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Fermenator G4 V2

© Blichmann Engineering, LLC 2021 

For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts

7

MAXIMUM FERMENTABLES CAPACITY

 

Beer

7 Gallon

5.5 US Gal

14 Gallon

11 US Gal

19 Gallon

16 US Gal

1 BBL

34 US Gal

OPERATION

WARNING:

 Exceeding these capacities can cause the fermentation material (krausen) to clog 

the pressure relief valve and airlock causing a dangerous overpressure of the fermentor. Approx-
imately 20% excess capacity is required for krausen space for beer. The use of Ferm Cap additive 
is highly recommended. In addition to greatly reducing krausen, it improves head retention.

DRY HOPPING

 

Do not use loose whole leaf hops for dry-hopping! Not only will they possibly clog the pressure relief valve, the leaves tend to 
clog the racking arm. If you use whole hops be sure to use a hop bag. Pellet hops can be used with or without a hop bag. In all 
cases, using a hop bag will reduce the carry-over of hop particles in the finished beer and harvested yeast and leave you with 
more finished beer. Boiling the bag before placing the hops inside is an easy way to reduce the risk of introducing bacteria in 
to the fermentor from the bag. In practice, pre-boiling of the hops is not needed due to the natural bacterial inhabitation from 
hops, and the low pH of the beer. This will also preserve the volatile aromatic compounds from being lost.

AFTER USE CLEANING AND STORAGE

 

After use, rinse with hot water and completely disassemble the fermentor and fittings. Soak the fittings and seals in hot PBW 
solution. Scrub the fermentor and lid with a soft scouring pad and ordinary dish detergent (or your favorite non-chlorine cleans-
er such as PBW) and rinse and dry thoroughly.

MAINTENANCE

 

Inspect lid seal and o-rings before each use. If they have cuts, abrasion or have taken a permanent set replace them. Never scrub 
the seals or o-rings with an abrasive pad or cleanser.

After installing the aseptic valve, angle it so that the fittings are vertical. Install the bottom QuickConnect™ cap. Using the 
included squeeze bottle, fill the inside of the aseptic valve with Star San™ or vodka through the top and install the top 
QuickConnect™ cap. Keeping this full ensures every sample with be sanitary. 

WARNING:

 When using pressure to sample or drain the unit, a few PSI is all that is needed. If counter pressure filling into the keg, 

it is highly recommened to use a spunding valve. The PRV is 

NOT

 to be used as a normal pressure control!

IMPORTANT: 

Open the pressure relief valve on the lid prior to draining beer/wort from the tank or you will suck the liquid out 

of the airlock and into the fermentor! The CO₂ from the actively fermenting beer is generally sufficient to purge any ingested air 
from the tank.

WORT SAMPLE

1. Remove bottom cap of the aseptic valve and let liquid drain.
2. Open valve slowly and take sample
3. Replace bottom cap.
4. Remove top cap, fill with sanitizer/vodka and replace top cap.

Alternatively, the unit can be sealed and a few PSI of pressure can be applied prior to sampling to keep O2 from entering.

ASEPTIC VALVE OPERATION

Summary of Contents for Fermenator G4

Page 1: ...ease read these sections thoroughly If you have any questions contact your retailer or Blichmann Engineering www BlichmannEngineering com before use Sections labeled Important should specifically be followed to ensure satisfactory results with the product WARNING CAUTION IMPORTANT IMPORTANTINFORMATION PLEASEREADANDTHOROUGHLYUNDERSTANDTHISMANUALPRIORTOUSE FORIMPORTANTSAFETYINFORMATION ABOUT THIS MA...

Page 2: ...9 00 4 x 1 5 Adapter 1 BE 000863 00 1 5 TC Elbow 1 BE 000865 00 1 5 TC ButterflyValve 1 BE 000630 00 1 5 TC Cap 3 BE 000627 00 1 x 1 Barb 1 BE 000633 00 1 5 TC Clamp 8 BE 000868 00 1 5 Gasket 8 BE 001739 00 4 TC Clamp 1 BE 001738 00 4 TC Gasket 1 BE 001758 00 Foot 3 BE 001782 00 Squirt Bottle 1 Pleasecheckyourboxtomakesureyouhave receivedallparts NOTE Some parts will be partially assembled to prot...

Page 3: ...tthemairdrythoroughly Aclean surfacewillinstantlypassivateonceitisdry leavingadurablecorrosionresistantsurface CLEANINPLACE CIP TheBlichmannCIPSprayBallwasspecificallydesignedforusewithhomebrewingpumpsandworksgreattoquicklyremove heavysoilfromthefermentorafterfermentation Pleaserefertotheproduct smanualformoreinformation Somesurfacesand components likethelidsealanduppertri clampgasketsmayneedtobes...

Page 4: ...Y 1 5 Tri Clamp 1 5 Tri ClampGasket 1 5 Tri ClampCap Figure1 NOTE Beforeeachusesoakallfittings valves o rings andlidsealinasanitizingsolution Toensurethatthe insideoftheasepticvalveissanitized disassembleand soakinsanitizer NOTE Ifyouareusingtheoptionallegextensions itis notnecessarytousetheelbow andthiswillallowthe trubandyeasttoflowmorefreely Simplyinstallthe valvedirectlyontothebottomdumpfittin...

Page 5: ...SSEMBLY AssembletheBrassTee HandleandtheBoltasshown Placearoundthelidandflangeandengagethelatchoverthebolt Initiallytighten theclamptoabout1 2 13mm ofgapbetweenthebandsegments Figure5 NOTE ALWAYSapplyadabofVaselineordropofoilonthethreadsofthedrawboltbeforeeachusetopreventwearandgallingofthe threads GalledorwornthreadsareNOTcoveredunderwarranty BEFORE USE SPRAY ALL SURFACES WITH STARSAN AND ASSEMBL...

Page 6: ...en the cap Pull on the ring to verify that operation is smooth and the PRV fully extends Install the spring type filter to the boss on the underside of the PRV port Figure 9 This is requried to prevent debris from passing through the PRV WARNING Release all pressure and remove the PRV from the lid before removing the lid clamp NEVER tamper with the PRV The PRV is an emergency pressure release ONLY...

Page 7: ...t water and completely disassemble the fermentor and fittings Soak the fittings and seals in hot PBW solution Scrub the fermentor and lid with a soft scouring pad and ordinary dish detergent or your favorite non chlorine cleans er such as PBW and rinse and dry thoroughly MAINTENANCE Inspect lid seal and o rings before each use If they have cuts abrasion or have taken a permanent set replace them N...

Page 8: ... it also gives a perceived thinner body and also a harsher presentation of the hop bitterness The panel found the traditional lager method to produce the best overall flavor but the 15 PSI at room temperature produced the best balance of ester reduction and hop flavor quality While esters are reduced also is diacetyl Not from the pressure rather from the higher fermentation temperature At low leve...

Page 9: ...ve plenty of yeast to pitch reactivate in a starter if more than 2 weeks old you ll find your ferments starting faster and progressing much more quickly PROCEDURE Connect a clear 1 ID X 24 long hose to the bottom dump valve with the hose barb fitting provided and place the other end into a suitable container If you are not harvesting the yeast the hose and fitting do not need to be sanitized If yo...

Page 10: ...Fermenator G4 V2 Blichmann Engineering LLC 2021 For replacement parts visit blichmannengineering com genuine replacement parts 10 BLOW OFF KIT ...

Page 11: ... by way of state or federal law including any implied warranty of merchantability or any implied warranty of fitness is limited in duration to the terms of this limited warranty and is limited in scope of coverage to this warranty Blichmann Engineering disclaims any express or implied warranty including any implied warranty of fitness for a particular purpose or merchantability on items excluded f...

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