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Fermenator G4 V2

© Blichmann Engineering, LLC 2021 

For replacement parts, visit: blichmannengineering.com/genuine-replacement-parts

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CLEANING STAINLESS STEEL

For general cleaning of stainless steel, mild unscented detergents, PBW, or percarbonate-based cleaners are  

excellent choices. Bleach should not be used to clean or sanitize stainless steel as it will corrode and pit them.

 

SANITIZING

Only when your equipment is clean, can you sanitize it. 

All items that contact the wort or beer below 140F need to be sanitized. This includes the fermentor (including the lid), airlock,  

rubber stopper, yeast rehydration or starter container, thermometer, funnel, spoon, and siphon etc. On bottling day, bottles,  

caps, hoses etc. also need to be sanitized. Chemical sanitizers can be prepared in a bucket and used throughout the brew day.  

Chemical sanitizers are by far the most common. Most can be used on metal, plastics and glass. Most do not require rinsing; a  

good feature since your tap water, particularly well water, may contain small amounts of bacteria. Again, always follow the  

manufacturer’s recommendations for concentration, contact time, and the need to rinse before use.

Five Star Chemical’s™ StarSan™ is one of the most popular sanitizers on the market. Always use according to the 

manufacturer’s directions. 

If you have a particularly tough stain, liked burned malt extract, stains, or other buildup, Barkeepers Friend (oxalic acid) works 

very well to remove them from metallic surfaces. This product is available at your local grocery store.  

AFTER USE CLEANING

For keeping your equipment clean and looking new, we strongly recommend cleaning immediately after brewing as soils and  

residue will be much easier to remove before it dries. Never toss components in a bucket of cleaning agents “to clean tomorrow” 

as these chemicals may damage the product if you exceed the recommended contact time. 

Once you’ve thoroughly cleaned your stainless products, wipe them dry with a towel and let them air dry thoroughly. A clean  

surface will instantly passivate once it is dry, leaving a durable corrosion resistant surface.

CLEAN IN PLACE (CIP)

 

The Blichmann CIP Spray Ball was specifically designed for use with homebrewing pumps and works great to quickly remove 

heavy soil from the fermentor after fermentation. Please refer to the product’s manual for more information. Some surfaces and 

components, like the lid seal and upper tri-clamp gaskets may need to be sanitized individually after a sanitizer wash is circulated. 

Other attachments, including valves, carb stones, thermo-wells, and caps will need to be cleaned and sanitized individually by 

soaking/scrubbing as needed.

WARNING:

 Do NOT use any cleaner or sanitizer containing chlorine such as bleach. This will pit and erode stainless steel. 

If the ball valves ever begin to drip, remove the handle and tighten the packing nut under the handle. If this persists, replacement 

valve seal kits are available through your retailer. 

PASSIVATION

 

Passivation is a natural chemical reaction with the chromium used in stainless steel and oxygen in the air. As long as stainless steel 

can react with oxygen, a ‘passive’ chromium oxide will form on the surface protecting the metal from corrosion. All of our products 

have been passivated, but common manufacturing processes may leave free iron and an isolated area of corrosion may form. If 

this happens, it is recommended to passivate the tank. This can be as easy as scrubbing the effected area with a scouring pad or 

household chemicals can be used. Bar Keeper’s Friend (BKF) is very effective at maintaining a passive surface on stainless steel. It 

aids in passivation of stainless steel and will help remove iron oxides. A routine scrub with BKF will keep the surface prepped for 

years to come. 

Thoroughly dry all seals and o-rings and store them in a plastic bag and place inside the tank for the next use. Be sure to remove 

all the o-rings from the fittings to prevent from taking a “set”. Install the lid and V-band clamp (without seal) to prevent dust from 

settling inside the unit during storage.

John Palmer also has a more in depth discussion about removing rust and how to passivate stainless steel at this link -  

https://tinyurl.com/passivation

Summary of Contents for Fermenator G4

Page 1: ...ease read these sections thoroughly If you have any questions contact your retailer or Blichmann Engineering www BlichmannEngineering com before use Sections labeled Important should specifically be followed to ensure satisfactory results with the product WARNING CAUTION IMPORTANT IMPORTANTINFORMATION PLEASEREADANDTHOROUGHLYUNDERSTANDTHISMANUALPRIORTOUSE FORIMPORTANTSAFETYINFORMATION ABOUT THIS MA...

Page 2: ...9 00 4 x 1 5 Adapter 1 BE 000863 00 1 5 TC Elbow 1 BE 000865 00 1 5 TC ButterflyValve 1 BE 000630 00 1 5 TC Cap 3 BE 000627 00 1 x 1 Barb 1 BE 000633 00 1 5 TC Clamp 8 BE 000868 00 1 5 Gasket 8 BE 001739 00 4 TC Clamp 1 BE 001738 00 4 TC Gasket 1 BE 001758 00 Foot 3 BE 001782 00 Squirt Bottle 1 Pleasecheckyourboxtomakesureyouhave receivedallparts NOTE Some parts will be partially assembled to prot...

Page 3: ...tthemairdrythoroughly Aclean surfacewillinstantlypassivateonceitisdry leavingadurablecorrosionresistantsurface CLEANINPLACE CIP TheBlichmannCIPSprayBallwasspecificallydesignedforusewithhomebrewingpumpsandworksgreattoquicklyremove heavysoilfromthefermentorafterfermentation Pleaserefertotheproduct smanualformoreinformation Somesurfacesand components likethelidsealanduppertri clampgasketsmayneedtobes...

Page 4: ...Y 1 5 Tri Clamp 1 5 Tri ClampGasket 1 5 Tri ClampCap Figure1 NOTE Beforeeachusesoakallfittings valves o rings andlidsealinasanitizingsolution Toensurethatthe insideoftheasepticvalveissanitized disassembleand soakinsanitizer NOTE Ifyouareusingtheoptionallegextensions itis notnecessarytousetheelbow andthiswillallowthe trubandyeasttoflowmorefreely Simplyinstallthe valvedirectlyontothebottomdumpfittin...

Page 5: ...SSEMBLY AssembletheBrassTee HandleandtheBoltasshown Placearoundthelidandflangeandengagethelatchoverthebolt Initiallytighten theclamptoabout1 2 13mm ofgapbetweenthebandsegments Figure5 NOTE ALWAYSapplyadabofVaselineordropofoilonthethreadsofthedrawboltbeforeeachusetopreventwearandgallingofthe threads GalledorwornthreadsareNOTcoveredunderwarranty BEFORE USE SPRAY ALL SURFACES WITH STARSAN AND ASSEMBL...

Page 6: ...en the cap Pull on the ring to verify that operation is smooth and the PRV fully extends Install the spring type filter to the boss on the underside of the PRV port Figure 9 This is requried to prevent debris from passing through the PRV WARNING Release all pressure and remove the PRV from the lid before removing the lid clamp NEVER tamper with the PRV The PRV is an emergency pressure release ONLY...

Page 7: ...t water and completely disassemble the fermentor and fittings Soak the fittings and seals in hot PBW solution Scrub the fermentor and lid with a soft scouring pad and ordinary dish detergent or your favorite non chlorine cleans er such as PBW and rinse and dry thoroughly MAINTENANCE Inspect lid seal and o rings before each use If they have cuts abrasion or have taken a permanent set replace them N...

Page 8: ... it also gives a perceived thinner body and also a harsher presentation of the hop bitterness The panel found the traditional lager method to produce the best overall flavor but the 15 PSI at room temperature produced the best balance of ester reduction and hop flavor quality While esters are reduced also is diacetyl Not from the pressure rather from the higher fermentation temperature At low leve...

Page 9: ...ve plenty of yeast to pitch reactivate in a starter if more than 2 weeks old you ll find your ferments starting faster and progressing much more quickly PROCEDURE Connect a clear 1 ID X 24 long hose to the bottom dump valve with the hose barb fitting provided and place the other end into a suitable container If you are not harvesting the yeast the hose and fitting do not need to be sanitized If yo...

Page 10: ...Fermenator G4 V2 Blichmann Engineering LLC 2021 For replacement parts visit blichmannengineering com genuine replacement parts 10 BLOW OFF KIT ...

Page 11: ... by way of state or federal law including any implied warranty of merchantability or any implied warranty of fitness is limited in duration to the terms of this limited warranty and is limited in scope of coverage to this warranty Blichmann Engineering disclaims any express or implied warranty including any implied warranty of fitness for a particular purpose or merchantability on items excluded f...

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