contained within this manual Blue Diamond assumes no responsibility for any error...

Page 3: ...ATTACHMENT MOUNTING FRAME MANUAL STORAGE CHAIN CASE HYDRAULIC MOTOR MATERIAL BAR MATERIAL BAR RUBBER SHIELD ROTOR TEETH GAUGE WHEEL ATTACHMENT IDENTIFICATION SIDE SHIELDS Blue Diamond Attachments 3...

Page 4: ...in Subassemblies 40 6 1 Mount 3 Point Cat 1 2 40 6 2 Mount Skid Steer 40 6 3 Mount Skid Steer Mini 40 6 4 Chain Case PTO 41 6 5 Chain Case Hydraulic 42 6 6 Chain Tensioner 43 6 7 Chain Coupler 50 Seri...

Page 5: ...1 2 Safety Decals Blue Diamond Attachments 5...

Page 6: ...ord IMPORTANT identifies procedures which must be followed to avoid damage to the machine Safe Operation Needs A Qualified Operator WARNING AVOID SERIOUS INJURY OR DEATH Operators must receive instruc...

Page 7: ...ation without approval by an authorized Blue Diamond representative will void the warranty DO NOT make any adjustments or repairs on the equipment while the machine is running Keep shields and guards...

Page 8: ...ety Comply with state and local laws governing highway safety and movement of machinery on public roads Check local laws for all highway lighting and marking requirements Never allow riders on either...

Page 9: ...cracks Check that all shields and guards are in place Check for loose bolts and tighten them if necessary Check the rotor and rotor teeth for wear or damage Check all welds on the attachment for wear...

Page 10: ...ke frame for cracks bends or damage Check and adjust hitch to frame pivot point as needed As wear occurs you may have to tighten up the nut to compensate for wear Do not overtighten Monthly Inspection...

Page 11: ...ing parts to stop SEE MACHINE S OPERATOR S MANUAL FOR ADDITIONAL INFORMATION Park the machine attachment on a flat level surface Place all controls in neutral engage the park brake stop the engine and...

Page 12: ...ANUAL FOR ADDITIONAL INFORMATION Engage attachment locking levers wedges See the machine s Operator s Manual for detailed information Connecting Hydraulic Hoses IMPORTANT Thoroughly clean the quick co...

Page 13: ...ing The Operator s Position on page 19 Disconnect attachment hydraulic hoses from the machine Disengage locking pins wedges See the machine s Operator s Manual for correct procedure Enter the operator...

Page 14: ...has not been cleared of foreign debris and obstacles Rocks metal construction debris and other objects can damage the HD series 2 power rake Clearly mark any objects that cannot be removed If an area...

Page 15: ...ode remove the pin and raise the gauge wheels Item 1 Figure 2 to the storage position and secure with pin Item 2 Figure 2 Remove the side shields Opening up the material bar hold back rubber shield wi...

Page 16: ...Start setting grade and removing debris On the first pass it is not necessary to do complete coverage or drive in a straight line roughing in job site It s recommended to have material side shields u...

Page 17: ...age to the shields if contact is made with ledge rocks dead heads roots and other sub surface objects Wet Conditions Open the material bar allowing material to flow over the rotor This allows the mate...

Page 18: ...rake onto the machine Move to the operator s position lower seat bar start the engine and release the parking brake Raise the power rake slightly off the ground With the machine s engine RPM just abov...

Page 19: ...and loosening Chain All Hardware HD series 2 power rake Frame Weekly Maintenance or every 40 hours Wheel Axles Gauge Wheel Spindles Angle Pivot Points Rotor Teeth wear damage and loosening Rotor crac...

Page 20: ...grease etc must be disposed of in an environmentally safe manner Some regulations require that certain spills and leaks on the ground must be cleaned in a specific manner See local state and federal r...

Page 21: ...grease zerk Item 1 Figure 7 on the gauge wheel spindles Figure 8 Apply a coat of grease to the inside upper pivot plate Item 1 and lower pivot plate Item 2 Figure 8 Figure 9 Remove the top cover on th...

Page 22: ...st either up or down Adjusting the material bar up will let more material pass through the HD series 2 power rake and adjusting the material bar down will hold back material like rocks and debris NOTE...

Page 23: ...e nuts and bolts Item 1 Figure 12 Remove the rubber shield mounting strip Item 2 and the rubber shield Item 3 Figure 12 Align the rubber shield and mounting strip onto the material bar Install bolts n...

Page 24: ...ed skid plate holes with the side shield Item 3 Figure 14 holes install the bolts nuts and tighten Gauge Wheels Gauge Wheel Adjustment WARNING AVOID SERIOUS INJURY OR DEATH Securely block up the attac...

Page 25: ...hain Removal Figure 17 Remove the chain case top cover Remove the chain tensioner spring Item 1 Figure 17 Remove the master link Item 2 and remove the chain Item 3 Figure 17 Install new chain and mast...

Page 26: ...f spreading open paint wearing off frame use the lock down bolt Item 1 Figure 18 to adjust tighten the angle pivot back to correct tolerance NOTE The lock down bolt can be installed to prevent angle p...

Page 27: ...ne on the front and one on the back of each side 5 Slide the rotor back away from the chain case until the rotor is free To install the rotor reverse the procedures Rotor Teeth Replaceable Figure 19 L...

Page 28: ...ce the power rake on flat level surface Engage parking brake stop engine remove the key and exit the machine Disconnect attachment hydraulic hoses WARNING AVOID SERIOUS INJURY OR DEATH Securely block...

Page 29: ...ydraulic components and hoses for wear damage or leaks Inspect the rotor and rotor teeth for wear or damage Lubricate the HD series 2 power rake See Lubrication on page 30 Make sure there is no water...

Page 30: ...r Turning Slow Hydraulic couplers are reversed Reverse male and female Check for correct pressure Faulty relief valve on HD series 2 power rake or machine Contact your dealer or Blue Diamond Attachmen...

Page 31: ...Over capacity Install optional skid plate Reduce travel speed Reduce engine speed Side Shield Allowing Material Out Leaving Ridges Over capacity Install optional skid plate Side Shields Are Bending Ov...

Page 32: ...y Page 6 9 7 1 Gage Wheel Option Page 41 7 3 Material Bar Option Page 20 7 1 Side Shields Option Page 22 7 2 Gage Wheel Option Page 41 4 PBRX1S HYD Main Body Page 10 11 7 3 Material Bar Option Page 20...

Page 33: ...532004 Bolt M12 1 75 x 40MM HHCS Gr8 4 4 232234 Washer x 1 062 SAE Gr8 4 5 232224 Washer Split Lock Med 4 Item A Guard Chain Case Model No Part Number Description Qty 48 Guard 4 PTO Chain Case 1 60 G...

Page 34: ...vot Bushing 1 2 532120 Mount 3 Point Cat 1 1 3 232222 Bolt 5 16 18 x Anti Vibe 3 4 232223 Bolt 10 x 6 1 2 HHCS Gr8 1 5 232224 Nut 10 Nyloc Gr8 1 6 232225 Washer x 1 469 SAE Gr8 2 7 232226 Pin Drawbar...

Page 35: ...2326331 Spacer 2 1 16 Rotor 1 5 232636 Bearing Guard Assembly 2 6 232638 Bolt 13 x 1 1 2 HHCS Gr8 1 7 232265 Bolt 13 x 2 0 HHCS Gr8 4 8 232234 Washer SAE Gr8 4 9 232049 Washer Split Lock Med 5 10 2326...

Page 36: ...64 Bolt 13 x 1 3 4 HHCS Gr8 4 5 232232 Bolt 5 8 11 x 1 3 4 HHCS Gr8 3 6 532012 Bolt M12 1 75 x 30MM HHCS Gr8 4 7 232233 Nut 13 Nyloc Gr8 4 8 232294 Nut 5 8 11 Nyloc Gr8 3 9 232234 Washer SAE Gr8 12 10...

Page 37: ...embly Skid Steer Standard 1 3 232221 Mount Assembly Skid Steer Standard 1 4 232222 Bolt 5 16 18 x Anti Vibe 2 5 232223 Bolt 10 x 6 1 2 HHCS Gr8 1 6 232224 Nut 10 Nyloc Gr8 1 7 232225 Washer x 1 469 SA...

Page 38: ...e hydraulic 1 7 232638 Bolt 13 x 1 1 2 HHCS Gr8 1 8 232265 Bolt 13 x 2 0 HHCS Gr8 4 9 232232 Bolt 5 8 11 x 1 3 4 HHCS Gr8 3 10 232294 Nut 5 8 11 Nyloc Gr8 3 11 232234 Washer SAE Gr8 4 12 232049 Washer...

Page 39: ...Options Model Tooth Option X 6 Rotor part No Qty 48 1 232640 42 2 232641 60 1 232642 53 2 232643 72 1 232644 64 2 232645 Tooth Option X 1 Abrasive Resistant Tooth 2 Carbide Tooth Blue Diamond Attachm...

Page 40: ...awbar Standard 1 7 20 13 0010 Pin Cat 1 Lift Arm 7 8 x 7 8 2 532017 Pin CAT 2 Lift Arm 7 8 x 1 1 8 2 8 532018 Spring Snap x 2 3 8 1 9 532019 Chain 3 16 Grade 30 20 Links Plus 1 Single Link 1 10 232079...

Page 41: ...1 3 232648 Gasket Chain Case Cover 1 4 232650 Cover Chain Case 1 5 232651 Chain Case Body 1 6 232007 Chain Tensioner Assembly 1 7 232222 Bolt 5 16 18 x Anti Vibe 12 8 232265 Bolt 13 x 2 0 HHCS Gr8 2...

Page 42: ...51 Chain Case Body 1 9 232007 Chain Tensioner Assembly 1 10 232222 Bolt 5 16 18 x Anti Vibe 12 11 232263 Bolt 3 8 16 x 1 HHCS Gr8 1 12 232265 Bolt 13 x 2 0 HHCS Gr8 2 13 232233 Nut 13 Nyloc Gr8 4 14 2...

Page 43: ...nsioner 2 3 232277 Arm Weldment Chain Tensioner 2 4 232278 Bolt 3 8 16 x 2 1 2 Gr8 1 5 232279 Nut 3 8 16 Nyloc Gr8 1 6 232233 Nut 13 Nyloc Gr8 2 7 232234 Washer SAE Gr8 2 Item No Part Number Descripti...

Page 44: ...em No Part Number Description Qty 1 532125 Bearing Guard 1 2 232265 Bolt 13 x 2 0 HHCS Gr8 2 3 232233 Nut 13 Nyloc Gr8 2 4 232234 Washer SAE Gr8 2 5 232284 Grease Fitting 28 90 Deg 1 6 232658 Bearing...

Page 45: ...ight Assembly 7 1 2 Side Shield Left Assembly Item No Part Number Description Qty 1 232106 Pin Side Shield 1 2 232660 Side Shield Right 1 Item No Part Number Description Qty 1 232106 Pin Side Shield 1...

Page 46: ...32007 Mount Gage Wheels 1 4 232665 Bolt 13 x 6 0 HHCS Gr8 1 5 232666 Bolt 5 8 11 x 3 1 2 HHCS Gr8 1 6 232233 Nut 13 Nyloc Gr8 1 7 232294 Nut 5 8 11 Nyloc Gr8 1 8 232234 Washer SAE Gr8 1 9 232667 Pin B...

Page 47: ...7 Accessories 7 3 Material Bar Options 7 3 1 Material Bar 7 3 3 Material Bar Shield with Skirt 7 3 2 Material Bar Shield Blue Diamond Attachments 47...

Page 48: ...Description Qty 4 Qty 5 Qty 6 Qty 7 1 See Below See Below 1 1 1 1 2 232297 Bar 24 Clamp 2 1 NA 2 3 232298 Bar 36 Clamp NA 1 2 1 4 232299 Plate U Bolt 2 2 2 2 5 232304 Bolt 3 8 16 x 1 1 2 Carriage 4 5...

Page 49: ...Nut 3 8 16 Nyloc Gr8 4 5 7 7 5 232314 Washer 3 8 SAE 4 5 7 7 Power Rake Model Number Shield Rotor Item 1 Material Bar Assembly Item 2 Hydraulic PTO Part Number Description Part Number Description 48 4...

Page 50: ...acity WARRANTY CLAIM To submit a warranty claim a return authorization from BLUE DIAMOND ATTACHMENTS must be obtained The failed part may then be returned Tampering with the failed part may void the w...

Page 51: ...Blue Diamond Attachments 52...

Page 52: ...QUALITY DEPENDABILITY INTEGRITY Blue Diamond Attachments 4512 Anderson Road Knoxville TN 37918 88 376 7027 Blue Diamond Attachments 53...

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